Power Climber Titan 501 Operating Instructions Manual Download

Page: 11 / 17

Tel. +32-3-451 05 00

E-mail:

[email protected]

Fax +32-3-451 05 01

Website: www.PowerClimber.be

This document and all copies are the property of Power Climber BVBA. All dimensions and data are indicative only.

The user must ensure that the equipment complies with local rules and regulations.

Reference:

38740-E

Issue date: 24-Aug-2015

Revision: D

Page 11 of 16

MODULO PLATFORM and SAFEFIX SYSTEM

The modular design of the MODULO

suspended platform allows you to modify the configuration

of the standard components to obtain the size platform required. These components are secured
together by using the patented SafeFix pin system, a one step “insert and snap” method to
assemble MODULO

platform components. The slotted pin is fixed in place by a spring mounted

on the stirrup or U-frame.

Insertion of the SafeFix pin



Line the pin up with the hole, so that the slot at the

base of the pin is horizontal.



Push the pin in from outside until the spring clicks in the

grooves on the shaft of the pin. If required, rotate the
pin till the slot is horizontal and the springs are in place.



Make sure the pin is secured.

Removal of the SafeFix pin



Rotate the pin ¼ turn till the slot is

vertical (and the springs are no
longer in the grooves) and pull the
pin out.

Note: The pin can be positioned with
the use of a hammer and a
screwdriver.

ATTENTION:

Springs have to be replaced when they no longer exert pressure on the grooves of the pin shaft.

2m guardrail
(PN. 61022)

3m guardrail
(PN. 61032)

3m side frame
(PN. 61030)

2m side frame
(PN. 61020)

2m deck section
(PN. 61021)

3m section deck
(PN. 61031)

U-frame
(PN. 61041)

Safefix pin
(PN. 61049)

End stirrup
(PN. 61040)

Wheel

(PN 61056)

Walk through stirrup

(PN. 61060)

Summary of Contents for Titan 501

Page 1: ...s operational and safety features and they must also be capable of carrying out the daily checklist Only authorized and physically fit persons shall operate the equipment Any operation in violation of these instructions is at the operator s own risk and may result in serious injuries Keep this manual with the hoist at all times Only use spare parts and steel wire rope from POWER CLIMBER It is not ...

Page 2: ... 653 Working Load Limit W L L 5000N 500 kg 6500N 650 kg 5000N 500 kg 6500N 650 kg Power Supply 230V 50Hz E 3 x 400V 50Hz N E Amperage at W L L RUN 5 0 A 6 0 A 2 5 A 2 5 A START 20 0 A 24 0A 7 5 A 7 5 A Motor Power 0 76 kW 1 00 kW 0 76 kW 1 00 kW Wire Rope Diameter 8 4 mm Breaking Strength 40 kN 52 kN 40 kN 52 kN Hoisting Speed 8 5 m min Noise level UP 60 dBA DOWN 64 dBA IP Rate IP 54 Self weight o...

Page 3: ... combination with the hoists must be in relation to the Working Load Limit WLL of the hoist Hold to Run Up Down Push Buttons Emergency Stop Button Press to cut ALL power To reset twist the knob in the direction of the arrow on the top of the knob OK light GREEN light is ON when power is ON Three phase only Light is OFF when phase are reversed Hoist Selector Switch Left Both Right Allows operation ...

Page 4: ...m on the roof surface Attach the suspension ropes to the suspension system with the safety hooks fitted to the ropes and lower the ropes to the ground Verify that the rope is long enough 1 Push back the slack rope lever and insert the suspension rope through the eye of the slack rope lever and into the hoist until it stops 2 Push the up button on the CCB and the steel wire rope passes through the ...

Page 5: ...Carry out the Daily Checklist prior to your first ascent to install the top limit switch striker plates Always check the suspension system for stability and safety before launching the platform F Install Top Limit Switch Striker Plates The striker plate activates the top limit switch and must be clamped on the safety wire at a distance of min 20cm from the Talurit clamp IMPORTANT Clamp the striker...

Page 6: ...ray lubricant 6 Replace main cover 7 Carry out the Daily Check List before using the platform 8 Write a maintenance record indicating Any discrepancies noted and action taken Hour meter optional reading of the hoist ANNUAL MAINTENANCE to be carried out by an authorized service centre 1 Completely strip the hoist clean and inspect all parts for wear and damage Replace worn parts when necessary 2 Cl...

Page 7: ... the up direction and then stop RED warning light ON The platform is overloaded Remove excessive load to automatically reset overload The hoists do not work in the up direction RED warning light ON Top limit switch has been activated Check for obstruction e g hitting the striker plate Hoist hums starts slowly or is sluggish or fails to lift the loaded platform Serious voltage drop Check the power ...

Page 8: ...d Tip In addition to removing the excessive load it may be required to remove part of the normal load in order to reset the overload detection device Once the overload detection device is reset the platform can once again be loaded with the full normal load 3 No Power descent In the event of a power failure the platform can be lowered at a controlled speed approx 6 m min by pulling the No Power de...

Page 9: ...protection is activated the up movement is halted If a hoist motor has overheated allow it to cool down to continue The overheating protectors of both hoists are connected in series If one overheating protector is triggered then the up movement of both hoists is halted 8 Overspeed Safety device OPTIONAL The overspeed safety device locks onto the suspension rope when the suspension rope passes thro...

Page 10: ... 0 2mm Tensile strength of wires 1960 N mm2 Minimum Breaking Load actual 52 3 kN Minimum Breaking Load calculated 66 0 kN Weight 0 255 kg m Treatment Galvanized Identification mark Green strand The end of the steel wire rope should be brazed to form a bullet end with a maximum length of 10mm without loose or broken wires Use protective gloves to manipulate the Steel Wire Ropes If Steel Wire Ropes ...

Page 11: ...ce by a spring mounted on the stirrup or U frame Insertion of the SafeFix pin Line the pin up with the hole so that the slot at the base of the pin is horizontal Push the pin in from outside until the spring clicks in the grooves on the shaft of the pin If required rotate the pin till the slot is horizontal and the springs are in place Make sure the pin is secured Removal of the SafeFix pin Rotate...

Page 12: ...he assembly with U frames and side frames to obtain the required platform length and finish assembly by installing the one piece end stirrup 3 Insert the aluminium floor flat side up 4 Check that all 4 retaining springs are in place NOTE To remove floor push on the spring and lift floor at the same time 5 Install the guardrails inserting a SafeFix pin in each end 6 Install the wall rollers that ca...

Page 13: ...e the slack rope safety mechanism will not work properly 2 Insert the lower part into the mast and lock with the SafeFix pin making sure that the front tab is correctly fitted into the channel on the front side frame 3 Insert the upper horizontal arm and set the position to the required height Lock with a second SafeFix pin 4 Mount the hoist see hoist installation and insert both steel wire ropes ...

Page 14: ...5 850 9 11 3 3 2 3 120 310 540 5 780 8 12 3 3 3 3 120 330 520 5 680 7 Platform with walk through stirrups Titan 500 kg Titan 650 kg Length Configuration Min Rope Centre Self weight platform only Max rated load Max no of persons Max load per meter Cantilever Max rated load Max no of persons Max load per meter Cantilever m kg kg kg m kg kg m 1 5 2 n a 150 360 2 186 1 0 360 2 186 1 0 3 3 2 165 540 3 ...

Page 15: ...priate components c Before use check that sufficient space is available for operating the TSP d Before using the equipment the suspension system must be checked to ensure the stability of the TSP at all times e In case the area below the TSP is open to the public preventive measures have to be taken to safeguard the people below e g barriers roof protected walkways etc f All hazards related to the...

Page 16: ...buttons and the hoist selector switch are functioning 5 Push emergency stop button and check that the platform cannot go up or down turn button in direction of arrow to reset 6 Push down on the Top Limit Switch and check that it cuts the up direction but that platform can be driven in the down direction Repeat procedure for other hoist 7 Push the UP direction followed by activating the overload sw...

Page 17: ...E Issue date 24 Aug 2015 Revision D Page 17 of 16 TITAN DAILY CHECKLIST 9 Run the platform to the top and during travel inspect the steel wire ropes for kinks broken wires or other damage Inspect the trailing electrical supply cable for damage At the top of travel check that the top limit switch striker plates are correctly fitted and also that the top limit switches are operated by the striker pl...

Search results

Summary of Contents for Titan 501

Reviews:

Related manuals for Titan 501

Brands by name

Popular brands

Power Climber Titan 501, Operating Instructions Manual

Search results

Summary of Contents for Titan 501

Reviews:

Related manuals for Titan 501

Brands by name

Popular brands