Powabyke Powatryke Manual Download Page 2

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Version 07/06

Assembly Manual of the Tryke

Tools required :

•

8mm spanner

•

10mm spanner x2

•

13mm spanner x2

•

14mm spanner

•

18mm spanner

•

22mm spanner

•

2.5mm Allen key

•

6mm Allen key

•

Cross head screwdriver

•

Chain link extractor tool

•

Hot air gun

•

Pliers

•

Side cutters

•

Rubber mallet

Consumables :

•

22 medium cable ties

•

6 small cable ties

•

15m nylon strapping and clips (x5)

•

Large labels

Preliminary notes :

Ensure you assemble on a board or similar surface to prevent scratching of paint-work.
Two size trikes – 24” and 20”
Two boxes of parts for each trike.

Parts list :

Chain guard x1

Seat x1

Handle bars, Nexus gear hub and cable set x1 / or derailleur

Rear mudguards x2

Front mudguard x1

Rear Wheels with tubes and tyres x2

Front tyre, inner tube and rim protector x1

Battery housing pack x1

Main frame with front forks, chain, crank and rear hub assembly x1

Back axle x1

Rear Basket x1

Parts Pack A :

Seat post x1

Pedals x2 (L & R)

Nut covers for rear wheels x2

Box 1

Summary of Contents for Powatryke

Page 1: ...14 07 2006...

Page 2: ...Preliminary notes Ensure you assemble on a board or similar surface to prevent scratching of paint work Two size trikes 24 and 20 Two boxes of parts for each trike Parts list Chain guard x1 Seat x1 H...

Page 3: ...l box pack x1 Spare brake lever x1 not used Stickers x4 cables ties and spare heat shrinks pack x1 Assembly instructions 1 Unpack and check all parts against Parts list Please note serial number under...

Page 4: ...nk tool to insert pin into link from one side until proud fig 6 After that swap link over and push pin back a little to allow free movement of link fig 7 Finally tighten the chain do not overtighten l...

Page 5: ...onnector to near side left if sitting on bike Remove the black angle bracket on the axle nut near side fig 12 13 and undo the rubber protection cap fig 14 Fit front wheel to forks between washers on n...

Page 6: ...htening bracket 18mm Replace rubber protection cap and fit the black angle bracket onto the axle nut left side Tighten all front nuts Check alignment of front wheel 9 Fit Rear mudguards with 10mm span...

Page 7: ...lugs 16 cable ties altogether fig 20 Fit rear basket to top of battery cage with rear basket stays fig 21 site basket so that seat can be raised and lowered freely Note during the fitting of the bask...

Page 8: ...4 Replace plastic bolt cover Note respect the minimum penetration level of the stem indication engraved on the stem fig 25 14 Attach front mudguard removing plastic protection Secure to bolt through f...

Page 9: ...w first and check chain can run free without rubbing Adjust if necessary 17 Adjust the angle position of the seat and then fit seat post to seat and locate into frame 14mm 18 Attach front brake cable...

Page 10: ...ht on these rear wheels to proceed 20 Select gear 5 and thread gear cable through frame clips Attach gear cable to frame with 2 cable ties fig 33 Secure wire through cable clamp 10mm and finish cable...

Page 11: ...make sure chamfer is outward fig 36 Attach gear assembly onto nut with 10mm bolt Test gear change movement in 2nd gear indicator on rear assembly should be between the lines 1 Attach keys to handle ba...

Page 12: ...hrottle on the handle bar leave a small looseness between the end of the handle bar and the throttle otherwise throttle will not operate smoothly 4 Keeping electrical cables separate from gear and bra...

Page 13: ...ttach plug to battery and secure with cable ties Excess cable should be at the front to facilitate turning Cable tie 2 or 3 to make neat fig 43 Remove all cable tie ends 6 Four stickers should be plac...

Page 14: ...chain rubbing 1 Place trike onto palleted box base 2 Attach three packing straps as photos 3 Insert accessories front and rear light bell battery charger and user manual in rear basket 4 Fit cardboard...

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