Poulan Pro 96194000603 User Manual Download

Page: 45 / 52

REPAIR PARTS

SNOW THROWER - MODEL NUMBER

96194000603

DRIVE

NOTE:

All component dimensions given in U.S. inches. 1 inch = 25.4 mm

IMPORTANT:

Use only Original Equipment Manufacturer (O.E.M.) replacement parts.

Failure to do so could be hazardous, damage your snow thrower and void your warranty.

751153

Nut, Lock 5/16-18

17490508

Screw, Hex Head 5/16-18 x 1/2

5 180017

Bearing,

Flange

6 180134

Shaft,

Auxiliary

7 179270

Spacer,

Plate

8 192616X479

Plate,

Auxiliary

180082

Gear, Intermediate (12/58)

10 180065

Gear,

Pinion

403300

Rod,

Clutch

12 180066

Shaft, Long, Hex

13 178807

Pin,

Pivot

14 178619X479 Lever, Shifter / Wheel

15 175344

Trunnion Bearing Assembly

16 186951X479 Bracket, Pivot, Shift

17 179831

Ring, Rubber Wheel

18 198176X479 Plate, Rubber Wheel

19 73930500

Nut, Lock 5/16-18

20 178613

Hub, Rubber Wheel

21 74760514

Screw, Hex Head 5/16-18 x 7/8

22 85179

Retainer,

Hairpin

23 180135

Spring,

Bias

24 180081

Gear, Axle (58 Teeth)

25 178695

Pin, Pivot Lever

26 197763

Plate Assembly, Drive

404307

Shaft,

Axle

28 197764

Shaft, Short Hex

29 175350X479 Lever, Shifter Plate

30 184076

Bracket, Shifter Support

31 72270505

Bolt, Carriage 5/16-18 x 5/8

32 189282

Key, Square 1/4 x 1/4 x 7/8

33 188909

Bearing,

Flange

34 175338X479 Plate, Drive Mounting

35 182504

Spacer,

Bearing

36 191080

Pulley, Traction Drive

37 155377

Nut, Lock 5/16-18

38 19111507 Washer,

Flat

39 10040500

Washer, Lock 5/16

40 74950512

Screw, Hex Head 5/16-18 x 3/4

41 12000012 Ring,

Retaining

43 179095

Spring,

Return

9465MI

Pin,

Roll

KEY PART

NO. NO.

DESCRIPTION

Summary of Contents for 96194000603

Page 1: ...HROWER Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious injury 419001 12 17 07 TH Printed in U S A ...

Page 2: ...own from the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing gravel drives walks or roads Stay alert for hidden hazards or traffic 3 After striking a foreign object stop the engine motor remove the wire from the spark plug disconnect the cord on electric motors thoro...

Page 3: ... safe working condition 2 Never store the machine with fuel in the fuel tank inside a building where ignition sources are present such as hot water heaters space heaters or clothes dryers Allow the engine to cool before storing in any enclosure 3 Always refer to operator s manual for important details if the snow thrower is to be stored for an extended period 4 Maintain or replace safety and instr...

Page 4: ...4 PARTS PACKED SEPARATELY IN CARTON ...

Page 5: ...s from carton 2 Cut down all four corners of carton and lay panels flat 3 Removethetwo 2 screwssecuringtheaugerhousing to the pallet 4 Remove all packing materials except plastic tie holding speed control rod to lower handle 5 Remove the two 2 plastic ties securing the upper handle to the pallet 6 Remove snow thrower from carton and check carton thoroughly for additional loose parts HOW TO SET UP ...

Page 6: ... into hole in auger control bracket Secure with retainer spring TRACTION DRIVE CONTROL ROD DRIVE CONTROL BRACKET RETAINER SPRING TRACTION DRIVE CONTROL LEVER FIG 4 INSTALL TRACTION DRIVE CONTROL ROD See Figs 3 and 4 The traction drive control rod has the long loop on the end of the spring as shown 1 Slide rubber sleeve up rod and hook end of spring into pivot bracket with loop opening down as show...

Page 7: ...overchutebracket Ifneces sary rotatechuteassemblytoalignsquareandpinonun dersideofchuterotatorheadwithholesinchutebracket 3 With chute rotator head and chute bracket aligned position chute rotator head on pin and threaded stud of mounting bracket 4 Install 3 8 washer and locknut on threaded stud and tighten securely CHUTE ROTATOR HEAD 3 8 WASHER 3 8 LOCKNUT THREADED STUD PIN ROTATOR HEAD MOUNTING ...

Page 8: ...s Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO START AND RUN PULL OUT TO STOP READ AND FOLLOW ALL SAFETY INFORMATION AND INSTRUCTIONS BEFORE USE OF THIS PRODUCT KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE DANGER OR WARNING REVERSE SNOW DISCHARG...

Page 9: ...l from the carburetor to the cylinder for use when starting a cold engine LH and RH turn triggers used to steer the snow thrower Choke control used for starting a cold engine MEETS A N S I SAFETY REQUIREMENTS Our snow throwers conform to the standards of the American National Standards Institute FIG 10 RECOIL AUXILIARY STARTER HANDLE THROTTLE ENGINE CONTROL GASOLINE FILLER CAP ENGINE OIL CAP WITH ...

Page 10: ...the eyes which canresultinsevereeyedamage Alwayswear safety glasses or eye shields while operating your snow thrower or performing any adjust ments or repairs We recommend standard safety glasses or a wide vision safety mask worn over spectacles HOW TO USE YOUR SNOW THROWER Know how to operate all controls before adding fuel or attempting to start the engine STOPPING TRACTION DRIVE Release tractio...

Page 11: ...ol lever to handle to engage the auger and throw snow Release the auger control lever to stop throwing snow OPERATION CLEAN OUT TOOL FIG 16 MOUNTING CLIP DISCHARGE CHUTE USING THE CLEAN OUT TOOL See Fig 16 In certain snow conditions the discharge chute may be come clogged with ice and snow Use the clean out tool to dislodge this blockage When cleaning repairing or inspecting make certain all contr...

Page 12: ...een shipped from the factory already filled with oil 1 Check engine oil with snow thrower on level ground 2 Remove oil fill cap dipstick and wipe clean reinsert the dipstick and screw tight wait for a few seconds remove and read oil level If necessary add oil until FULL mark on dipstick is reached Do not overfill To change engine oil see TO CHANGE ENGINE OIL in the Maintenance section of this manu...

Page 13: ...ing the engine from starting If you do flood the engine wait a few minutes before attempting to start and DO NOT push the primer 5 Pull recoil starter handle quickly Do not allow starter rope to snap back 6 Whentheenginestarts releasetherecoilstarterhandle and slowly move the choke control to the OFF posi tion Allow the engine to warm up for a few minutes Engine will not develop full power until i...

Page 14: ...perly LUBRICATION Keep your snow thrower well lubricated See LUBRICATION CHART MAINTENANCE LUBRICATION CHART SNOW THROWER Always observe the safety rules when performing any maintenance TIRES Maintain proper air pressure in both tires 14 17 P S I 19 24 5 N m Keeptiresfreeofgasolineandoil whichcanharmrubber NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be pur...

Page 15: ...fill cap dipstick Be careful not to allow dirt to enter the engine 8 Refill engine with oil through oil dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCTSPECIFICATIONS sectionofthismanual 9 Use gauge on oil fill cap dipstick for checking level Be sure dipstick cap is tightened securely for accurate reading Keep oil at FULL line on dipstick 10 Wipe off any spilled oil M...

Page 16: ...one or both augers do not turn when auger control lever is engaged check to see if one or both of the bolts have sheared To replace the shear bolts 1 Disengage all controls and move throttle control to STOP position Wait for all moving parts to stop 2 Remove safety ignition key and disconnect spark plug wire from spark plug Place wire where it cannot come in contact with spark plug 3 Alignholeinau...

Page 17: ...ear they should be replaced It is recommended that the belt s be replaced by a Sears service centre department NOTE It is recommended that both the auger and traction drive belt be replaced at the same time TheV beltsonyoursnowthrowerareofspecialconstruction andshouldbereplacedbyoriginalequipmentmanufacturer OEM belts available from your nearest Sears service centre department Using other than OEM...

Page 18: ... gas can damage the fuel system of an engine while in storage Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur Use fresh fuel next season NOTE Fuel stabilizer is an acceptable alternative in min imizing the formation of fuel gum deposits during s...

Page 19: ...tment or overhaul Excessive 1 Loose parts or damaged 1 Tighten all fasteners Replace damaged parts If vibration vibration augers or impeller remains contact a qualified service centre department Recoil starter 1 Frozen recoil starter 1 See IF RECOIL STARTER HAS FROZEN is hard to pull in the Operation section of this manual Loss of traction 1 Drive belt is worn 1 Check replace drive belt drive slow...

Page 20: ...odos los embragues en la posición neutra antes de poner en marcha el motor 3 Noaccionarlamáquinasinllevarvestidosinvernalesadecua dos para el exterior Evitar vestidos sueltos y colgantes que puedan quedarse atrapados en las partes giratorias Calzar zapatos que mejoren la estabilidad en áreas resbaladizas 4 Manejar el carburante con precaución es altamente inflam able a Usar un contenedor aprobado ...

Page 21: ...tenimiento y conservación 1 Controlarfrecuentementequeelpernodecizallaylosdemás pernos estén adecuadamente apretados para asegurar que la máquina puede trabajar con seguridad 2 No dejar nunca la máquina quitanieves con carburante en su depósito dentro de un edificio donde hayan fuentes de ignición como agua caliente y calentadores de ambiente o secadoras de ropa Dejar enfriar el motor antes de gua...

Page 22: ...22 PARTES EMPACADAS POR SEPARADO EL LA CAJA DE CARTÓN ...

Page 23: ...a empuñadura inferior 5 Desmontar los dos 2 lazos de plástico que sujetan el em puñadura superior a la plataforma 6 Sacar la máquina quitanieves del cartón y controlar a fondo que no se hayan quedado en el cartón partes adicionales sueltas COMO PREPARAR SU MÁQUINA QUITANIEVES PORTAHERRAMIENTAS Ver Fig 10 Con su máquina quitanieves se le proporciona un portaherra mientas El portaherramientas está s...

Page 24: ...G 4 MONTAJE PRE OPERACIÓN MONTAR LA BIELA DE MANDO DE LA BARRENA Ver Figs 5 y 6 La biela del mando de tracción tiene un gancho corto en la ex tremidad del resorte como mostrado 1 Deslizar el manguito de caucho sobre la biela y enganchar la terminación del resorte al brazo de mando con el gancho abierto hacia arriba como mostrado 2 Con el extremo superior de la biela colocado debajo del lado derech...

Page 25: ...lsa de partes se puede utilizar para instalar la cabeza giratoria del conducto 1 Colocar el grupo del conducto de eyección sobre la base del conducto con la abertura de eyección hacia el frente de la máquina quitanieves 2 Posicionarlacabezagiratoriadelconductosobreelsoportedel conducto Si fuera necesario girar el grupo del conducto para alinear la escuadra y la clavija debajo de la cabeza giratori...

Page 26: ...ÁQUINA QUITANIEVES Compare las ilustraciones con su segadora para familiarizarse con la ubicación de los diversos controles y ajustes Guarde este manual para referencia en el futuro Estos símbolos pueden apareser sobre su máquina quitanieves o en la literatura proporcionada con el producto Aprenda y comprenda sus significados ...

Page 27: ...etroceso auxiliar de arranque utilizado para poner en marcha el motor Cebador bombea más carburante desde el carburador al cilindro para arranques con el motor frío Control de la estrangulación para arrancar con motor frío Palanca de control de la barrena utilizada para conectar el movimiento de la barrena lanza nieve Gatillos de vuelta a izquierda y derecha utilizados para dirigir la máquina quit...

Page 28: ...or acelerado a todo gas La máxima aceleración ofrece la mejor prestación de la máquina quitanieves USAR EL CONTROL DE LA ESTRANGULACIÓN Ver Fig 13 El mando del cebador está en el motor Utilizar el mando del cebador siempre que se arranque con motor frío No utilizar para poner en marcha un motor caliente Para conectar el cebador girar el mando en el sentido de las agujas del reloj Para desconectar ...

Page 29: ...r Fig 17 El movimiento AUTO PROPULSADO hacia adelante y marcha atrás de la máquina quitanieves se controla mediante la palanca de mando de la guía de tracción posicionada en la empuñadura izquierda Apretar la palanca de mando de la guía de tracción hacia la empuñadura para conectar el sistema de guía Soltar la palanca de mando de la guía de tracción para parar el movimiento hacia delante o marcha ...

Page 30: ...adas uniformemente Apretar firmemente BARRA DE ARRASTRE Ver Fig 19 La barra de arrastre no se puede regular pero es reversible Despuésdeunusomuyprolongado puededesgastarse Cuando se haya consumido casi hasta el borde del alojamiento se puede usar por el otro lado pudiéndola utilizar por más tiempo antes de que sea necesario un recambio Sustituir una barra de arrastre dañada o desgastada PLACA DE D...

Page 31: ...los 15 y los 50 F Si la temperatura está por encima de los 50 F el cebador no es necesario NOTA Utilizar demasiado el cebador puede ahogar el motor impidiendo el arranque En caso de que se ahogue el motor esperar algunos minutos antes de intentar poner en marcha y NO pulsar el cebador 5 Tirarlaempuñaduradelarrancadorderetrocesorápidamente No soltar de golpe la cuerda del arrancador 6 Cuando el mot...

Page 32: ...mbie la bujía limpie o cambie el elemento del filtro de aire y revise si la cuchilla está desgastada Una bujía nueva y un elemento del filtro de aire limpio nuevo ase guran la mezcla de aire combustible adecuada y ayudan a que su motor funcione mejor y que dure más Siga el programa de mantenimiento en este manual NOTA Usar solo parte originales del equipo del fabricante OEM para realizar el manten...

Page 33: ...e adecuado NOTA Es posible desmontar la rueda del lado izquierdo de la máquina quitanieves para tener un acceso más fácil al tapón de vacío del aceite y para colocar un apropiado contenedor El inclinar la unidad que quedará apoyada a la carcasa con la rueda izquierdadesmontada ayudaráavaciarelaceiteatrapadodentro el motor Ver PARA DESMONTAR LAS RUEDAS en la sección de Mantenimiento y Regulaciones ...

Page 34: ...o del cubo de la barrena con el orificio del eje e instalar un nuevo perno de tope seguridad de 1 4 20 x 2 Colocar una contratuerca de 1 4 20 y apretar firmemente ATENCIÓN No sustituir Usar solamente los pernos de seguridad originales entregados con la máquina quitanieves 4 Insertarlallavedeencendidodeseguridadyvuelvaaconectar el alambre de la bujía a ésta PERNOS DE SEGURIDAD DEL IMPULSOR El impul...

Page 35: ...inales puede causar heridas personales o dañar el quitanieve ADVERTENCIA Para sustituir las cor reas esnecesariodesmontarlamáqui naquitanieves Mientrassedesmontael alojamientodelabarrenadelacarcasa esimportantequeunayudantesesitúe en la posición de operación y agarre Heridas personales graves y o averías a la unidad podrían ocasionarse si la máquina quitanieves cayera durante el cambio de las corr...

Page 36: ...las partes que se mueven para verificar si están dañadas quebradas o desgastadas Cámbielas si es necesario 5 Retoque todas las superficies que estén oxidadas o con la pintura picada use una lija antes de pintar MOTOR SISTEMA DE COMBUSTIBLE IMPORTANTE Es importante evitar que se formen depósitos de goma en partes fundamentales del sistema de combustible tales como el carburador el filtro del combus...

Page 37: ...rador en la posición OFF marcha 2 Obstrucción en el conducto de carburante 2 Limpiar el conducto de carburante lentamente o 3 Combustible rancio 3 Drene el estanque de combustible y vuelva de manera a llenar el estanque con gasolina nueva irregular 4 Agua en el combustible 4 Drene el estanque de combustible y vuelva a llenar el estanque con gasolina nueva 5 Se necesita regular o revisar el carbura...

Page 38: ...ER 96194000603 AUGER HOUSING IMPELLER ASSEMBLY 6 6 5 9 9 12 7 7 8 6 11 57 10 10 13 4 14 16 15 36 37 50 47 42 42 44 27 27 43 43 46 38 45 41 40 39 34 32 49 19 48 51 33 35 56 30 31 28 19 55 28 19 55 22 26 25 20 25 26 29 20 10 18 18 17 17 58 58 ...

Page 39: ...36 Bolt Shear 29 174762X479 Skid Plate LH 30 405977X479 Auger Assembly RH 31 405976X479 Auger Assembly LH 32 407768 O Ring 33 407769 Bushing Flange 3 4 34 174681 Washer Thrust 3 4 35 174684 Bearing Thrust 3 4 36 407757 Shaft Impeller 37 174683 Washer Thrust 5 8 38 407758 Bushing Flange 5 8 39 407767 Screw Hex Head 5 16 18 x 3 4 40 407760 Plug Case 41 407761 Housing Gearbox RH 42 407770 Seal Oil 43...

Page 40: ...40 REPAIR PARTS SNOW THROWER MODEL NUMBER 96194000603 CONTROL PANEL DISCHARGE CHUTE 3 2 1 2 6 19 2 2 26 28 27 27 25 20 29 7 4 5 6 8 8 16 18 17 10 14 3 13 15 9 11 12 22 23 22 23 31 32 30 ...

Page 41: ...6 18 15 404770X428 Chute Assembly 16 178633X428 Deflector Assembly 17 179145 Seal Deflector 18 128415 Rivet Blind 19 414281 Knob Speed Control Lever 20 72270506 Bolt Carriage 5 16 18 x 3 4 22 74041024 Screw Hex Head 10 24 x 1 1 2 23 188303 Control Assembly Power Steering 25 155377 Nut Lock 5 16 18 26 198474 Lever Assembly Speed Control 27 169675 Retainer Hairpin 28 180445 Rod Upper Speed Control 2...

Page 42: ...IR PARTS SNOW THROWER MODEL NUMBER 96194000603 HANDLES 34 37 42 10 11 15 23 22 27 27 22 11 15 12 12 13 15 49 49 48 47 16 17 16 17 15 14 32 31 32 30 31 38 39 7 6 36 2 5 5 5 1 8 28 28 9 18 19 26 24 24 25 5 5 40 ...

Page 43: ...riage 3 8 16 x 2 1 4 23 178643X479 Handle Tube Lower 24 180447 Sleeve Spring 25 180926 Spring Traction Drive 26 178669 Spring Auger Control 27 17000616 Screw Hex Head 3 8 16 x 1 28 412680 Spacer 30 182906 Console Panel 31 175262 Screw Hex Head Tapping 10 24 x 1 1 4 32 184471 Screw Hex Head Tapping 10 24 x 1 2 34 17060410 Screw 36 178831 Spring Torsion Lever 37 412675X004 Spring Interlock 38 180927...

Page 44: ... THROWER MODEL NUMBER 96194000603 DRIVE 4 4 4 4 2 5 5 2 20 21 17 19 19 18 18 7 7 2 2 2 24 23 12 32 27 44 22 16 15 2 4 4 13 4 2 5 5 8 9 10 6 41 14 44 43 11 35 33 15 41 22 34 29 22 31 26 25 28 30 40 39 38 36 37 33 Drive 2006 ...

Page 45: ...6951X479 Bracket Pivot Shift 17 179831 Ring Rubber Wheel 18 198176X479 Plate Rubber Wheel 19 73930500 Nut Lock 5 16 18 20 178613 Hub Rubber Wheel 21 74760514 Screw Hex Head 5 16 18 x 7 8 22 85179 Retainer Hairpin 23 180135 Spring Bias 24 180081 Gear Axle 58 Teeth 25 178695 Pin Pivot Lever 26 197763 Plate Assembly Drive 27 404307 Shaft Axle 28 197764 Shaft Short Hex 29 175350X479 Lever Shifter Plat...

Page 46: ... MODEL NUMBER 96194000603 CHASSIS ENGINE PULLEYS 6 19 17 10 21 22 23 2 3 4 6 9 12 15 27 26 25 24 18 7 20 30 29 31 31 58 16 53 1 42 8 13 14 5 40 46 44 49 50 51 52 35 34 33 38 37 39 43 11 32 32 36 36 44 45 41 11 11 47 10 21 28 57 6 ...

Page 47: ...e 25 400026 Washer Flat 3 8 26 850263 Washer Lock 3 8 KEY PART NO NO DESCRIPTION 27 851084 Screw Hex Head 3 8 24 x 1 3 8 28 155452 Guide Belt 29 192213 Belt Cover Assembly Includes Toolbox Cover 30 178830 Cover Toolbox 31 17490408 Screw Hex Head 1 4 20 x 1 2 32 402881 Bolt Shoulder 5 16 18 33 403096X004 Bellcrank Shifter 34 198580 Clevis Pin 35 405485 Arm Auger Control 36 191730 Locknut Hex 37 402...

Page 48: ...2 34 30 32 30 15 18 17 19 13 20 11 10 21 33 22 23 24 25 26 28 28 29 27 27 28 28 26 29 25 24 23 22 33 19 21 16 20 11 11 11 11 14 7 10 10 34 9 1 2 3 15 12 13 18 14 12 REPAIR PARTS SNOW THROWER MODEL NUMBER 96194000603 WHEELS ...

Page 49: ...teering 17 194943X008 Bracket Assembly RH Steering 18 181847 Pin Steering Bellcrank 19 85179 Retainer Hairpin 20 179148X479 Bracket Lever Assembly 21 192126 Driver Wheel 22 182466 Ring Wire Retainer 23 187622 Lobe Wheel 24 194941 Slide Clutch 25 179139 Spring Clutch Slide 26 194940 Lobe Axle 27 189282 Key Square 1 4 x 1 4 x 7 8 28 174697 Washer Thrust 1 29 179830 Bearing Axle 30 193885 Spring Retu...

Page 50: ...50 REPAIR PARTS SNOW THROWER MODEL NUMBER 96194000603 DECALS 11 1 2 3 4 5 6 9 1 10 12 ...

Page 51: ... do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1 181038 Decal Danger 2 193262 Decal Poulan 10 5 HP 27 3 181034 Decal Danger Deflector 4 181041 Decal Danger 5 183879 Decal Poulan 6 181032 Decal Instruction 9 415476 Decal Speed Control 10 183729 Decal Remote Deflector 11 415399 Decal LH Trigger 12 415398 Decal RH Trigger 419001 Owner s Manual Eng...

Page 52: ...d This Warranty does not apply to any product which has been sub jected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 5 Exclusions Excluded from this Warranty are belts shear pins normal wear normal adjustments standard hard ware and normal maintenance 6 In the event you have a claim under this Warranty you must return the product to ...

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