Poulan Pro 96192010000 Owner'S Manual Download Page 38 | Manualshive

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38

REPAIR PARTS

SNOW THROWER - MODEL P2400 (96192010000)

WHEELS

NOTE:

All component dimensions given in U.S. inches. 1 inch = 25.4 mm

IMPORTANT:

Use only Original Equipment Manufacturer (O.E.M.) replacement parts.

Failure to do so could be hazardous, damage your snow thrower and void your warranty.

KEY PART

NO. NO.

DESCRIPTION

1

2

05.15.001-A

1

580 62 77-06 WHEEL 13X4 NPS RH 1.00 K478

2

580 62 76-06 WHEEL 13X4 NPS LH 1.00 K478

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Summary of Contents for 96192010000

Page 1: ...Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious injury 591 18 72 01 Rev 1 Gasoline containing up to 10 ethanol E10 is...

Page 2: ...tectors to avoid damage to hearing Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cr...

Page 3: ...rting the engine and for transporting the snow thrower in or out of the building Open the outside doors exhaust fumes are dangerous 8 Exercise extreme caution when operating on slopes 9 Neveroperateth...

Page 4: ...IGNITION KEY S 1 LOCKNUT 5 16 18 1 CARRIAGE BOLT 5 16 18 x 5 8 1 LOCKNUT 1 4 20 1 NYLON WASHER 1 SHOULDER BOLT 1 4 20 1 SPRING 2 SHEAR BOLTS 1 4 20 x 1 3 4 2 LOCKNUTS 1 4 20 1 LOCKNUT 3 8 3 KNOB 2 CAR...

Page 5: ...ible loose parts and parts boxes from carton 2 Cut down all four corners of carton and lay panels flat 3 Removethetwo 2 screwssecuringtheaugerhousing to the pallet and remove additional steel brackets...

Page 6: ...of mounting bracket 4 Install locknut on threaded stud and tighten securely CONTROL LEVER KNOB KNOB FIG 7 INSTALL CHUTE DEFLECTOR REMOTE CONTROL See Figs 6 and 7 1 Install remote cable bracket to dis...

Page 7: ...CE EAR PROTECTION RECOMMENDED DANGER OR WARNING SNOW DISCHARGE TRACTION DRIVE CONTROL DISENGAGED ENGAGED ROTATE LEFT ROTATE RIGHT CHUTE ROTATION IGNITION KEY INSERT TO START AND RUN CHOKE CLOSED START...

Page 8: ...n snow thrower is not in use Electric start button used for starting the engine Recoil starter handle used for starting engine Primer pumps additional fuel from the carburetor to the cylinder for use...

Page 9: ...R CHUTE DEFLECTOR REMOTE CONTROL LEVER TO THROW SNOW See Fig 12 The auger rotation is controlled by the auger control lever located on the right side handle Squeeze auger control lever to handle to en...

Page 10: ...llow you to release your right hand from the handle and adjust the discharge chute direction without interrupting the snow throwing process OPERATION USING THE CLEAN OUT TOOL See Fig 13 In certain sno...

Page 11: ...add oil until FULL mark on dipstick is reached Do not overfill To change engine oil see TO CHANGE ENGINE OIL in the Maintenance section of this manual ADD GASOLINE See Fig 16 Fill fuel tank to bottom...

Page 12: ...ion 3 Rotate choke control to FULL position 4 Push the primer three 3 times NOTE Over priming may cause flooding preventing the engine from starting If you do flood the engine wait a few minutes befor...

Page 13: ...k belts for wear A new spark plug will help your engine run better and last longer Follow the maintenance schedule in this manual NOTE Use only Original Equipment Manufacturer OEM parts to service thi...

Page 14: ...d with API service classification SJ SN Select the oil s SAE viscosity grade according to your expected operating temperature NOTE Although multi viscosity oils 5W30 10W30 etc improve starting in cold...

Page 15: ...connect spark plug wire from spark plug Place wire where it cannot come in contact with spark plug 3 Align hole in auger hub with hole in auger shaft and install a new 1 4 20 x 2 shear bolt Install 1...

Page 16: ...GER BELT 1 Remove upper 5 16 bolts and lower 1 4 bolts from both sides of the frame assembly Do not discard bolts 2 Loosen but DO NOT REMOVE lower 5 16 bolts on both sides of the frame assembly 3 Remo...

Page 17: ...er arm 3 Remove return spring holding the swing plate in place 4 Remove arm bolt and drive belt tensioner arm 5 Remove pulley bolt engine pulley and drive belt from engine 6 Remove the top bolt holdin...

Page 18: ...el system of an engine while in storage Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in t...

Page 19: ...Remove ice and snow on and around fuel tank cap 4 Dirty or clogged muffler 4 Clean or replace muffler Engine idles or runs roughly 1 Choke is in FULL position 1 Move choke to OFF position 2 Blockage...

Page 20: ...component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and voi...

Page 21: ...AUGER 2 586 60 72 02 IMPELLER STEEL 3 587 40 24 01 PULLEY IMPELLER SCREW ON 4 585 05 69 01 CHUTE DISCHARGE BASE 5 532 18 40 95 BRACKET CORNER DISCHARGE BASE 6 588 07 75 01 BOLT SHEAR 1 4 20 7 873 80...

Page 22: ...and void your warranty KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL P2400 96192010000 AUGER HOUSING IMPELLER ASSEMBLY KEY PART NO NO DESCRIPTION 1 2 05 09 005 C 1 532 42 10 72 AUGER WEL...

Page 23: ...id your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL P2400 96192010000 AUGER HOUSING IMPELLER ASSEMBLY 05 09 039 A 1 2 3 1 532 19 21 99 TOOL CLEANOUT...

Page 24: ...ven in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 05 12 00...

Page 25: ...Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 2 3 4 4 4 5 5 5 6 7 05 08 010 A 1 587 80 34 01 CABLE CHUTE ROTATOR...

Page 26: ...ipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 3 4 4 1 2 5 6 7 8 05 08 011 C 1 582 51 90 01 CABLE CONTROL DRIVE 2 588 1...

Page 27: ...and void your warranty KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL P2400 96192010000 CONTROL PANEL DISCHARGE CHUTE KEY PART NO NO DESCRIPTION 3 3 4 5 1 2 2 05 08 001 C 1 587 33 25 02 CA...

Page 28: ...WER MODEL P2400 96192010000 CONTROL PANEL DISCHARGE CHUTE KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 05 07 028 A 2 3 3 4 4 1 1 586 18 10 01 FLOOD HEADLIGHT 2 581 12 81 15 CONSOLE COVER POUL...

Page 29: ...TROL SPEED DEFL 2 581 24 16 02 LEVER CONTROL CHUTE ROT 3 581 32 97 01 BOLT SHOULDER 1 4 20 4 581 32 96 01 SPRING COMPRESSION 5 586 66 89 01 NUT FL LOCK 1 4 20 6 584 46 84 02 BRACE SUPPORT SPEED 7 587...

Page 30: ...88 07 78 03 CHUTE WELDMENT ASM INCLUDES 1 6 2 RIVETED DEFLECTOR ASM 3 DEFLECTOR SEAL 4 POP RIVET 5 CHUTE SNOW SHIELD 6 SHIELD STRAP RETAINER 7 590 58 70 01 CONTROL CHUTE DEFLECTOR BOWDEN 8 581 32 94 0...

Page 31: ...rer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 2 2 3 4 4 05 05 001 E 1 588 67 21 02 LOWER HANDLE 2 817 00 06 12 SCREW HEX WASH HD 3 8...

Page 32: ...imensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warra...

Page 33: ...NG ASM 4 872 11 05 06 BOLT CARRIAGE 5 16 18 X 75 GR 5 5 581 09 09 01 HUB RUBBER WHEEL 6 581 09 10 02 RUBBER WHEEL PLATE 7 812 00 00 22 E RING 8 581 12 19 01 SHAFT 7 TOOTH REDUCTION 9 580 75 61 02 RETA...

Page 34: ...re to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1 1 2 2 3 3 3 4 6 5 5 6 7 8 05 03 001 B 1 532 44 49 49 WASHER 1 00 2 587 97 89 01 HEX BUSHING...

Page 35: ...2 2 5 5 5 5 6 6 7 7 7 7 8 9 10 05 01 004 H 1 580 83 94 12 FRAME 2 532 15 04 06 ENGINE BOLT 3 8 16 X 1 280 DOGPOINT 3 580 83 95 12 FRAME COVER 4 501 06 04 03 SHIFTER BRACKET 5 582 90 69 01 SCREW HEX W...

Page 36: ...Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1 2 3 3 4 4 05 04 004 B 1 587 10 55 01 BEL...

Page 37: ...4 05 00 LOCKWASHER 5 16 SPLIT HVY 4 874 61 05 12 CAPSCREW HEXHD 5 16 24 X 75 GR 5 5 873 80 05 00 NUT NYLOCK 5 16 18 6 532 05 92 89 WASHER FLAT 328 X 1 00 X 097 7 581 14 14 01 IDLER PULLEY 2 0 W SPACER...

Page 38: ...hes 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIP...

Page 39: ...4 007 A 1 532 03 50 62 SAFETY IGNITION KEY 12 11 3 4 1 2 5 6 7 8 9 10 05 18 008 B 1 588 07 75 01 BOLT 1 4 20 X 1 81 2 873 80 04 00 NUT NYLOCK 1 4 20 3 501 41 73 01 BOLT SHOULDER 4 585 69 14 01 NUT HEX...

Page 40: ...IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1 2 3 4 05 16...

Page 41: ...nt Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 591 18 90 01 DECAL AUGER HOUSING 3 590 81 22 01 DECAL DANGER DEFLECTOR 4 5...

Page 42: ...42...

Page 43: ...43...

Page 44: ...11 14 17 CL Printed in the U S A www poulan com 1 800 487 5951 U S 1 800 805 5523 Canada 8 00 AM to 7 00 PM EST...

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