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12

OPERATION

TO START ENGINE 

•  Ensure fuel shut-off valve is in the “OPEN” position.
Your snow thrower engine is equipped with both a 120 Volt 

A.C. electric starter and a recoil starter.  The electric starter 

is equipped with a three-wire power plug and is designed 

to operate on 120 Volt A.C. household current.
•  Ensure your house is a 120 Volt A.C. three-wire 

ground ed system.  If you are uncertain, consult a 

li censed electrician.

NOTE: 

Use an extension cord recommended for outdoor 

use that is not longer than 50 feet (15 m).

WARNING: Do not use the electric 

start er if your house is not a 120 Volt A.C. 

three-wire grounded system.  Se ri ous 

per son al injury or damage to your snow 

thrower could result.

COLD START - ELECTRIC STARTER
1.  Insert safety ignition key (tied to recoil start cord) into 

ignition slot until it clicks.  DO NOT turn the key.  Keep 

the extra safety ignition key in a safe place.

2.  Place ON / OFF switch in “ON” position.
3.  Move choke control to “FULL” position.
4.  Push the primer three (3) times.  

NOTE

:  Over priming may cause flooding, preventing the 

engine from starting. If you do flood the engine, wait a few 

minutes be fore at tempt ing to start and DO NOT push the 

primer. 
5.  Connect the extension cord to the engine.
6.  Plug the other end of the extension cord into a three-

hole grounded 120 Volt A.C. receptacle.

7.  Push starter button until engine starts.

IMPORTANT

:  Do not crank engine more than five con tin u-

 ous seconds between each time you try to start. Wait 5 to 

10 seconds between each attempt.
8.  When the engine starts, release the starter button and 

slowly move the choke control to the “OFF” position.

9.  Disconnect the extension cord from the receptacle first, 

then from the engine. 

Allow the engine to warm up for a few minutes.  Engine will 

not develop full power until it has reached normal operating 

temperature.
WARM START - ELECTRIC STARTER
Follow the steps above, keeping the choke control in the 

“OFF” position.
COLD START - RECOIL STARTER
1.  Insert safety ignition key (tied to recoil start cord) into 

ignition slot until it clicks.  DO NOT turn the key.  Keep 

the extra safety ignition key in a safe place.

2.  Place ON / OFF switch in “ON” position.
3.  Rotate choke control to “FULL” position.
4.  Push the primer three (3) times.  

NOTE

:  Over priming may cause flooding, preventing the 

engine from starting. If you do flood the engine, wait a few 

minutes be fore at tempt ing to start and DO NOT push the 

primer. 

5.  Pull recoil starter handle quickly. Do not allow starter 

rope to snap back.

6.  When the engine starts, release the recoil starter han dle 

and slowly move the choke control to the “OFF” position.

Allow the engine to warm up for a few minutes.  Engine will 

not develop full power until it has reached normal operating 

temperature.
WARM START - RECOIL STARTER
Follow the steps above, keeping the choke in the “OFF” 

position.  DO NOT push the primer.

BEFORE STOPPING

Run the engine for a few minutes to help dry off any moisture 

on the engine.

IF RECOIL STARTER HAS FROZEN

If the recoil starter has frozen and will not turn the engine, 

proceed as follows:
1.  Grasp the recoil starter handle and slowly pull as much 

rope out of the starter as possible.

2.  Release the recoil starter handle and let it snap back 

against the starter.

If the engine still fails to start, repeat the above steps or 

use the electric starter.

SNOW THROWING TIPS

•  Go slower in deep, freezing or heavy wet snow. Use 

the drive speed control to adjust speed.

•  It is easier and more efficient to remove snow im me-

 di ate ly after it falls.

•  The best time to remove snow is the early morning. 

At this time the snow is usually dry and has not been 

exposed to the direct sun and warming tem per a tures.

•  Slightly overlap each successive path to ensure all 

snow will be removed.

•  Throw snow downwind whenever possible.
• Ad 

just the skid plates to proper height for current snow 

con di tions.  See “TO ADJUST SKID PLATES” in this 

section of this manual.

•  For extremely heavy snow, re duce the width of snow 

removal by over lap ping previous path and moving 

slowly.

• 

Keep engine clean and clear of snow during use. This 

will help air flow and extend engine life. 

• 

After snow-throwing is completed, allow engine to run 

for a few minutes to melt snow and ice off the engine.

•  Clean the entire snow thrower thoroughly after each 

use and wipe dry so it is ready for next use.

WARNING:  Do not operate snow 

thrower if weather conditions im pair 

visibility.  Throwing snow dur ing a 

heavy, windy snowstorm can blind 

you and be hazardous to the safe 

operation of the snow thrower.

Summary of Contents for 96192010000

Page 1: ...Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious injury 591 18 72 01 Rev 1 Gasoline containing up to 10 ethanol E10 is...

Page 2: ...tectors to avoid damage to hearing Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cr...

Page 3: ...rting the engine and for transporting the snow thrower in or out of the building Open the outside doors exhaust fumes are dangerous 8 Exercise extreme caution when operating on slopes 9 Neveroperateth...

Page 4: ...IGNITION KEY S 1 LOCKNUT 5 16 18 1 CARRIAGE BOLT 5 16 18 x 5 8 1 LOCKNUT 1 4 20 1 NYLON WASHER 1 SHOULDER BOLT 1 4 20 1 SPRING 2 SHEAR BOLTS 1 4 20 x 1 3 4 2 LOCKNUTS 1 4 20 1 LOCKNUT 3 8 3 KNOB 2 CAR...

Page 5: ...ible loose parts and parts boxes from carton 2 Cut down all four corners of carton and lay panels flat 3 Removethetwo 2 screwssecuringtheaugerhousing to the pallet and remove additional steel brackets...

Page 6: ...of mounting bracket 4 Install locknut on threaded stud and tighten securely CONTROL LEVER KNOB KNOB FIG 7 INSTALL CHUTE DEFLECTOR REMOTE CONTROL See Figs 6 and 7 1 Install remote cable bracket to dis...

Page 7: ...CE EAR PROTECTION RECOMMENDED DANGER OR WARNING SNOW DISCHARGE TRACTION DRIVE CONTROL DISENGAGED ENGAGED ROTATE LEFT ROTATE RIGHT CHUTE ROTATION IGNITION KEY INSERT TO START AND RUN CHOKE CLOSED START...

Page 8: ...n snow thrower is not in use Electric start button used for starting the engine Recoil starter handle used for starting engine Primer pumps additional fuel from the carburetor to the cylinder for use...

Page 9: ...R CHUTE DEFLECTOR REMOTE CONTROL LEVER TO THROW SNOW See Fig 12 The auger rotation is controlled by the auger control lever located on the right side handle Squeeze auger control lever to handle to en...

Page 10: ...llow you to release your right hand from the handle and adjust the discharge chute direction without interrupting the snow throwing process OPERATION USING THE CLEAN OUT TOOL See Fig 13 In certain sno...

Page 11: ...add oil until FULL mark on dipstick is reached Do not overfill To change engine oil see TO CHANGE ENGINE OIL in the Maintenance section of this manual ADD GASOLINE See Fig 16 Fill fuel tank to bottom...

Page 12: ...ion 3 Rotate choke control to FULL position 4 Push the primer three 3 times NOTE Over priming may cause flooding preventing the engine from starting If you do flood the engine wait a few minutes befor...

Page 13: ...k belts for wear A new spark plug will help your engine run better and last longer Follow the maintenance schedule in this manual NOTE Use only Original Equipment Manufacturer OEM parts to service thi...

Page 14: ...d with API service classification SJ SN Select the oil s SAE viscosity grade according to your expected operating temperature NOTE Although multi viscosity oils 5W30 10W30 etc improve starting in cold...

Page 15: ...connect spark plug wire from spark plug Place wire where it cannot come in contact with spark plug 3 Align hole in auger hub with hole in auger shaft and install a new 1 4 20 x 2 shear bolt Install 1...

Page 16: ...GER BELT 1 Remove upper 5 16 bolts and lower 1 4 bolts from both sides of the frame assembly Do not discard bolts 2 Loosen but DO NOT REMOVE lower 5 16 bolts on both sides of the frame assembly 3 Remo...

Page 17: ...er arm 3 Remove return spring holding the swing plate in place 4 Remove arm bolt and drive belt tensioner arm 5 Remove pulley bolt engine pulley and drive belt from engine 6 Remove the top bolt holdin...

Page 18: ...el system of an engine while in storage Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in t...

Page 19: ...Remove ice and snow on and around fuel tank cap 4 Dirty or clogged muffler 4 Clean or replace muffler Engine idles or runs roughly 1 Choke is in FULL position 1 Move choke to OFF position 2 Blockage...

Page 20: ...component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and voi...

Page 21: ...AUGER 2 586 60 72 02 IMPELLER STEEL 3 587 40 24 01 PULLEY IMPELLER SCREW ON 4 585 05 69 01 CHUTE DISCHARGE BASE 5 532 18 40 95 BRACKET CORNER DISCHARGE BASE 6 588 07 75 01 BOLT SHEAR 1 4 20 7 873 80...

Page 22: ...and void your warranty KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL P2400 96192010000 AUGER HOUSING IMPELLER ASSEMBLY KEY PART NO NO DESCRIPTION 1 2 05 09 005 C 1 532 42 10 72 AUGER WEL...

Page 23: ...id your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL P2400 96192010000 AUGER HOUSING IMPELLER ASSEMBLY 05 09 039 A 1 2 3 1 532 19 21 99 TOOL CLEANOUT...

Page 24: ...ven in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 05 12 00...

Page 25: ...Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 2 3 4 4 4 5 5 5 6 7 05 08 010 A 1 587 80 34 01 CABLE CHUTE ROTATOR...

Page 26: ...ipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 3 4 4 1 2 5 6 7 8 05 08 011 C 1 582 51 90 01 CABLE CONTROL DRIVE 2 588 1...

Page 27: ...and void your warranty KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL P2400 96192010000 CONTROL PANEL DISCHARGE CHUTE KEY PART NO NO DESCRIPTION 3 3 4 5 1 2 2 05 08 001 C 1 587 33 25 02 CA...

Page 28: ...WER MODEL P2400 96192010000 CONTROL PANEL DISCHARGE CHUTE KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 05 07 028 A 2 3 3 4 4 1 1 586 18 10 01 FLOOD HEADLIGHT 2 581 12 81 15 CONSOLE COVER POUL...

Page 29: ...TROL SPEED DEFL 2 581 24 16 02 LEVER CONTROL CHUTE ROT 3 581 32 97 01 BOLT SHOULDER 1 4 20 4 581 32 96 01 SPRING COMPRESSION 5 586 66 89 01 NUT FL LOCK 1 4 20 6 584 46 84 02 BRACE SUPPORT SPEED 7 587...

Page 30: ...88 07 78 03 CHUTE WELDMENT ASM INCLUDES 1 6 2 RIVETED DEFLECTOR ASM 3 DEFLECTOR SEAL 4 POP RIVET 5 CHUTE SNOW SHIELD 6 SHIELD STRAP RETAINER 7 590 58 70 01 CONTROL CHUTE DEFLECTOR BOWDEN 8 581 32 94 0...

Page 31: ...rer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 2 2 3 4 4 05 05 001 E 1 588 67 21 02 LOWER HANDLE 2 817 00 06 12 SCREW HEX WASH HD 3 8...

Page 32: ...imensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warra...

Page 33: ...NG ASM 4 872 11 05 06 BOLT CARRIAGE 5 16 18 X 75 GR 5 5 581 09 09 01 HUB RUBBER WHEEL 6 581 09 10 02 RUBBER WHEEL PLATE 7 812 00 00 22 E RING 8 581 12 19 01 SHAFT 7 TOOTH REDUCTION 9 580 75 61 02 RETA...

Page 34: ...re to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1 1 2 2 3 3 3 4 6 5 5 6 7 8 05 03 001 B 1 532 44 49 49 WASHER 1 00 2 587 97 89 01 HEX BUSHING...

Page 35: ...2 2 5 5 5 5 6 6 7 7 7 7 8 9 10 05 01 004 H 1 580 83 94 12 FRAME 2 532 15 04 06 ENGINE BOLT 3 8 16 X 1 280 DOGPOINT 3 580 83 95 12 FRAME COVER 4 501 06 04 03 SHIFTER BRACKET 5 582 90 69 01 SCREW HEX W...

Page 36: ...Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1 2 3 3 4 4 05 04 004 B 1 587 10 55 01 BEL...

Page 37: ...4 05 00 LOCKWASHER 5 16 SPLIT HVY 4 874 61 05 12 CAPSCREW HEXHD 5 16 24 X 75 GR 5 5 873 80 05 00 NUT NYLOCK 5 16 18 6 532 05 92 89 WASHER FLAT 328 X 1 00 X 097 7 581 14 14 01 IDLER PULLEY 2 0 W SPACER...

Page 38: ...hes 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIP...

Page 39: ...4 007 A 1 532 03 50 62 SAFETY IGNITION KEY 12 11 3 4 1 2 5 6 7 8 9 10 05 18 008 B 1 588 07 75 01 BOLT 1 4 20 X 1 81 2 873 80 04 00 NUT NYLOCK 1 4 20 3 501 41 73 01 BOLT SHOULDER 4 585 69 14 01 NUT HEX...

Page 40: ...IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1 2 3 4 05 16...

Page 41: ...nt Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 591 18 90 01 DECAL AUGER HOUSING 3 590 81 22 01 DECAL DANGER DEFLECTOR 4 5...

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Page 44: ...11 14 17 CL Printed in the U S A www poulan com 1 800 487 5951 U S 1 800 805 5523 Canada 8 00 AM to 7 00 PM EST...

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