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CONGRATULATIONS

 on your purchase of a new snow 

thrower.  It has been designed, engineered and man u fac -

tured to give best possible dependability and per for mance.
Should you experience any problem you cannot easily 

remedy, please contact your nearest authorized service 

center.  We have competent, well-trained tech ni cians and 

the proper tools to service or repair this unit.
Please read and retain this manual.  The instructions will 

enable you to assemble and maintain your snow thrower 

prop er ly.  Always observe the “SAFETY RULES”.

SERIAL NUMBER: ___________________________

DATE OF PURCHASE:  _______________________

THE MODEL AND SERIAL NUMBERS WILL BE FOUND 

ON A DECAL ATTACHED TO THE REAR OF THE SNOW 

THROWER HOUSING.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND 

DATE OF PURCHASE AND KEEP IN A SAFE PLACE 

FOR FUTURE REFERENCE.     

CUSTOMER RESPONSIBILITIES

•  Read and observe the safety rules.
•  Follow a regular schedule in maintaining, caring for 

and using your snow thrower.

• 

Follow the instructions under “Maintenance” and “Stor-

 age” sec tions of this own er’s manual.

6.  When cleaning, repairing or inspecting the snow thrower, 

stop the engine and make certain the collector/impel-

ler and all moving parts have stopped. Disconnect 

the spark plug wire and keep the wire away from the 

plug to prevent someone from accidentally starting the 

engine.

7.  Do not run the engine indoors, except when starting 

the engine and for transporting the snow thrower in or 

out of the building. Open the outside doors; exhaust 

fumes are dangerous.

8.  Exercise extreme caution when operating on slopes.
9.  Never operate the snow thrower without proper guards, 

and other safety protective devices in place and working.

10. Never direct the discharge toward people or areas 

where property damage can occur.  Keep children and 

others away.

11. Do not overload the machine capacity by attempting 

to clear snow at too fast a rate.

12. Never operate the machine at high transport speeds 

on slippery surfaces. Look behind and use care when 

operating in reverse.

13.  Disengage power to the collector/impeller when snow 

thrower is transported or not in use.

14. Use only attachments and accessories approved by 

the manufacturer of the snow thrower (such as wheel 

weights, counterweights, or cabs).

15.  Never operate the snow thrower without good visibility 

or light. Always be sure of your footing, and keep a firm 

hold on the handles. Walk; never run.

16.  Never touch a hot engine or muffler.

Clearing a Clogged Discharge Chute

Hand contact with the rotating impeller inside the discharge 

chute is the most common cause of injury associated with 

snow throwers. Never use your hand to clean out the dis-

charge chute.  To clear the chute:
1.  SHUT THE ENGINE OFF!
2.  Wait 10 seconds to be sure the impeller blades have  

stopped rotating.

3.  Always use a clean-out tool, not your hands.

Maintenance and Storage

1.  Check shear bolts and other bolts at frequent intervals 

for proper tightness to be sure the equipment is in safe 

working condition.

2.  Never store the machine with fuel in the fuel tank 

inside a building where ignition sources are present 

such as hot water heaters, space heaters, or clothes 

dryers. Allow the engine to cool before storing in any 

enclosure.

3.  Always refer to operator’s manual for important details 

if the snow thrower is to be stored for an extended 

period.

4.  Maintain or replace safety and instruction labels, as  

necessary.

5.  Run the machine a few minutes after throwing snow 

to prevent freeze-up of the collector/impeller.

MAINTENANCE ..................................................... 13-14

SERVICE AND AD JUST MENTS ........................... 15-17

STORAGE ................................................................... 18

TROU BLE SHOOT ING ................................................ 19

REPAIR PARTS ..................................................... 20-37

WARRANTY ............................................ BACK COVER

SAFETY RULES ........................................................ 2-3

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ................................ 3

ASSEMBLY / PRE-OPERATION ............................... 4-6

OPERATION ............................................................ 7-12

MAINTENANCE SCHEDULE ..................................... 13

TABLE OF CONTENTS

PRODUCT SPECIFICATIONS

Gasoline Capacity

  3.0 Quarts (2,83 Liters)

and Type:

 

Unleaded Regular only

Oil Type

 

SAE 5W-30 or 10W-30

 

(API SG–SL):

 

Synthetic SAE 5W-30

Oil Capacity:

 

18 Ounces (0,5 Liters)

Spark Plug:

 Champion 

RJ19LM

Gap:

 

0.030" (0,762 mm)

Summary of Contents for 96192003300

Page 1: ...lways Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious inj...

Page 2: ...hrown from the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing grav...

Page 3: ...h transport speeds on slippery surfaces Look behind and use care when operating in reverse 13 Disengage power to the collector impeller when snow thrower is transported or not in use 14 Use only attac...

Page 4: ...n assembled at the factory with the exception of those parts left unassembled for ship ping purposes All parts such as nuts washers bolts etc necessary to complete the assembly have been placed in the...

Page 5: ...o speed control bracket and secure with retainer spring SPEED CONTROL ROD SPEED CONTROL BRACKET RETAINER SPRING SPEED CONTROL LEVER FIG 2 SPEED CONTROL ROD HANDLE KNOB LOWER HANDLE PLASTIC TIE UPPER H...

Page 6: ...UTE BRACKET FIG 7 ALIGN BEFORE TIGHTENING LOCKNUT AUGER CONTROL LEVER AUGER CONTROL ROD AUGER CONTROL BRACKET RETAINER SPRING FIG 6 INSTALL AUGER CONTROL ROD See Figs 5 and 6 1 Retrieve vinyl sleeve a...

Page 7: ...Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO...

Page 8: ...iary starter handle used for starting the engine Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine Choke control used for starting a cold engine ON O...

Page 9: ...ob counterclockwise Slowly turn knob clockwise to disengage TO CONTROL SNOW DISCHARGE See Figs 12 13 WARNING Snow throwers have ex posed rotating parts which can cause severe injury from contact or fr...

Page 10: ...auger control lever to stop throwing snow AUGER CONTROL LEVER CLEAN OUT TOOL FIG 14 MOUNTING CLIP DISCHARGE CHUTE TO MOVE FORWARD AND BACKWARD See Fig 15 SELF PROPELLING forward and reverse movement o...

Page 11: ...quiring replacement Replace a damaged or worn scraper bar BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL See Fig 17 The engine on your snow thrower has been shipped from the factory already filled...

Page 12: ...TE Over priming may cause flooding preventing the engine from starting If you do flood the engine wait a few minutes before attempting to start and DO NOT push the primer 5 Pull recoil starter handle...

Page 13: ...nctioningproperly LUBRICATION Keep your snow thrower well lubricated See LUBRICATION CHART MAINTENANCE LUBRICATION CHART SNOW THROWER Always observe the safety rules when performing any maintenance TI...

Page 14: ...MUFFLER Inspect and replace corroded muffler as it could create a fire hazard and or damage SPARK PLUG Replace spark plug at the beginning of each season or after every 100 hours of operation whicheve...

Page 15: ...titute Use only original equipment shear bolts as supplied with your snow thrower 4 Insert safety ignition key and reconnect spark plug wire to spark plug AUGER SHAFT 1 4 20 x 2 SHOULDER SHEAR BOLT 1...

Page 16: ...ice center department NOTE It is recommended that both the auger and traction drive belt be replaced at the same time The V belts on your snow thrower are of special construc tion and should be replac...

Page 17: ...ny necessary adjustments TO ADJUST CABLE TENSION See Fig 22 Adjust cable tension by turning the adjuster turn buckle located on the right hand cable Grasp the long section tightly and turn the short s...

Page 18: ...engine while in storage Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in the fuel tank or...

Page 19: ...les or 1 Choke is in FULL position 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Empty fuel tank carburetor refill with fresh clean gasoline 4 Wate...

Page 20: ...t parts Failure to do so could be hazardous damage your snow thrower and void your warranty REPAIR PARTS SNOW THROWER MODEL NO XT824ES 96192003300 AUGER HOUSING IMPELLER ASSEMBLY 9 01 07 004 D 2 EXPLO...

Page 21: ...OUT TOOL 8 405400 TOOL CLIP 9 73800400 NUT 1 4 20 10 74780426 SCREW 1 4 20 X 625 11 427942 NUT 5 16 18 12 163183 SCREW 5 16 18 X 625 13 19111507 WASHER 14 10040500 LOCKWASHER 5 16 15 74940516 SCREW 5...

Page 22: ...rer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 1 2 3 2 3 01 07 024 B 1 420478 A...

Page 23: ...anufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 3 4 4 3 01 11 001 A 1...

Page 24: ...ailure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1 2 2 3 4 5 6 7 01 09 010 A 1 428272 LEVER CABLE ROTATOR ASSEMBLY 2 17501010 SCREW 10 24 X...

Page 25: ...re to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1 2 3 4 5 6 6 7 8 9 11 11 11 10 01 09 013 A 1 404770X505 CHUTE WELDMENT 2 178633X505 DEFLECTOR...

Page 26: ...IPTION KEY PART NO NO DESCRIPTION 1 2 3 4 5 5 6 6 7 7 8 8 8 9 9 01 08 003 A 1 419800X479 PLOW HANDLE LH 2 419801X479 PLOW HANDLE RH 3 196944X007 PANEL BRACKET LH 4 196943X007 PANEL BRACKET RH 5 199513...

Page 27: ...be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 3 4 4 4 4 01 05 004 C 1 419797X479 LOWER TUBE 2 418313X479 PIVOT SUPPORT 3 42886...

Page 28: ...and void your warranty KEY PART NO NO DESCRIPTION 10 11 1 2 3 4 5 6 7 7 9 9 8 8 12 12 13 13 14 14 01 08 002 F 1 412683X479 CONTROL PANEL 2 424517X479 CONTROL LEVER LH 3 424516X479 CONTROL LEVER RH 4 4...

Page 29: ...your warranty REPAIR PARTS SNOW THROWER MODEL NO XT824ES 96192003300 HANDLES KEY PART NO NO DESCRIPTION 10 10 10 1 2 3 4 5 5 6 7 9 8 01 12 001 E 1 180480 IMPELLER ROD ASSEMBLY 2 405740 TRACTION ROD A...

Page 30: ...quipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 9 9 11 11 11 1 2 3 21 5 6 12 13 14 15 20 15 16 17 10 9 8 7 23 19 53 53...

Page 31: ...AINER 16 427542 CONTROL SHAFT 17 402568 CLUTCH ROD 18 169675 RETAINER 19 401732 SHIFTER YOKE 20 402310 PIVOT ROD 21 12000036 RETAINER 22 402878 RETURN SPRING 23 751153 NUT 5 16 18 24 408981 BEARING 25...

Page 32: ...E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1a 1b 1b 4 3 3 4 5 6 6 7 5 2 01 03 005 B KEY PART NO NO DESCRIPTION 1 188226 assy of 1a 1b AXL...

Page 33: ...parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 2 3 3 01 00 034 A B S EN...

Page 34: ...1 408007 IMPELLER BELT 2 419744 TRACTION BELT 3 423723X479 IDLER ARM BRACKET 4 180523 IDLER PULLEY 5 426589 NUT 5 16 18 6 74780524 SCREW 5 16 18 X 1 50 7 423990X479 IDLER BRACKET 8 428867 SCREW 5 16...

Page 35: ...All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and...

Page 36: ...d your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 01 14 007 A 1 193071 SAFETY IGNITION KEY 1 1 2 2 3 2 56 01 14 012 A 4 4 1 180445 SHIFTER ROD TOP 2 18...

Page 37: ...IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 181037 DECAL DANGER 3 181035 DECAL DAN...

Page 38: ...38 SERVICE NOTES...

Page 39: ...39 SERVICE NOTES...

Page 40: ...s Warranty does not apply to any product which has been sub jected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 5 Exclusions Excluded f...

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