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15

SERVICE AND ADJUSTMENTS

BELT COVER

SCREWS

FRAME

FIG. 19

TO REMOVE BELT COVER (See Fig. 19)

1.  Remove the two screws securing belt cover to frame.
2.  Remove belt cover.
• 

Replace belt cover by installing cover and screws and 

tighten securely.

WARNING: To avoid serious injury, before

performing any service or ad just ments:

1. Be sure the on/off switch is in the 

OFF position.

2. Remove safety ignition key.
3. Make sure the augers and all mov ing 

parts have completely stopped.

4. Disconnect spark plug wire from 

spark plug and place wire where it 

can not come in contact with plug.

SNOW THROWER

TO ADJUST SNOW THROWER HEIGHT

See “TO ADJUST SKID PLATES” and “SCRAPER BAR” 

in the Operation section of this manual.

SHEAR BOLTS (See Fig. 18)

AUGER SHEAR BOLTS
Both right and left-hand augers are secured to the auger 

shaft with a spacer, shear bolt and hex nut. Should a foreign 

object or ice become lodged in the augers, the shear bolts 

are designed to break, preventing damage to any other 

com po nents. If one or both augers do not turn when auger 

control lever is engaged, check to see if one or both of the 

bolts have sheared. To replace the shear bolts:
1.  Disengage all controls and move throttle control to 

STOP position. Wait for all moving parts to stop.

2.  Remove safety ignition key and disconnect spark plug 

wire from spark plug.  Place wire where it cannot come 

in contact with spark plug.

3.  Align hole in auger hub with hole in auger shaft and 

install a new 1/4-20 x 2" shear bolt.  Install 1/4-20 

lock nut and tighten securely.

CAUTION: Do not sub sti tute. Use only original 

equip ment shear bolts as sup plied with your 

snow thrower.

4.  Insert safety ignition key and reconnect spark plug wire 

to spark plug.

AUGER SHAFT

1/4-20 x 2

SHOULDER /

SHEAR BOLT

1/4-20 

LOCK NUT

IMPELLER 

SHAFT

1/4-20 x 1-5/8

CAPSCREW / 

SHEAR BOLT

1/4-20

LOCKNUT

IMPELLER HUB

AUGER 

HUB

AUGER HUB

FIG. 18

IMPELLER SHEAR BOLTS
The impeller is secured to the impeller shaft with two (2) 

capscrew/shear bolts and hex nuts. Should a foreign object 

or ice become lodged in the impeller, the capscrews are 

de signed to break, preventing damage to any other com-

 po nents. If impeller does not turn when auger control lever 

is engaged, check to see if the capscrews have sheared. 

To replace the capscrew/shear bolts:
1.  Disengage all controls and move throttle control to 

STOP position. Wait for all moving parts to stop.

2.  Remove safety ignition key and disconnect spark plug 

wire from spark plug.  Place wire where it cannot come 

in contact with spark plug.

3.  Align holes in impeller hub with holes in impeller shaft 

and install two (2) new 1/4-20 x 1-5/8" capscrew/shear 

bolts. Install 1/4-20 locknuts and tighten securely.

CAUTION: Do not substitute. Use only original 

equip ment capscrew/shear bolts as sup plied 

with your snow thrower.

4.  Insert safety ignition key and reconnect spark plug wire 

to spark plug.

CHUTE DEFLECTOR

The chute deflector, attached to the top of the discharge 

chute, is provided to direct discharging snow away from 

the operator. If the deflector becomes damaged, it should 

be re placed.

WARNING: To avoid serious injury, 

nev er operate your snow thrower with 

the deflector removed or damaged.

• 

To change direction and/or distance snow is dis charged, 

see “TO CONTROL SNOW DISCHARGE” in the Op-

 er a tion section of this manual.

Summary of Contents for 96192003300

Page 1: ...lways Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious inj...

Page 2: ...hrown from the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing grav...

Page 3: ...h transport speeds on slippery surfaces Look behind and use care when operating in reverse 13 Disengage power to the collector impeller when snow thrower is transported or not in use 14 Use only attac...

Page 4: ...n assembled at the factory with the exception of those parts left unassembled for ship ping purposes All parts such as nuts washers bolts etc necessary to complete the assembly have been placed in the...

Page 5: ...o speed control bracket and secure with retainer spring SPEED CONTROL ROD SPEED CONTROL BRACKET RETAINER SPRING SPEED CONTROL LEVER FIG 2 SPEED CONTROL ROD HANDLE KNOB LOWER HANDLE PLASTIC TIE UPPER H...

Page 6: ...UTE BRACKET FIG 7 ALIGN BEFORE TIGHTENING LOCKNUT AUGER CONTROL LEVER AUGER CONTROL ROD AUGER CONTROL BRACKET RETAINER SPRING FIG 6 INSTALL AUGER CONTROL ROD See Figs 5 and 6 1 Retrieve vinyl sleeve a...

Page 7: ...Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO...

Page 8: ...iary starter handle used for starting the engine Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine Choke control used for starting a cold engine ON O...

Page 9: ...ob counterclockwise Slowly turn knob clockwise to disengage TO CONTROL SNOW DISCHARGE See Figs 12 13 WARNING Snow throwers have ex posed rotating parts which can cause severe injury from contact or fr...

Page 10: ...auger control lever to stop throwing snow AUGER CONTROL LEVER CLEAN OUT TOOL FIG 14 MOUNTING CLIP DISCHARGE CHUTE TO MOVE FORWARD AND BACKWARD See Fig 15 SELF PROPELLING forward and reverse movement o...

Page 11: ...quiring replacement Replace a damaged or worn scraper bar BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL See Fig 17 The engine on your snow thrower has been shipped from the factory already filled...

Page 12: ...TE Over priming may cause flooding preventing the engine from starting If you do flood the engine wait a few minutes before attempting to start and DO NOT push the primer 5 Pull recoil starter handle...

Page 13: ...nctioningproperly LUBRICATION Keep your snow thrower well lubricated See LUBRICATION CHART MAINTENANCE LUBRICATION CHART SNOW THROWER Always observe the safety rules when performing any maintenance TI...

Page 14: ...MUFFLER Inspect and replace corroded muffler as it could create a fire hazard and or damage SPARK PLUG Replace spark plug at the beginning of each season or after every 100 hours of operation whicheve...

Page 15: ...titute Use only original equipment shear bolts as supplied with your snow thrower 4 Insert safety ignition key and reconnect spark plug wire to spark plug AUGER SHAFT 1 4 20 x 2 SHOULDER SHEAR BOLT 1...

Page 16: ...ice center department NOTE It is recommended that both the auger and traction drive belt be replaced at the same time The V belts on your snow thrower are of special construc tion and should be replac...

Page 17: ...ny necessary adjustments TO ADJUST CABLE TENSION See Fig 22 Adjust cable tension by turning the adjuster turn buckle located on the right hand cable Grasp the long section tightly and turn the short s...

Page 18: ...engine while in storage Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in the fuel tank or...

Page 19: ...les or 1 Choke is in FULL position 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Empty fuel tank carburetor refill with fresh clean gasoline 4 Wate...

Page 20: ...t parts Failure to do so could be hazardous damage your snow thrower and void your warranty REPAIR PARTS SNOW THROWER MODEL NO XT824ES 96192003300 AUGER HOUSING IMPELLER ASSEMBLY 9 01 07 004 D 2 EXPLO...

Page 21: ...OUT TOOL 8 405400 TOOL CLIP 9 73800400 NUT 1 4 20 10 74780426 SCREW 1 4 20 X 625 11 427942 NUT 5 16 18 12 163183 SCREW 5 16 18 X 625 13 19111507 WASHER 14 10040500 LOCKWASHER 5 16 15 74940516 SCREW 5...

Page 22: ...rer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 1 2 3 2 3 01 07 024 B 1 420478 A...

Page 23: ...anufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 3 4 4 3 01 11 001 A 1...

Page 24: ...ailure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1 2 2 3 4 5 6 7 01 09 010 A 1 428272 LEVER CABLE ROTATOR ASSEMBLY 2 17501010 SCREW 10 24 X...

Page 25: ...re to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1 2 3 4 5 6 6 7 8 9 11 11 11 10 01 09 013 A 1 404770X505 CHUTE WELDMENT 2 178633X505 DEFLECTOR...

Page 26: ...IPTION KEY PART NO NO DESCRIPTION 1 2 3 4 5 5 6 6 7 7 8 8 8 9 9 01 08 003 A 1 419800X479 PLOW HANDLE LH 2 419801X479 PLOW HANDLE RH 3 196944X007 PANEL BRACKET LH 4 196943X007 PANEL BRACKET RH 5 199513...

Page 27: ...be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 3 4 4 4 4 01 05 004 C 1 419797X479 LOWER TUBE 2 418313X479 PIVOT SUPPORT 3 42886...

Page 28: ...and void your warranty KEY PART NO NO DESCRIPTION 10 11 1 2 3 4 5 6 7 7 9 9 8 8 12 12 13 13 14 14 01 08 002 F 1 412683X479 CONTROL PANEL 2 424517X479 CONTROL LEVER LH 3 424516X479 CONTROL LEVER RH 4 4...

Page 29: ...your warranty REPAIR PARTS SNOW THROWER MODEL NO XT824ES 96192003300 HANDLES KEY PART NO NO DESCRIPTION 10 10 10 1 2 3 4 5 5 6 7 9 8 01 12 001 E 1 180480 IMPELLER ROD ASSEMBLY 2 405740 TRACTION ROD A...

Page 30: ...quipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 9 9 11 11 11 1 2 3 21 5 6 12 13 14 15 20 15 16 17 10 9 8 7 23 19 53 53...

Page 31: ...AINER 16 427542 CONTROL SHAFT 17 402568 CLUTCH ROD 18 169675 RETAINER 19 401732 SHIFTER YOKE 20 402310 PIVOT ROD 21 12000036 RETAINER 22 402878 RETURN SPRING 23 751153 NUT 5 16 18 24 408981 BEARING 25...

Page 32: ...E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1a 1b 1b 4 3 3 4 5 6 6 7 5 2 01 03 005 B KEY PART NO NO DESCRIPTION 1 188226 assy of 1a 1b AXL...

Page 33: ...parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 2 3 3 01 00 034 A B S EN...

Page 34: ...1 408007 IMPELLER BELT 2 419744 TRACTION BELT 3 423723X479 IDLER ARM BRACKET 4 180523 IDLER PULLEY 5 426589 NUT 5 16 18 6 74780524 SCREW 5 16 18 X 1 50 7 423990X479 IDLER BRACKET 8 428867 SCREW 5 16...

Page 35: ...All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and...

Page 36: ...d your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 01 14 007 A 1 193071 SAFETY IGNITION KEY 1 1 2 2 3 2 56 01 14 012 A 4 4 1 180445 SHIFTER ROD TOP 2 18...

Page 37: ...IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 181037 DECAL DANGER 3 181035 DECAL DAN...

Page 38: ...38 SERVICE NOTES...

Page 39: ...39 SERVICE NOTES...

Page 40: ...s Warranty does not apply to any product which has been sub jected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 5 Exclusions Excluded f...

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