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15

MAINTENANCE

FIG. 13

0

2

544

MANDREL
ASSEMBLY

BLADE

BLADE BOLT 
(SPECIAL)

CENTER 
HOLE

STAR

BATTERY

Your tractor has a battery charging system which is suf fi cient 
for normal use.  However, periodic charging of the battery 
with an automotive charger will extend its life.
• 

Keep battery and terminals clean.

• 

Keep battery bolts tight.

• 

Keep small vent holes open.

• 

Recharge at  6-10 amperes for 1 hour.

NOTE: The original equipment battery on your tractor is 
maintenance free. Do not attempt to open or remove caps 
or covers. Adding or checking level of electrolyte is not 
necessary.

TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause 
the battery to “leak” power.
• 

Remove terminal guard.

• 

Disconnect BLACK battery cable first  then RED  bat-
 tery cable and remove battery from tractor.

TRACTOR

Always observe safety rules when per form ing any main-
 te nance.

BRAKE OPERATION

If tractor requires more than five (5) feet to stop at highest 
speed in high est gear on a level, dry concrete or paved 
surface, then brake must be serviced. (See “TO CHECK 
BRAKE” in the Ser vice and Ad just ments section of this 
manual).

TIRES

• 

Maintain proper air pressure in all tires (See PSI on 
tires).

• 

Keep tires free of gasoline, oil, or insect control chemi-
 cals which can harm rubber.

• 

Avoid stumps, stones, deep ruts, sharp objects and 
other hazards that may cause tire damage.

NOTE: To seal tire punctures and pre vent flat tires due to 
slow leaks, tire sealant may be purchased from your local 
parts dealer. Tire sealant also pre vents tire dry rot and 
corrosion.

OPERATOR PRESENCE SYS TEM AND REVERSE OP-
ERATION SYSTEM (ROS)

Be sure operator presence and reverse operation sys tems 
are work ing properly.  If your tractor does not function as 
described, repair the problem immediately.
• 

The engine should not start unless the brake pedal is 
fully de pressed, and the attachment clutch con trol is 
in the dis en gaged position.

CHECK OPERATOR PRESENCE SYSTEM
• 

When the engine is running, any attempt by the op er a tor 
to leave the seat without first setting the parking brake 
should shut off the engine.

• 

When the engine is running and the at tach ment clutch 
is engaged, any attempt by the operator to leave the 
seat should shut off the engine.

• 

The attachment clutch should never operate unless 
the operator is in the seat.

CHECK REVERSE OPERATION (ROS) SYSTEM
• 

When the engine is running with the ignition switch in 
the engine "ON" position and the at tach ment clutch 
engaged, any attempt by the operator to shift into 
reverse should shut off the engine.

• 

When the engine is running with the ignition switch in 
the ROS "ON" position and the at tach ment clutch en-
gaged, any attempt by the operator to shift into reverse 
should NOT shut off the engine.

BLADE CARE

For best results mower blades must be sharp.  Re place 
worn, bent or damaged blades.

CAUTION:  

Use only a replacement blade 

approved by the manufacturer of your 
tractor. Using a blade not approved 
by the manufacturer of your tractor is 
hazardous, could damage your tractor 
and void your warranty.

0

2

8

2

8

ROS "ON" Position

Engine "ON" Position
(Normal Operating)

BLADE REMOVAL (See Fig. 13)

• 

Raise mower to highest position to allow access to 
blades.

NOTE: Protect your hands with gloves and/or wrap blade 
with heavy cloth.
• 

Remove blade bolt by turning coun ter clock wise.

• 

Install new blade with stamped "GRASS SIDE" facing 
the ground.

IMPORTANT: To ensure proper as sem bly, center hole in 
blade must align with star on mandrel assembly.
• 

Install and tighten blade bolt securely (45-55 Ft. Lbs. 
torque).

IMPORTANT:   Special blade bolt is heat treated.

Summary of Contents for 96042004100

Page 1: ...EYE PROTECTION DURING OPERATION Visit our website www poulan pro com WARNING Read this Manual and follow all Warnings and SafetyInstructions Failuretodosocanresult in serious injury IMPORTANT MANUAL...

Page 2: ...ng brake stop engine and remove keys before dismounting Disengage blades when not mowing Shut off engine and wait for all parts to come to a complete stop before cleaning the machine removing the gras...

Page 3: ...ch towed equipment except at the hitch point Follow the manufacturer s recommendation for weight limits for towed equipment and towing on slopes Never allow children or others in or on towed equip men...

Page 4: ...the proper tools to service or repair this tractor Please read and retain this manual The instructions will enable you to assemble and maintain your tractor properly Always observe the SAFETY RULES C...

Page 5: ...on A 02173 LABEL CHECK BATTERY See Fig 1 Lift hood to raised position If this battery is put into service after month and year indicated on label label located between terminals charge battery for min...

Page 6: ...e freewheel control is in transmission engaged position see TO TRANS PORT in the Operation section of this manual WHILE LEARNING HOW TO USE YOUR TRACTOR PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT...

Page 7: ...ntify safety inform ation about hazards which can result in death serious injury and or property damage DANGER indicates a hazard which if not avoided will result in death or serious injury WARNING in...

Page 8: ...e position D THROTTLE CONTROL Used to control engine speed E ATTACHMENT CLUTCH LEVER Used to engage the mower blades or other attachments mounted to your tractor F IGNITION SWITCH Used for starting an...

Page 9: ...F STOPPING See Fig 5 MOWER BLADES To stop mower blades move attachment clutch lever to DISENGAGED position GROUND DRIVE To stop ground drive depress brake pedal into full BRAKE position IMPORTANT FOR...

Page 10: ...ngine from hesitating or cutting off when operating your equipment on rough rolling terrain or hills Select desired height of cut with attachment lift lever Start mower blades by engaging attachment c...

Page 11: ...ld change oil for easier starting See OIL VISCOSITY CHART in the Maintenance section of this manual To change engine oil see the Maintenance section in this manual REVERSE OPERATION SYSTEM ROS Your tr...

Page 12: ...gine Besurefreewheelcontrolisinthetransmissionengaged position Sit on seat in operating position depress brake pedal and set parking brake Move attachment clutch to DISENGAGED position Move throttle c...

Page 13: ...by se lecting a low enough gear to give the mower cutting performance as well as the quality of cut desired When operating attachments select a ground speed that will suit the terrain and give best pe...

Page 14: ...or does not cover items that have beensubjectedtooperatorabuseornegligence Toreceive full value from the warranty operator must maintain tractor as instructed in this manual Some adjustments will need...

Page 15: ...ing properly If your tractor does not function as described repair the problem immediately The engine should not start unless the brake pedal is fully depressed and the attachment clutch control is in...

Page 16: ...ating temperature NOTE Although multi viscosity oils 5W30 10W30 etc improvestartingincoldweather theywillresultinincreased oilconsumptionwhenusedabove32 F Checkyourengine oil level more frequently to...

Page 17: ...fuel line with arrow pointing towards carburetor Be sure there are no fuel line leaks and clamps are properly positioned Immediately wipe up any spilled gasoline CLAMP FUEL FILTER CLAMP FIG 16 CLEANI...

Page 18: ...ard before sliding mower under tractor Slide mower under tractor until it is centered under tractor ATTACH MOWER SIDE SUSPENSION ARMS A TO CHASSIS Position hole in arm over pin B on outside of tractor...

Page 19: ...erspring K Install belt on engine pulley M in belt keepers G IMPORTANT CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES Raise attachment lift lever to highest position If necessary adjust gau...

Page 20: ...o raise LH side of mower NOTE Each full turn of adjustment nut will change mower height about 3 16 Test your adjustment by mowing some uncut grass and visually checking the appearance Readjust if nece...

Page 21: ...uides and keepers Install mower See TO INSTALL MOWER in this sec tion of manual FIG 27 TO CHECK BRAKE If tractor requires more than five 5 feet to stop at highest speed in highest gear on a level dry...

Page 22: ...r end of the BLACK cable D to good chassis ground away from fuel tank and battery TO REMOVE CABLES REVERSE ORDER BLACK cable first from chassis and then from the fully charged battery RED cable last f...

Page 23: ...the factory and ad justment should not be necessary If adjustment is neces sary see engne manual TO ADJUST CARBURETOR Your carburetor is not adjustable If your engine does not operate properly due to...

Page 24: ...UELSYSTEMPARTSSUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOLORMETHANOL CANATTRACTMOISTUREWHICH LEA...

Page 25: ...Check all wiring 7 Faulty ignition switch 7 Check replace ignition switch 8 Faulty solenoid or starter 8 Check replace solenoid or starter 9 Faulty operator presence switch es 9 Contact an authorized...

Page 26: ...air pressure 5 Check tires for proper air pressure 6 Worn bent or loose blade 6 Replace blade Tighten blade bolt 7 Buildup of grass leaves and trash under mower 7 Clean underside of mower housing 8 Mo...

Page 27: ...for rental or commercial purposes is limited to 90 days from the date of original purchase 5 This Warranty applies only to products which have been properly assembled adjusted operated and maintained...

Page 28: ...28 SERVICE NOTES...

Page 29: ...never across the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page a...

Page 30: ...I D Number b Description of part For Techical Assistance call 1 800 829 5886 For a Parts Manual go to our website www poulan pro com support asp NOTE HOP provides parts and service through its authori...

Page 31: ...tance technique appelez 1 800 829 5886 Pour un manuel de pi ces allez notre site web www poulan pro com support asp N B HOP assure la distribution des pi ces de rechange et l entretien de ses pro du i...

Page 32: ...N DES PENTES AFIN D AM LIORER LA S CURIT D UTILISATION TONDEZ LES PENTES EN MONTANT OU EN DESCENDANT MAIS JAMAIS EN TRAVERS 15 DEGR S MAX P L I E Z S U I V A N T L E S P O I N T I L L S C E C I E S T...

Page 33: ...28 REMARQUES D ENTRETIEN...

Page 34: ...re vingt dix 90 jours compter de la date d achat initiale 5 Cette garantie ne s applique qu aux produits correctement mont s r gl s utilis s et entretenus conform ment aux instructions donn es dans la...

Page 35: ...lacez la lame ou affilez la Serrez le boulon de lame 7 II y a une accumulation d herbe de feuilles et 7 Nettoyez dessous du bo tier de tondeuse de d bris sous la tondeuse 8 La courroie d entra nement...

Page 36: ...d allumage 8 Le sol no de ou le d marreur est d fectueux 8 V rifiez remplacez le sol no de ou le d marreur 9 L interrupteur qui d tecte la pr sence du conduc 9 Contactez un centre d entretien autoris...

Page 37: ...ESSENCE OU LE R SERVOIR D ESSENCE PENDANT L ENTREPOSAGE L EXP RIENCE D MONTRE QUE LES CARBURANTS QUI SONT M LANG S AVEC DE L ALCOOL THANOL OU M THANOL ET PARFOIS APPEL S GASOHOL PEUVENT ATTIRER L HUM...

Page 38: ...glage ne devrait pas tre n cessaire Si un r glage est n ces sai re voir le manuel du moteur POUR R GLER LE CARBURATEUR Votre carburateur n est pas r glable Si votre moteur ne fonc tion ne pas correcte...

Page 39: ...hez premi rement le c ble NOIR du ch ssis et ensuite de la batterie charg e compl tement D branchez ensuite le c ble ROUGE des deux batteries FIG 29 BATTERIE EN TI RE MENT CHARG E BATTERIE FAIBLE OU D...

Page 40: ...ateur D D roulez la courroie de la poulie motrice vers le bas E Faites glisser la courroie vers l arri re du tracteur l ext rieur de la plaque de direction F et retirez la du tracteur INSTALLATION DE...

Page 41: ...Desserrez le contre crou A d abord A POUR AJUSTER LE NIVEAU LA TONDEUSE Assurez vous que les pneus soient gonfl s jusqu la pression en PSI indiqu e sur ceux ci S ils sont trop ou pas assez gonfl s ce...

Page 42: ...teur M et les guides de courroie G IMPORTANT Assurez vous que la courroie est bien en place dans les sillons des poulies de la tondeuse Soulevez le levier de levage sa position la plus haute Si n cess...

Page 43: ...pointent vers l avant avant de glisser la tondeuse sous le tracteur Glisser la tondeuse sous le tracteur jusqu ce qu elle soit au centre de celui ci FIXEZ LES BRAS DE SUSPENSION LAT RAUX DE LA TONDEU...

Page 44: ...oins chaque saison Si le filtre d essence est bouch et obstrue l coulement d es sen ce au carburateur il faut le remplacer Quand le moteur est froid enlevez le filtre et bouchez les tron ons de condui...

Page 45: ...e multiviscosit 5W30 10W30 etc am liorent le d marrage par temps froid ces huiles de multiviscosit augmentent la consommation d huile quand elles sont utilis es plus de 0 C 32 F V rifiez le niveau d h...

Page 46: ...ession d air ad quate l int rieur des pneus voir la valeur en PSI indiqu e sur ceux ci Assurez vous que vos pneus ne soient pas en contact avec de l essence de l huile ou des produits chimiques in sec...

Page 47: ...ettoyez la batterie et les bornes V rifiez le refroidissement de transmission V rifiez le niveau d huile du moteur Remplacez l huile du moteur avec un filtre Nettoyez le filtre air Nettoyez le tamis a...

Page 48: ...tion de votre tracteur IMPORTANT SI VOTRE TRANSMISSION DOIT TRE RETIR E POUR L ENTRETIEN OU LE REMPLACEMENT ELLE DEVRAIT TRE PURG E APR S LA R INSTALLATION ET AVANT D UTILISER LE TRACTEUR Placez le t...

Page 49: ...eur Assurez vous que la commande roue libre soit dans la position d engrenage engag e Asseyez vous sur le si ge enfoncez la p dale frein et emga gez le frein de sta tion ne ment D placez l embrayage d...

Page 50: ...re avec l embrayage de l accessoire engag il provoquera l arr t du moteur moins que la clef d allumage soit plac e dans la position ROS ON AVERTISSEMENT Il est fortement d conseill de faire reculer av...

Page 51: ...s par les p dales de marche avant et de marche arri re D marrez le tracteur et lib rez le frein main Appuyez doucement sur la p dale de marche avant K ou sur la p dale de marche arri re L pour commenc...

Page 52: ...eur sans risque B C POUR ARR TER Voir la Fig 5 LAMES DE TONDEUSE Pour arr ter les lames de tondeuse bougez levier d em brayage d accessoire la position D sengag e ENTRA NEMENT Pour arr ter l entra nem...

Page 53: ...e en position de frein BRAKE D COMMANDE DES GAZ permet de commander la vitesse de moteur E LEVIER DE LEVAGE D ACCESSOIRE est uti li s pour en gager les lames de tondeuse ou les autres ac ces soi res m...

Page 54: ...qui peuvent avoir pour r sultats la mort de s rieuses blessures et ou endommager votre propri t DANGER indique un risque qui s il n est pas vit aura comme cons quence la mort ou des blessures s rieuse...

Page 55: ...que les fils soient cor rec te ment serr s Avant de conduire le tracteur assurez vous que la com man de de la roue libre soit la position de transmission engag e R f rez vous aux sections de POUR TRAN...

Page 56: ...E V R I F I E R L A B A T T E R I E Voir la Fig 1 Levez le capot Si cette batterie est mise en service apr s le mois ou l ann e indiqu e sur l tiquette tiquette localis e entre les bor nes chargez la...

Page 57: ...tez le centre d entretien autoris le plus proche Vous y trouverez des techniciens qualifi s quip s des outils ap pro pri s pour faire l entretien et la r paration de ce tracteur Veuillez lire et cons...

Page 58: ...ou de l ouverture du r cipient jusqu la fin de l op ration de remplissage N utilisez pas de dispositif de verrouillage de la buse ouverte Si du carburant tombe sur vos v tements changez les imm diatem...

Page 59: ...ant de nettoyer la machine ou d enlever le ramasse herbe ou de lib rer la protection de l vacuation Ne faites marcher la machine que le jour ou la lumi re artificielle Ne faites pas marcher la machine...

Page 60: ...notre site web www poulan pro com IMPRIM AUX U AVERTISSEMENT Lisez soigneusement le man uel suivez tous les aver tis se ments et les in struc tions de s curit Les bles sures s rieuses peuvent en r sul...

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