background image

17

IN-LINE FUEL FILTER  (See Fig. 21)

The fuel filter should be replaced once each season.  If fuel 

filter becomes clogged, ob struct ing fuel flow to car bu re tor, 

re place ment is re quired.
• 

With engine cool, remove filter and plug fuel line sec tions.

•  Place new fuel filter in position in fuel line with arrow 

pointing towards carburetor.

•  Be sure there are no fuel line leaks and clamps are 

properly positioned.

•  Immediately wipe up any spilled gasoline.

Fig. 21

MUFFLER   

Inspect and replace corroded muffler and spark arrester (if 

equipped) as it could create a fire hazard and/or damage.

SPARK PLUGS 

Replace spark plugs at the beginning of each mowing sea-

son or after every 100 hours of use, whichever comes first.  

Spark plug type and gap setting is shown in "PROD UCT 

SPECIFICATIONS" section of this manual. 

ENGINE COOLING SYSTEM (See Fig. 20)

Debris may clog the engine's air cooling system. Remove 

blower housing and clean the area shown to prevent over-

heating and engine damage.

CLEAN OUT CHAFF AND DEBRIS

02744

AIR SCREEN

Fig. 20

MAINTENANCE

Fig. 22

• 

Keep finished surfaces and wheels free of all gasoline, 

oil, etc.

•  Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose or pressure 

washer to clean your tractor unless the engine and trans-

mission are covered to keep water out. Water in engine or 

transmission will shorten the useful life of your tractor.  Use 

compressed air or a leaf blower to remove grass, leaves 

and trash from tractor and mower.

CLEANING

•  Clean engine, battery, seat, finish, etc. of all foreign 

matter.

•  Clean debris from steering plate.  Debris can restrict 

clutch/brake pedal shaft movement, causing belt slip 

and loss of drive.

CAUTION:  

Avoid all pinch points and 

movable parts (See Fig. 22)

CLUTCH/BRAKE PEDAL

STEERING 

PLATE

STEERING SYSTEM, 

DASH, FENDER AND 

MOWER NOT SHOWN

CLEAN TOP SIDE

CAUTION:

PINCH 

POINTS

00667

FUEL FILTER

CLAMP

CLAMP

Summary of Contents for 435712

Page 1: ... PROTECTION DURING OPERATION Visit our website www poulan pro com WARNING Read this Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious injury IMPORTANT MANUAL Do Not Throw Away 435712 03 22 10 CL Printed in the U S A 03076 ...

Page 2: ...op engine and remove keys before dismounting Disengage blades when not mowing Shut off engine and wait for all parts to come to a complete stop before cleaning the machine removing the grass catcher or unclogging the discharge chute Operate machine only in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs Watch for traffic when operating nea...

Page 3: ...ch towed equipment except at the hitch point Follow the manufacturer s recommendation for weight limits for towed equipment and towing on slopes Never allow children or others in or on towed equipment On slopes the weight of the towed equipment may cause loss of traction and loss of control Travel slowly and allow extra distance to stop V SERVICE SAFE HANDLING OF GASOLINE To avoid personal injury ...

Page 4: ...nder Maintenance and Stor age sections of this manual WARNING This tractor is equipped with an internal com bustion engine and should not be used on or near any unimprovedforest covered brush coveredorgrass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective ...

Page 5: ...eel Steering Wheel 1 Washer Seat 1 Seat Steering Boot Steering Extension Shaft Steering Wheel Adapter Key s Slope Sheet 1 Hex Bolt 1 Hex Bolt 1 Lock Washer 1 Large Flat Washer Steering Wheel Insert UNASSEMBLED PARTS ...

Page 6: ... RE PLACINGBATTERY inthe ServiceandAdjustments section in this manual Fig 1 LABEL INSTALL STEERING WHEEL Position front wheels of the tractor so they are pointing straight forward Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension Position steering wheel so cross bars are horizontal left to right and slide inside boot and onto adapter Assemble large f...

Page 7: ...e figures that are shown for replacing motion and mowerbladedrivebeltsintheServiceandAdjustmentssec tion of this manual Verify that the belts are routed correctly CHECK BRAKE SYSTEM Afteryoulearnhowtooperateyourtractor checktoseethat the brake is operating properly See TO CHECK BRAKE in the Service and Adjustments section of this manual CHECKLIST BEFORE YOU OPERATE YOUR NEW TRACTOR WE WISH TO ASSU...

Page 8: ... death The safety alert symbol is used to identify safety inform ation about hazards which can result in death serious injury and or property damage DANGER indicates a hazard which if not avoided will result in death or serious injury WARNING indicates a hazard which if not avoided could result in death or serious injury CAUTION indicates a hazard which if not avoided might result in minor or mode...

Page 9: ...nform to the applicable safety standards of the American National Standards Institute Fig 5 LIGHT SWITCH Turns the headlights on and off PARKING BRAKE Locks clutch brake pedal into the brake position REVERSE OPERATION SYSTEM ROS ON POSI TION Allows operation of mower deck or other powered attachment while in reverse THROTTLE CHOKE CONTROL Used for starting and controlling engine speed FREEWHEEL CO...

Page 10: ...ion beforestoppingmaycauseengine to backfire Turn ignition key to STOP position and remove key Always remove key when leaving tractor to prevent unauthorized use Fig 7 TO MOVE FORWARD AND BACKWARD See Fig 9 The direction and speed of movement is controlled by the motion control lever J Starttractorwithmotioncontrolleverinneutralposition Release parking brake Slowly move motion control lever to des...

Page 11: ... WHEELS See Fig 11 Gauge wheels are properly adjusted when they are slightly offthegroundwhenmowerisatthedesiredcuttingheightin operatingposition Gaugewheelsthenkeepthedeckinprop erpositiontohelppreventscalpinginmostterrainconditions NOTE Adjustgaugewheelswithtractoronaflatlevelsurface Adjust mower to desired cutting height See TO AD JUST MOWER CUTTING HEIGHT in the Operation section of this manua...

Page 12: ...UTRALPOSITIONWHENTHECLUTCH BRAKE PEDAL IS DEPRESSED To restart movement slowly release parking brake and clutch brake pedal Slowly move motion control lever to slowest setting Make all turns slowly TO START ENGINE See Fig 5 When starting the engine for the first time or if the engine has run out of fuel it will take extra cranking time to move fuel from the tank to the engine Besurefreewheelcontro...

Page 13: ...n Allow one minute for transmission to warm up This can be done during the engine warm up period Theattachmentscanalsobeusedduringtheenginewarm up period after the transmission has been warmed up NOTE If at a high altitude above 3000 feet or in cold temperatures below32 F 10 C thecarburetorfuelmixture may need to be adjusted for best engine performance See TO ADJUST CARBURETOR in the Service and A...

Page 14: ...Replace Mower Blades Che Clean Debris Off Steering Plate ck Transaxle Cooling Che Check Operator Presence ROS Systems ck V Belts Check Mower Levelness LUBRICATION CHART GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have beensubjectedtooperatorabuseornegligence Toreceive full value from the warranty operator must maintain tractor as instructed in this manual Some ad...

Page 15: ...rator presence and reverse operation systems are working properly If your tractor does not function as described repair the problem immediately The engine should not start unless the brake pedal is fully depressed and the attachment clutch control is in the disengaged position CHECK OPERATOR PRESENCE SYSTEM Whentheengineisrunning anyattemptbytheoperator to leave the seat without first setting the ...

Page 16: ...nance is not required for the life of the transaxle Should the transaxle ever leak or require servicing contact your nearest authorized service center department CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers MAINTENANCE TO CHANGE ENGINE OIL See Fig 18 1...

Page 17: ...og the engine s air cooling system Remove blower housing and clean the area shown to prevent over heating and engine damage CLEAN OUT CHAFF AND DEBRIS 02744 AIR SCREEN Fig 20 MAINTENANCE Fig 22 Keep finished surfaces and wheels free of all gasoline oil etc Protect painted surfaces with automotive type wax We do not recommend using a garden hose or pressure washer to clean your tractor unless the e...

Page 18: ...f mower and disconnect mower suspension arm A from chassis pin B and rear lift link C from rear mower bracket D remove retainer springs and washers CAUTION AFTER REAR LIFT LINKS ARE DISCONNECTED THE ATTACH MENT LIFT LEVER WILL BE SPRING LOADED HAVE A TIGHT GRIP ON LIFT LEVER WHEN CHANGING POSITION OF THE LEVER Slide mower out from under right side of tractor IMPORTANT IF AN ATTACHMENT OTHER THAN T...

Page 19: ... Repeat on opposite side of tractor ATTACH REAR LIFT LINKS C Lift rear corner of mower and position slot in link assembly over pin D on rear mower bracket and secure with washer and retainer spring Insert end of link E into hole in front mower bracket and secure with washer and retainer spring J Hook end of clutch cable spring Q into hole in idler arm R Push clutch cable housing guide P into brack...

Page 20: ... nut will change mower height about 3 16 Test your adjustment by mowing some uncut grass and visually checking the appearance Readjust if necessary until you are satisfied with the results PRECISION SIDE TO SIDE ADJUSTMENT See Fig 30 With all tires properly inflated park tractor on level ground or driveway CAUTION Blades are sharp Protect your hands with gloves and or wrap blade with heavy cloth R...

Page 21: ...guides Install mower See To Install Mower in this section of manual Fig 33 TO REPLACE MOTION DRIVE BELT See Fig 34 Park the tractor on level surface Engage parking brake For assistance there is a belt installation guide decal on bottom side of left footrest BELT REMOVAL Remove mower See TO REMOVE MOWER section in this manual NOTE Observe entire motion drive belt and position of all belt guides and...

Page 22: ... end of the BLACK cable D to good chassis ground away from fuel tank and battery TO REMOVE CABLES REVERSE ORDER BLACK cable first from chassis and then from the fully charged battery RED cable last from both batteries Fig 35 02239 ADJUSTMENT BOLT NEUTRAL LOCK GATE MOTION CONTROL LEVER TRANSAXLE MOTION CONTROL LEVER NEUTRAL ADJUSTMENT See Fig 35 The motion control lever has been preset at the facto...

Page 23: ...arting Check wiring TO REPLACE FUSE Replace with 20 amp automotive type plug in fuse The fuse holder is located behind the dash 03075 HOOD HEADLIGHT WIRE CONNECTOR Fig 39 TO REMOVE HOOD AND GRILL ASSEMBLY See Fig 39 Raise hood Unsnap headlight wire connector Stand in front of tractor Grasp hood at sides tilt toward engine and lift off of tractor To replace reverse above procedure ENGINE TO ADJUST ...

Page 24: ...EMPARTSSUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOLORMETHANOL CANATTRACTMOISTUREWHICH LEADSTOSEPARATIONANDFORMATIONOFACIDSDURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE Empty the fuel tank by starting the engine and let it run until the fuel lines and carburet...

Page 25: ... 6 Check all wiring 7 Faulty ignition switch 7 Check replace ignition switch 8 Faulty solenoid or starter 8 Check replace solenoid or starter 9 Faulty operator presence switch es 9 Contact an authorized service center department Engine clicks but will not start 1 Weak or dead battery 1 Recharge or replace battery 2 Corroded battery terminals 2 Clean battery terminals 3 Loose or damaged wiring 3 Ch...

Page 26: ...s improperly installed 9 Reinstall blades sharp edge down 10 Improper blades used 10 Replace with blades listed in parts manual 11 Cloggedmowerdeckventholesfrombuildup of grass leaves trash around mandrels 11 Clean around mandrels to open vent holes Headlight s not working if so equipped 1 Switch is OFF 1 Turn switch ON 2 Bulb s or lamp s burned out 2 Replace bulb s or lamp s 3 Faulty light switch...

Page 27: ... never across the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page along dotted line indicated above 2 Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure 3 Sight across the fold in the direction of hill slope ...

Page 28: ...ts used for rental or commercial purposes is limited to 90 days from the date of original purchase 5 This Warranty applies only to products which have been properly assembled adjusted operated and maintained in ac cordance with the instructions furnished This Warranty does not apply to any product which has been subjected to altera tion misuse abuse improper assembly or installation delivery damag...

Reviews: