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7

ASSEMBLY

3. TURN STEERING WHEEL LEFT AND POSITION 

MOWER (See Fig. 6)

•  Turn steering wheel to the left as far as it will go and 

position mower on right side of tractor with deflector 

shield (Q) to the right.

TRANSAXLE

02965

FRONT

BACK

 ENGINE

Q. DEFLECTOR 

SHIELD 

Q

Fig. 6

90° END 

INTEGRATED WASHER END

ANTI-SWAY BAR (S)

TOWARDS TOWARDS 

TRANSAXLE MOWER 

DECK

•  From right side of mower, first insert 90° end of anti-sway 

bar (S) into hole in transaxle bracket (T), located near 

left rear tire in front of transaxle.

NOTE

: Flashlight may be helpful.

5.  INSTALL ANTI-SWAY BAR (S) (IF EQUIPPED) 

(See Fig. 9 - 11)

Fig. 9

02965

A. MOWER SIDE 

SUSPENSION 

ARMS

Q. DEFLECTOR 

SHIELD 

Q

A

Fig. 8

4.  SLIDE MOWER UNDER TRACTOR (See Fig. 8)

•  Bring belt forward and check belt for proper routing in 

all mower pulley grooves.

NOTE

: Be sure mower side suspension arms (A) are point-

ing forward before sliding mower under tractor.
•  Slide mower under tractor until it is centered under 

tractor.

LIFT 

LEVER

Fig. 4

H. FRONT MOWER 

BRACKET

W. FRONT GAUGE 

WHEEL

X. SHOULDER 

BOLT

Y. 1-1/4 O.D. 

WASHER

Z. 3/8-16 LOCKNUT

Fig. 5

Y

Z

W

H

X

Fig. 7

A.  MOWER SIDE SUSPENSION 

ARMS

B. RETAINER SPRING
C.  REAR LIFT LINK(S)
D.  RIGHT SIDE REAR MOWER 

BRACKET

E.  FRONT LIFT LINK ASSEMBLY
F.  FRONT SUSPENSION BRACKET
H.  FRONT MOWER BRACKET
I.  LEFT SIDE REAR MOWER 

BRACKET

K.  BELT TENSION ROD
L. LOCKING BRACKET
M.  ENGINE CLUTCH PULLEY
Q. DEFLECTOR SHIELD
S. ANTI-SWAY BAR
W.  FRONT GAUGE WHEEL

E

A

M

F

B

K

C

C

S

W

H

Q

I

D

L

2.  ASSEMBLE FRONT GAUGE WHEEL (W) TO FRONT 

OF MOWER (See Fig. 5)

Summary of Contents for 433432

Page 1: ...PROTECTION DURING OPERATION Visit our website www poulan pro com WARNING Read this Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious injury IMPORTANT MANUAL Do Not Throw Away 433432 12 30 09 BAD Printed in the U S A 03032 ...

Page 2: ...op engine and remove keys before dismounting Disengage blades when not mowing Shut off engine and wait for all parts to come to a complete stop before cleaning the machine removing the grass catcher or unclogging the discharge chute Operate machine only in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs Watch for traffic when operating nea...

Page 3: ...ch towed equipment except at the hitch point Follow the manufacturer s recommendation for weight limits for towed equipment and towing on slopes Never allow children or others in or on towed equipment On slopes the weight of the towed equipment may cause loss of traction and loss of control Travel slowly and allow extra distance to stop V SERVICE SAFE HANDLING OF GASOLINE To avoid personal injury ...

Page 4: ...nd the proper tools to service or repair this tractor Please read and retain this manual The instructions will enable you to assemble and maintain your tractor properly Always observe the SAFETY RULES CUSTOMER RESPONSIBILITIES Read and observe the safety rules Follow a regular schedule in maintaining caring for and using your tractor Follow the instructions under Maintenance and Stor age sections ...

Page 5: ... Wheel 5 Large Retainer Springs 7 16 2 Smaller Retainer Springs 5 16 1 Locknut 3 8 16 1 Oil Drain Tube For Future Use 1 Shoulder Bolt Mower Front Wheel 1 Anti Sway Bar 1 3 4 O D Washers 1 1 1 4 O D Washer 5 1 3 16 O D Washers 2 Rear Lift Link Assemblies ...

Page 6: ...iceandAdjustments section in this manual Fig 1 LABEL ADJUST SEAT See Fig 2 Sit in seat Lift up adjustment lever A and slide seat until a com fortable position is reached which allows you to press clutch brake pedal all the way down Release lever to lock seat in position Fig 2 NOTE You may now roll your tractor off the skid Follow the instructions below to remove the tractor from the skid WARNING B...

Page 7: ...Q A Fig 8 4 SLIDE MOWER UNDER TRACTOR See Fig 8 Bring belt forward and check belt for proper routing in all mower pulley grooves NOTE Be sure mower side suspension arms A are point ing forward before sliding mower under tractor Slide mower under tractor until it is centered under tractor LIFT LEVER Fig 4 H FRONT MOWER BRACKET W FRONT GAUGE WHEEL X SHOULDER BOLT Y 1 1 4 O D WASHER Z 3 8 16 LOCKNUT ...

Page 8: ...ion bracket F Insert other end of link E into hole in front mower bracket H and secure with washer and small retainer spring J NOTE Requires deck lifting Fig 14 FRONT LINK LOCATION E G F M E FRONT LIFT LINK ASSEMBLY F FRONT SUSPENSION BRACKET G LARGE RETAINER SPRING H FRONT MOWER BRACKET J SMALL RETAINER SPRING M ENGINE CLUTCH PULLEY J H Fig 13 7 ATTACH REAR LIFT LINKS C See Fig 13 Insert rod end ...

Page 9: ...on of this manual CHECKLIST BEFORE YOU OPERATE YOUR NEW TRACTOR WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT PLEASE REVIEW THE FOLLOWING CHECKLIST All assembly instructions have been completed No remaining loose parts in carton Battery is properly prepared and charged Seat is adjusted comfortably and tightened securely All tires are properly in...

Page 10: ...entify safety inform ation about hazards which can result in death serious injury and or property damage DANGER indicates a hazard which if not avoided will result in death or serious injury WARNING indicates a hazard which if not avoided could result in death or serious injury CAUTION indicates a hazard which if not avoided might result in minor or moderate injury CAUTION when used without the al...

Page 11: ...L Used for starting and controlling engine speed E ATTACHMENT CLUTCH SWITCH Used to engage the mower blades or other attachments mounted to your tractor F IGNITION SWITCH Used for starting and stopping the engine G REVERSE OPERATION SYSTEM ROS ON POSITION Allows operation of mower or other powered attachment while in reverse H LIGHT SWITCH Turns the headlights on and off J CRUISE CONTROL LEVER Use...

Page 12: ...18 MOWER BLADES To stop mower blades place attachment clutch control in the DISENGAGED position GROUND DRIVE To stop ground drive depress brake pedal into full BRAKE position IMPORTANT FORWARD AND REVERSE DRIVE PEDALS RETURN TO NEUTRAL POSITION WHEN NOT DEPRESSED ENGINE Move throttle control D between half and full speed fast position NOTE Failure to move throttle control between half and full spe...

Page 13: ...e wheels should be assembled so they are slightly off the ground Install gauge wheel in appropriate hole as shown and tighten securely Repeatforoppositesideinstallinggaugewheelinsame adjustment hole TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off ...

Page 14: ...ipped with a Reverse Operation System ROS Any attempt by the operator to travel in the reverse direction with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS ON position WARNING Backing up with the attachment clutch en gaged while mowing is strongly discouraged Turning the ROS ON to allow reverse operation with the attachment clutch engaged should on...

Page 15: ...n Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur AUTOMATIC TRANSMISSION WARM UP Before driving the unit in cold weather the transmission should be warmed up as follows Be sure the tractor is on level ground Release the parking brake and let the brake slowly return to operating position Allow one minute for transmission to warm up This can be done dur...

Page 16: ...iveways etc After one or two rounds mow in the opposite direction making left hand turns until finished See Fig 26 Fig 26 If grass is extremely tall it should be mowed twice to reduce load and possible fire hazard from dried clip pings Make first cut relatively high the second to the desired height Do not mow grass when it is wet Wet grass will plug mower and leave undesirable clumps Allow grass t...

Page 17: ...MENDATIONS The warranty on this tractor does not cover items that have beensubjectedtooperatorabuseornegligence Toreceive full value from the warranty operator must maintain tractor as instructed in this manual Some adjustments will need to be made periodically to properly maintain your tractor At least once a season check to see if you should make any of the adjustments described in the Service a...

Page 18: ...he ignition switch in the ROS ON position and the attachment clutch engaged any attempt by the operator to shift into reverse should NOT shut off the engine BLADE CARE Forbestresultsmowerbladesmustbekeptsharp Replace bent or damaged blades CAUTION Useonlyareplacementbladeap proved by the manufacturer of your tractor Using a blade not approved by the manu facturer of your tractor is hazardous could...

Page 19: ...perly using a dirty air filter Ser vice air cleaner more often under dusty conditions CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent enginedamagefromoverheating Cleanwithawirebrushor compressedairtoremovedirtandstubborndriedgumfibers MUFFLER Inspect and replace corroded muffler and spark arrester if equipped as it could create a fire hazard and or damage SPARK PLUGS Rep...

Page 20: ...port 10 Move the tractor to a dry area preferably a concrete or paved area Place the attachment clutch control in the ENGAGED position to remove excess water and to help dry before putting the tractor away WARNING A broken or missing washout fitting could expose you or others to thrownobjectsfromcontactwiththeblade Replace broken or missing washout fitting immediately prior to using mower again Pl...

Page 21: ...of this manual V Q P M K L R P Q R P R TO REPLACE MOWER BLADE DRIVE BELT See Fig 34 MOWER DRIVE BELT REMOVAL Park tractor on a level surface Engage parking brake Lower attachment lift lever to its lowest position Disengage belt tension rod K from lock bracket L CAUTION Belt tension rod is spring loaded Have a firm grip on rod and release slowly Remove screws P from mandrel covers Q and remove cove...

Page 22: ...d visually checking the appearance Readjust if necessary until you are satisfied with the results A Turn nut left to lower mower Turn nut right to raise mower Fig 35 Fig 36 PRECISION SIDE TO SIDE ADJUSTMENT See Fig 36 With all tires properly inflated park tractor on level ground or driveway CAUTION Blades are sharp Protect your hands with gloves and or wrap blade with heavy cloth Raise mower to it...

Page 23: ... guides and keepers 9 Install mower See TO INSTALL MOWER section in this manual electric 02953 E A F B J G C H D Fig 39 TO CHECK BRAKE If tractor requires more than five 5 feet to stop at highest speed in highest gear on a level dry concrete or paved surface then brake must be serviced You may also check brake by 1 Park tractor on a level dry concrete or paved surface depress brake pedal all the w...

Page 24: ...od chassis ground away from fuel tank and battery TO REMOVE CABLES REVERSE ORDER BLACK cable first from chassis and then from the fully charged battery RED cable last from both batteries WEAK OR DEAD BATTERY FULLY CHARGED BATTERY Fig 42 REPLACING BATTERY See Fig 43 WARNING Do not short battery termi nals by allowing a wrench or any other object to contact both terminals at the same time Before con...

Page 25: ...r To replace reverse above procedure ENGINE TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary If adjustment is nec essary see engine manual TO ADJUST CHOKE CONTROL The choke control has been preset at the factory and ad justment should not be necessary If adjustment is neces sary see engne manual TO ADJUST CARBURETOR Your ca...

Page 26: ...FUELSYSTEMPARTSSUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOLORMETHANOL CANATTRACTMOISTUREWHICH LEADSTOSEPARATIONANDFORMATIONOFACIDSDURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE Empty the fuel tank by starting the engine and let it run until the fuel lines and ...

Page 27: ...ing 7 Faulty ignition switch 7 Check replace ignition switch 8 Faulty solenoid or starter 8 Check replace solenoid or starter 9 Faulty operator presence switch es 9 Contact an authorized service center department Engine clicks but will not start 1 Weak or dead battery 1 Recharge or replace battery 2 Corroded battery terminals 2 Clean battery terminals 3 Loose or damaged wiring 3 Check all wiring 4...

Page 28: ...led 9 Reinstall blades sharp edge down 10 Improper blades used 10 Replace with blades listed in parts manual 11 Cloggedmowerdeckventholesfrombuildup of grass leaves trash around mandrels 11 Clean around mandrels to open vent holes Headlight s not working if so equipped 1 Switch is OFF 1 Turn switch ON 2 Bulb s or lamp s burned out 2 Replace bulb s or lamp s 3 Faulty light switch 3 Check replace li...

Page 29: ... never across the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page along dotted line indicated above 2 Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure 3 Sight across the fold in the direction of hill slope ...

Page 30: ...ts used for rental or commercial purposes is limited to 90 days from the date of original purchase 5 This Warranty applies only to products which have been properly assembled adjusted operated and maintained in accor dance with the instructions furnished This Warranty does not apply to any product which has been subjected to alteration misuse abuse improper assembly or installation delivery damage...

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