Poulan Pro 428695 Owner'S Manual Download Page 31

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NOTE:

All component dimensions given in U.S. inches. 1 inch = 25.4 mm

IMPORTANT:

Use only Original Equipment Manufacturer (O.E.M.) replacement parts.

Failure to do so could be hazardous, damage your snow thrower and void your warranty.

REPAIR PARTS

SNOW THROWER - - MODEL NO.

PR827ES

(96192003001)

HANDLES

KEY

PART

NO.

DESCRIPTION

01.12.001-E

180480

IMPELLER ROD ASSEMBLY

405740

TRACTION ROD ASSEMBLY

180445

SHIFTER ROD TOP

187716

SHIFTER ROD BOTTOM

180447

SPRING SLEEVE

178669

IMPELLER SPRING

180926

TRACTION SPRING

72270505

CARRIAGE BOLT 5/16-18 X .75

155377

NUT 5/16-18

169675

RETAINER

Summary of Contents for 428695

Page 1: ...ER Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious injury 428695 07 31 09 TH Printed in the U S A ...

Page 2: ...thrown from the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing gravel drives walks or roads Stay alert for hidden hazards or traffic 3 After striking a foreign object stop the engine motor remove the wire from the spark plug disconnect the cord on electric motors th...

Page 3: ...ne at high transport speeds on slippery surfaces Look behind and use care when operating in reverse 13 Disengage power to the collector impeller when snow thrower is transported or not in use 14 Use only attachments and accessories approved by the manufacturer of the snow thrower such as wheel weights counterweights or cabs 15 Never operate the snow thrower without good visibility or light Always ...

Page 4: ...en assembled at the factory with the exception of those parts left unassembled for ship ping purposes All parts such as nuts washers bolts etc necessary to complete the assembly have been placed in the parts bag To ensure safe and proper operation of your snow thrower all parts and hardware you assemble must be tightened securely Use the correct tools as necessary to ensure proper tightness REMOVE...

Page 5: ...to speed control bracket and secure with retainer spring SPEED CONTROL ROD SPEED CONTROL BRACKET RETAINER SPRING SPEED CONTROL LEVER FIG 2 SPEED CONTROL ROD HANDLE KNOB LOWER HANDLE PLASTIC TIE UPPER HANDLE FIG 1 INSTALL TRACTION DRIVE CONTROL ROD See Figs 3 and 4 The traction drive control rod is installed on the snow thrower 1 Remove plastic tie securring rod to lower handle 2 With top end of ro...

Page 6: ...d tighten securely CHUTE ROTATOR HEAD 3 8 WASHER 3 8 LOCKNUT THREADED STUD PIN ROTATOR HEAD MOUNTING BRACKET CHUTE BRACKET FIG 7 ALIGN BEFORE TIGHTENING LOCKNUT AUGER CONTROL LEVER AUGER CONTROL ROD AUGER CONTROL BRACKET RETAINER SPRING FIG 6 INSTALL AUGER CONTROL ROD See Figs 5 and 6 1 Retrieve vinyl sleeve and spring from bag of parts and retrieve the auger control rod from carton chute tray Sli...

Page 7: ... remote cable bracket to discharge chute with 5 16 18 carriage bolt and 5 16 18 locknut as shown Tighten securely 2 Install remote cable eyelet to chute deflector with 1 4 20 shoulder bolt and 1 4 20 locknut as shown Tighten nut securely Eyelet will be loose on shoulder bolt 3 Install spring hooks between hex nuts on chute rotater head and into hole in chute deflector as shown HOOK BETWEEN HEX NUT...

Page 8: ...s Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO START AND RUN PULL OUT TO STOP READ AND FOLLOW ALL SAFETY INFORMATION AND INSTRUCTIONS BEFORE USE OF THIS PRODUCT KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE DANGER OR WARNING REVERSE SNOW DISCHARG...

Page 9: ...or starting the engine Recoil auxiliary starter handle used for starting the engine Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine Choke control used for starting a cold engine ON OFF switch used to STOP the engine MEETS A N S I SAFETY REQUIREMENTS Our snow throwers conform to the standards of the American National Standards Institute TRACTION ...

Page 10: ...e TO CONTROL SNOW DISCHARGE See Fig 12 WARNING Snow throwers have ex posed rotating parts which can cause severe injury from contact or from ma terial thrown from the discharge chute Keep the area of operation clear of all persons small children and pets at all times including startup WARNING If the discharge chute or augerbecomeclogged shut offengine andwaitforallmovingpartstostop Use the clean o...

Page 11: ... auger control lever to stop throwing snow AUGER CONTROL LEVER CLEAN OUT TOOL FIG 14 MOUNTING CLIP DISCHARGE CHUTE TO MOVE FORWARD AND BACKWARD See Fig 15 SELF PROPELLING forward and reverse movement of the snow thrower is controlled by the traction drive control lever located on the left side handle Squeezetractiondrivecontrollevertohandletoengage the drive system Release traction drive control l...

Page 12: ...equiring replacement Replace a damaged or worn scraper bar BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL See Fig 17 The engine on your snow thrower has been shipped from the factory already filled with oil 1 Check engine oil with snow thrower on level ground 2 Remove oil fill cap dipstick and wipe clean reinsert the dipstick and screw tight wait for a few seconds remove and read oil level If n...

Page 13: ...OTE Over priming may cause flooding preventing the engine from starting If you do flood the engine wait a few minutes before attempting to start and DO NOT push the primer 5 Pull recoil starter handle quickly Do not allow starter rope to snap back 6 Whentheenginestarts releasetherecoilstarterhandle and slowly move the choke control to the OFF posi tion Allow the engine to warm up for a few minutes...

Page 14: ...unctioningproperly LUBRICATION Keep your snow thrower well lubricated See LUBRICATION CHART MAINTENANCE LUBRICATION CHART SNOW THROWER Always observe the safety rules when performing any maintenance TIRES Maintain proper air pressure in both tires 14 17 P S I Keeptiresfreeofgasolineandoil whichcanharmrubber NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be pu...

Page 15: ... MUFFLER Inspect and replace corroded muffler as it could create a fire hazard and or damage SPARK PLUG Replace spark plug at the beginning of each season or after every 100 hours of operation whichever occurs first Spark plug type and gap setting are shown in the PRODUCT SPECIFICATIONS section of this manual CLEANING IMPORTANT For best performance keep snow thrower housing free of any dirt or tra...

Page 16: ...stitute Use only original equipment shear bolts as supplied with your snow thrower 4 Insert safety ignition key and reconnect spark plug wire to spark plug AUGER SHAFT 1 4 20 x 2 SHOULDER SHEAR BOLT 1 4 20 LOCKNUT IMPELLER SHAFT 1 4 20 x 1 5 8 CAPSCREW SHEAR BOLT 1 4 20 LOCKNUT IMPELLER HUB AUGER HUB AUGER HUB FIG 18 IMPELLER SHEAR BOLTS The impeller is secured to the impeller shaft with two 2 cap...

Page 17: ...vice center department NOTE It is recommended that both the auger and traction drive belt be replaced at the same time The V belts on your snow thrower are of special construc tion and should be replaced by original equipment manu facturer OEM belts available from your nearest service center department Using other than OEM belts can cause personal injury or damage to the snow thrower WARNING Belt ...

Page 18: ...ence to make any necessary adjustments TO REMOVE WHEELS See Fig 21 Remove the klik pin and remove wheel from axle IMPORTANT When installing wheel be sure to use the axle hole closest to the end of the shaft do not use the hole in the wheel hub if equipped Inner hole in axle and holeinwheelhubarenotusedforyourmodelsnowthrower NOTE To seal punctures or prevent flat tires due to slow leaks tire seala...

Page 19: ...n engine while in storage Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur Use fresh fuel next season NOTE Fuel stabilizer is an acceptable alternative in min imizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in...

Page 20: ...dles or 1 Choke is in FULL position 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Empty fuel tank carburetor refill with fresh clean gasoline 4 Water in fuel 4 Empty fuel tank carburetor refill with fresh clean gasoline 5 Carburetor is in need of 5 Contact an authorized service center department adjustment or overhaul Excessive 1 Loose parts or ...

Page 21: ...21 SERVICE NOTES ...

Page 22: ...er O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 2 3 5x 4 5x 01 07 002 A 1 404929X428 AUGER HOUSING 27 2 404932X479 SCRAPER BAR 3 72270505 CARRIAGE BOLT 5 16 18 X 625 4 155377 NUT 5 16 18 KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 1 2 3 2 3 01 07 024 B 1 420478 AUGER BEARING 2 411939 BEARING PLUG 3 179582 SCREW 5 16 18 X ...

Page 23: ...quipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 2 1 01 07 018 A 1 420495X479 AUGER 27 LH 2 420496X479 AUGER 27 RH 1 2 3 4 4 3 01 11 001 A 1 174762X479 SKID PLATE LH 2 178777X479 SKID PLATE RH 3 72270506 CARRIAGE BOLT 5 16 18 X 75 4 751153 NUT 5 16 18 ...

Page 24: ...nt parts Failure to do so could be hazardous damage your snow thrower and void your warranty REPAIR PARTS SNOW THROWER MODEL NO PR827ES 96192003001 AUGER HOUSING IMPELLER ASSEMBLY 10 11 11 11 11 1 2 3 4 5 6 7 9 9 9 8 12 12 13 14 15 16 17 18 19 20 21 21 22 22 23 23 24 25 26 27 28 29 30 31 31 32 33 34 35 36 37 37 01 07 026 C 2 EXPLODED ...

Page 25: ...CLEAN OUT TOOL 8 405400 TOOL CLIP 9 73800400 NUT 1 4 20 10 74780426 SCREW 1 4 20 X 625 11 427942 NUT 5 16 18 12 163183 SCREW 5 16 18 X 625 13 427145 IMPELLER HUB 14 427154 IMPELLER SLEEVE 15 73900600 NUT 3 8 16 16 180355 CARRIAGE BOLT 17 194189 SCREW 13 16 X 625 18 407760 PLUG 19 427302 GEARBOX COVER RH 20 427345 GASKET 21 407770 SEAL 22 407762 BEARING 23 174697 THRUST WASHER 1 00 24 407763 WORM G...

Page 26: ...Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1 2 2 3 4 5 6 7 01 09 010 A 1 428272 LEVER CABLE ROTATOR ASSEMBLY 2 17501010 SCREW 10 24 X 625 3 420678 ROTATOR HEAD 4 405932 ROTATOR PIVOT BRACKET 5 420675 PULLEY PIVOT 6 428273 CABLE ASSEMBLY ADJUSTABLE 7 428310 CABLE ASSEMBLY HEAT SHIELD NOTES 1 ITEMS INDICATED WITH AN ARE LISTED AS RE...

Page 27: ...002 C 1 420315X428 CHUTE WELDMENT 2 178633X428 DEFLECTOR WELDMENT 3 420673 DEFLECTOR CONTROL ASSEMBLY 4 420325 DEFLECTOR SEAL 5 414280 KNOB BLACK 6 128415 POP RIVET 7 17501010 SCREW 10 24 X 625 8 179829 SHOULDER SCREW 9 191730 NUT 1 4 20 10 72250505 CARRIAGE BOLT 5 16 18 X 50 11 751153 NUT 5 16 18 12 184505 DEFLECTOR SPRING 13 420679 DEFLECTOR CONTROL HEAD 14 420672 DEFLECTOR CONTROL CABLE NOTE 1 ...

Page 28: ...s damage your snow thrower and void your warranty 1 2 3 3 4 4 3 3 01 08 004 B 4 4 KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 419798X479 LOOP HANDLE LH 2 419799X479 LOOP HANDLE RH 3 74780524 SCREW 5 16 18 X 1 50 4 751153 NUT 5 16 18 1 2 3 4 5 4 5 7 6 01 10 027 1 429624 CONSOLE PANEL 2 178668 HEADLIGHT BEZEL 3 180927 FLOOD HEADLIGHT 4 184471 SHOULDERSCREW10 24X 625 5 175262 SCREW 10 24 ...

Page 29: ...d be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 3 4 4 4 4 01 05 004 C 1 419797X479 LOWER TUBE 2 418313X479 PIVOT SUPPORT 3 428867 BOLT 5 16 18 X 750 4 17000616 SCREW 3 8 16 X 1 00 1 2 3 4 5 6 01 08 007 B 1 412675X004 INTERLOCK SPRING 2 414572 INTERLOCK CAM 3 178831 TORSION SPRING 4 169675 RETAINER 5 17060410 SCREW 1 4 20 X 62...

Page 30: ... and void your warranty KEY PART NO NO DESCRIPTION 10 11 1 2 3 4 5 6 7 7 9 9 8 8 12 12 13 13 14 14 01 08 002 F 1 412683X479 CONTROL PANEL 2 424517X479 CONTROL LEVER LH 3 424516X479 CONTROL LEVER RH 4 426917X008 TRACTION ROD ARM 5 426918X008 IMPELLER ROD ARM 6 412677 INTERLOCK ROD 7 421613 SPACER 8 169675 RETAINER 9 17060410 SCREW 1 4 20 X 62 10 414280 KNOB BLACK 11 414281 KNOB RED 12 178899 HANDLE...

Page 31: ...d your warranty REPAIR PARTS SNOW THROWER MODEL NO PR827ES 96192003001 HANDLES KEY PART NO NO DESCRIPTION 10 10 10 1 2 3 4 5 5 6 7 9 8 01 12 001 E 1 180480 IMPELLER ROD ASSEMBLY 2 405740 TRACTION ROD ASSEMBLY 3 180445 SHIFTER ROD TOP 4 187716 SHIFTER ROD BOTTOM 5 180447 SPRING SLEEVE 6 178669 IMPELLER SPRING 7 180926 TRACTION SPRING 8 72270505 CARRIAGE BOLT 5 16 18 X 75 9 155377 NUT 5 16 18 10 169...

Page 32: ...Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 9 9 11 11 11 1 2 3 21 5 6 12 13 14 15 20 15 16 17 10 9 8 7 23 19 53 53 53 53 25 26 26 27 39 40 41 42 43 44 32 38 53 53 37 36 35 39 33 28 30 29 31 4 23 24 24 01 02 013 A 18 42 EXPLODED 24 23 24 33 34 22 47 49 50 48 52 51 46 45 4 ...

Page 33: ...TAINER 16 427542 CONTROL SHAFT 17 402568 CLUTCH ROD 18 169675 RETAINER 19 401732 SHIFTER YOKE 20 402310 PIVOT ROD 21 12000036 RETAINER 22 402878 RETURN SPRING 23 751153 NUT 5 16 18 24 408981 BEARING 25 73930500 NUT 5 16 18 26 198176X479 RUBBER WHEEL PLATE 27 179831 RUBBER RING 28 175344 BEARING 29 178613 WHEEL HUB 30 74760514 SCREW 5 16 18 875 31 12000012 RETAINER RING 32 402187 SPROCKET SHAFT 33 ...

Page 34: ... E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1a 1b 1b 4 3 3 4 5 6 6 7 5 2 01 03 005 B KEY PART NO NO DESCRIPTION 1 188226 assy of 1a 1b AXLE ASSEMBLY 1a 179352 AXLE SHAFT 1b 9465M1 ROLL PIN 3 16 2 402691 SPROCKET 3 174697 THRUST WASHER 4 179830 BEARING 5 17490508 BOLT 5 16 18 X 500 6 155443 CLIK PIN 7 189282 SQUARE KEY ...

Page 35: ...t parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 2 3 3 01 00 034 A B S ENGINE MODEL 12A114 1204 E8 1 418694X428 FRAME 2 150406 BOLT 3 8 16 3 428867 SCREW 5 16 18 X 750 1 01 01 003 A 1 423185X428 ENGINE MOUNTING PLATE 1 2 2 01 21 013 A 1 409161 COVER ASSEMBLY 2 17490408 SC...

Page 36: ...B 1 408007 IMPELLER BELT 2 419744 TRACTION BELT 3 423723X479 IDLER ARM BRACKET 4 180523 IDLER PULLEY 5 426589 NUT 5 16 18 6 74780524 SCREW 5 16 18 X 1 50 7 423990X479 IDLER BRACKET 8 428867 SCREW 5 16 18 X 625 9 424297 SHOULDER BOLT 5 16 18 X 500 10 751153 NUT 5 16 18 NYLOCK 11 187786 TRACTION IDLER ARM 12 180522 TRACTION PULLEY 13 74780520 SCREW 5 16 18 X 1 00 14 59289 WASHER 15 73800500 NUT 5 16...

Page 37: ... All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 2 01 06 002 A 1 187833X421 WHEEL ASSEMBLY LH 2 187865X421 WHEEL ASSEMBLY RH ...

Page 38: ...NO NO DESCRIPTION 01 14 003 B 10 11 1 2 3 4 5 6 7 9 8 12 1 01 14 007 A 1 198563 POWER CORD 2 169675 RETAINER PIN 3 180684X004 WRENCH 4 184505 REMOTE SPRING 5 179829 SHOULDER BOLT 1 4 20 6 191730 LOCKNUT 1 4 20 7 72250505 CARRIAGE BOLT 5 16 18 X 5 8 8 751153 LOCKNUT 5 16 18 9 73800600 LOCKNUT 3 8 16 10 19131316 WASHER 3 8 11 192090 SHEAR BOLT 1 4 20 X 1 13 16 12 73800400 LOCKNUT 1 4 20 1 193071 SAF...

Page 39: ...m IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 181037 DECAL DANGER 3 181035 DECAL DANGER DEFLECTOR 4 181042 DECAL DANGER 428695 OWNER S MANUAL ENGLISH 428696 OWNER S MANUAL FRENCH KEY PART NO NO DESCRIPTION 1 1 4 3 ...

Page 40: ...is Warranty does not apply to any product which has been sub jected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 5 Exclusions Excluded from this Warranty are belts shear pins normal wear normal adjustments standard hard ware and normal maintenance 6 In the event you have a claim under this Warranty you must return the product to an a...

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