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31

NOTE:

  All component dimensions given in U.S. inches.    1 inch = 25.4 mm

IMPORTANT:

 Use only Original Equipment Manufacturer (O.E.M.) replacement parts.

Failure to do so could be hazardous, damage your snow thrower and void your warranty.

KEY     PART 

NO.      NO. 

 

DESCRIPTION

KEY     PART 

NO.      NO. 

 

DESCRIPTION

REPAIR PARTS  SNOW THROWER - - MODEL NUMBER  XT8527ES (96192002302)
DRIVE

1  

198474  

SPEED SELECTOR ASSEMBLY

2  

17501010  

SCREW 10

24 X .625

3  

402685X505   END PLATE

4  

17490508  

SCREW 5/16

18 X .50

5  

57079    

WASHER

6  

405485  

CONTROL ARM

7  

198580  

CLEVIS PIN

8  

403097X004   SHIFTER PLATE

9  

402881  

SHOULDER BOLT

10  

403096X004   SHIFTER BRACKET

11  

191730  

NUT 1/4

20

12  

402856X004   CLUTCH PLATE

13  

416717X004   CLUTCH BRACKET

14  

187101  

SHIFTER LINK

15  

700279  

RETAINER

16  

406109  

CONTROL SHAFT

17  

402568  

CLUTCH ROD

18  

169675  

RETAINER

19  

401732  

SHIFTER YOKE

20  

402310  

PIVOT ROD

21  

402882  

RETAINER

22  

402878  

RETURN SPRING

23  

751153  

NUT 5/16

18

24  

408981  

BEARING

25  

73930500  

NUT 5/16

18

26  

198176X479   RUBBER WHEEL PLATE

27  

179831  

RUBBER RING

28  

175344  

BEARING

29  

178613  

WHEEL HUB

30  

74760514  

SCREW 5/16

18

.875

31  

12000012  

RETAINER RING

32  

402187  

HEX SHAFT

33  

401619  

CHAIN

34  

417234  

SPROCKET SHAFT

35  

17490408  

SCREW 1/4

20 X .50

36  

401984X479   SHIFTER BRACKET

37  

180135  

SPRING

38  

402652  

PLATE PIVOT ROD

39  

12000007  

E

RING .375

40  

184471  

SHOULDER SCREW

41  

410877  

BOTTOM PAN

42  

413429X479   SPRING BRACKET

43  

402689  

DRIVE PLATE ASSEMBLY

44  

414557  

IDLER SPRING

45  

180522  

IDLER PULLEY

46  

74780520  

SCREW 5/16

18 X 1.25

47  

187786  

IDLER ARM

48  

73930500  

NUT 5/16

18

49  

59289    

WASHER

50  

175331  

PIVOT BUSHING

51  

10040500  

LOCKWASHER 5/16

52  

74610516  

SCREW 5/16

18 X 1.00

53  

409475  

SPACER

54  

180478  

TRACTION PULLEY

55  

400026  

WASHER 3/8

56  

850263  

LOCKWASHER 3/8

57  

11050500  

LOCKWASHER

58  

155452  

BELT GUIDE

59  

419925X479   IDLER ARM

60  

175324X479   IDLER BRACKET

61  

180523  

IDLER PULLEY

62  

74780524  

SCREW 5/16

18 X 1.50

63  

166785  

NUT 5/16

18

64  

175330  

PIN IDLER PIVOT

65  

178828  

IDLER SPRING

66  

85179    

RETAINER

67  

851084  

SCREW 3/8

24 X 1.375

68  

402504  

PULLEY SHAFT

69  

401820  

DRIVE PLATE

70  

198791  

BEARING

71  

402393  

PULLEY HALF

72  

17541008  

SCREW 10

24 X .50

73  

402511  

SPACER BEARING

74  

418894X479   SWING PLATE

75  

132010  

NUT 3/8

16

76  

150078  

SCREW 5/16

18 X .750

Summary of Contents for 422075

Page 1: ...OWER Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serio...

Page 2: ...the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing gravel drives w...

Page 3: ...afe working condition 2 Never store the machine with fuel in the fuel tank inside a building where ignition sources are present such as hot water heaters space heaters or clothes dryers Allow the engi...

Page 4: ...ow thrower has been assembled at the factory with the exception of those parts left unassembled for ship ping purposes All parts such as nuts washers bolts etc necessary to complete the assembly have...

Page 5: ...hrowerandmakingadjustments to the skid plates UNFOLD UPPER HANDLE 1 Raise upper handle to the operating position and tighten handle knobs securely Additional carriage bolts washers and handle knobs ar...

Page 6: ...thrower were overinflated at the fac tory for shipping purposes Correct and equal tire pressure is important for best snow throwing performance Reduce tire pressure to 14 17 PSI 19 24 5 N m INSTALL AU...

Page 7: ...Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO...

Page 8: ...or starting the engine Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine Throttle engine control used to select either FAST or SLOW engine speed and...

Page 9: ...operation clear of all persons small children and pets at all times including startup WARNING If the discharge chute or augerbecomeclogged shut offengine andwaitforallmovingpartstostop Use the clean...

Page 10: ...dings people orotherobjectsare in the direction of discharge before restarting engine AUGER CONTROL LEVER FIG 14 Restart the engine then squeeze the auger control lever to the handle to clear snow fro...

Page 11: ...or permanent damage may occur SCRAPER BAR See Fig 17 The scraper bar is not adjustable but is reversible After considerable use it may become worn When it has worn almost to the edge of the housing it...

Page 12: ...ol to the OFF position Allow the engine to warm up for a few minutes Engine will not develop full power until it has reached normal operat ing temperature WARM START RECOIL STARTER Follow the steps ab...

Page 13: ...n this manual NOTE Use only Original Equipment Manufacturer OEM parts to service this unit Failure to do so can cause the unit to malfunction and pose a risk of injury to the operator BEFORE EACH USE...

Page 14: ...nnot come in contact with plug 2 Clean area around drain plug 3 Remove drain plug and drain oil in a suitable container 4 Install drain plug and tighten securely 5 Wipe off any spilled oil from snow t...

Page 15: ...park plug Place wire where it cannot come in contact with plug 3 Alignholeinaugerhubwithholeinaugershaftandinstall anew1 4 20x2 shoulder shearboltandspacer Install 1 4 20 lock nut and tighten securely...

Page 16: ...y an service centre department NOTE It is recommended that both the auger and traction drive belt be replaced at the same time TheV beltsonyoursnowthrowerareofspecialconstruction andshouldbereplacedby...

Page 17: ...y the gas tank and carburetor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace with clean engine oil See ENGINE in the Maintenance section of this manual CYLINDER 1 Remove sp...

Page 18: ...sition 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Empty fuel tank carburetor refill with fresh clean gasoline 4 Water in fuel 4 Empty fuel tank...

Page 19: ...19 SERVICE NOTES...

Page 20: ...3 34 01 07 004 B REPAIR PARTS SNOW THROWER MODEL NUMBER XT8527ES 96192002302 AUGER HOUSING IMPELLER ASSEMBLY NOTE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Origina...

Page 21: ...25 11 155377 NUT 5 16 18 12 163183 SCREW 5 16 18 X 625 13 19111507 WASHER 14 10040500 LOCKWASHER 5 16 15 74940516 SCREW 5 16 18 X 1 00 16 180355 CARRIAGE BOLT 17 194189 SCREW 13 16 X 625 18 407760 PLU...

Page 22: ...snow thrower and void your warranty KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL NUMBER XT8527ES 96192002302 AUGER HOUSING IMPELLER ASSEMBLY KEY PART NO NO DESCRIPTION 1 2 3 5x 4 5x 01...

Page 23: ...eplacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 174762X479 SKID PLATE LH 2 178777X479 SKID PLATE RH 3 72270506 CARRIAGE BOLT 5 16 18 X 75 4 75115...

Page 24: ...could be hazardous damage your snow thrower and void your warranty 1 404770X505 CHUTE WELDMENT 2 178633X505 DEFLECTOR WELDMENT 3 420325 DEFLECTOR SEAL 4 179096X479 STRAP 5 189713X428 KNOB BLACK 6 128...

Page 25: ...and void your warranty KEY PART NO NO DESCRIPTION 1 2 2 3 6 6 4 5 01 09 007 A 1 420337 LEVER CABLE ROTATOR ASSEMBLY 2 17501010 SCREW 10 24 X 625 3 420678 ROTATOR HEAD 4 420677 ROTATOR PIVOT BRACKET 5...

Page 26: ...your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 01 05 004 B 1 2 4 4 4 4 3 REPAIR PARTS SNOW THROWER MODEL NUMBER XT8527ES 96192002302 HANDLES 1 2 3 3 4 4 3 3 01 08 004 B 4 4 1 4197...

Page 27: ...5 6 7 7 8 10 11 14 14 12 13 13 12 2 3 9 9 8 1 412683X479 CONTROL PANEL 2 412681X479 CONTROL LEVER LH 3 412682X479 CONTROL LEVER RH 4 412679X008 TRACTION ROD ARM 5 420889X008 IMPELLER ROD ARM 6 412677...

Page 28: ...our warranty KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL NUMBER XT8527ES 96192002302 HANDLES 1 3 4 5 6 5 7 8 2 9 10 10 10 01 12 001 B 1 180480 IMPELLER ROD ASSEMBLY 2 405740 TRACTION RO...

Page 29: ...uld be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL NUMBER XT8527ES 96192002302 HANDLES 1 4 4 5 5 2 3 7 6 01 10 003 B 1 183346 C...

Page 30: ...ts Failure to do so could be hazardous damage your snow thrower and void your warranty 01 02 003 D 31 29 28 26 27 26 25 30 24 24 4 41 40 40 3 6 5 76 8 9 76 10 11 12 11 9 9 76 13 37 39 76 36 76 38 76 1...

Page 31: ...8 175344 BEARING 29 178613 WHEEL HUB 30 74760514 SCREW 5 16 18 875 31 12000012 RETAINER RING 32 402187 HEX SHAFT 33 401619 CHAIN 34 417234 SPROCKET SHAFT 35 17490408 SCREW 1 4 20 X 50 36 401984X479 SH...

Page 32: ...so could be hazardous damage your snow thrower and void your warranty 1a 1b 1b 4 3 3 4 5 6 6 7 5 2 01 03 005 B REPAIR PARTS SNOW THROWER MODEL NUMBER XT8527ES 96192002302 DRIVE 1 188226 assy of 1a 1b...

Page 33: ...M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty ENGINE TECUMSEH MODEL LH318SA 156551H REPAIR PARTS SNOW THROWER MODEL NUMBER XT8527ES 9619200230...

Page 34: ...replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1 2 3 4 01 04 019 A 1 192213 BELT COVER 2 179157 IMPELLER PULLEY 3 419...

Page 35: ...RTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty REPAIR PARTS SNOW THROWER MODEL NUMBER XT8527...

Page 36: ...AR BOLT 1 4 20 X 1 3 4 7 198638 SPACER 8 73800400 LOCKNUT 1 4 20 1 01 14 008 A 1 35062 SAFETY IGNITION KEY REPAIR PARTS SNOW THROWER MODEL NUMBER XT8527ES 96192002302 BAG OF PARTS NOTE All component d...

Page 37: ...your warranty REPAIR PARTS SNOW THROWER MODEL NUMBER XT8527ES 96192002302 DECALS 1 2 3 4 5 6 1 9 8 7 1 181037 DECAL DANGER 2 422147 DECAL POULAN PRO XT 8 5 HP 27 3 181035 DECAL DANGER DEFLECTOR 4 1810...

Page 38: ...38 SERVICE NOTES...

Page 39: ...39 SERVICE NOTES...

Page 40: ...s Warranty does not apply to any product which has been sub jected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 5 Exclusions Excluded f...

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