background image

3

CONGRATULATIONS

 on your purchase of a new snow 

thrower.  It has been designed, engineered and man u fac tured 

to give best possible dependability and per for mance.
Should you experience any problem you cannot easily 

remedy, please contact your nearest authorized service 

center.  We have competent, well-trained tech ni cians and 

the proper tools to service or repair this unit.
Please read and retain this manual.  The instructions will 

enable you to assemble and maintain your snow thrower 

prop er ly.  Always observe the “SAFETY RULES”.

SERIAL NUMBER: ___________________________

DATE OF PURCHASE:  _______________________

THE MODEL AND SERIAL NUMBERS WILL BE FOUND 

ON A DECAL ATTACHED TO THE REAR OF THE SNOW 

THROWER HOUSING.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND 

DATE OF PURCHASE AND KEEP IN A SAFE PLACE 

FOR FUTURE REFERENCE.     

CUSTOMER RESPONSIBILITIES

•  Read and observe the safety rules.
•  Follow a regular schedule in maintaining, caring for 

and using your snow thrower.

• 

Follow the instructions under “Maintenance” and “Stor-

 age” sec tions of this own er’s manual.

6.  When cleaning, repairing or inspecting the snow thrower, 

stop the engine and make certain the collector/impeller 

and all moving parts have stopped. Disconnect the 

spark plug wire and keep the wire away from the plug 

to prevent someone from accidentally starting the en-

gine.

7.  Do not run the engine indoors, except when starting 

the engine and for transporting the snow thrower in or 

out of the building. Open the outside doors; exhaust 

fumes are dangerous.

8.  Exercise extreme caution when operating on slopes.
9.  Never operate the snow thrower without proper guards, 

and other safety protective devices in place and work-

ing.

10. Never direct the discharge toward people or areas 

where property damage can occur.  Keep children 

and others away.

11. Do not overload the machine capacity by attempting 

to clear snow at too fast a rate.

12. Never operate the machine at high transport speeds 

on slippery surfaces. Look behind and use care when 

operating in reverse.

13.  Disengage power to the collector/impeller when snow 

thrower is transported or not in use.

14. Use only attachments and accessories approved by 

the manufacturer of the snow thrower (such as wheel 

weights, counterweights, or cabs).

15.  Never operate the snow thrower without good visibility 

or light. Always be sure of your footing, and keep a firm 

hold on the handles. Walk; never run.

16.  Never touch a hot engine or muffler.

Clearing a Clogged Discharge Chute

Hand contact with the rotating impeller inside the discharge 

chute is the most common cause of injury associated with 

snow throwers. Never use your hand to clean out the dis-

charge chute.  To clear the chute:
1.  SHUT THE ENGINE OFF!
2.  Wait 10 seconds to be sure the impeller blades have  

stopped rotating.

3.  Always use a clean-out tool, not your hands.

Maintenance and Storage

1.  Check shear bolts and other bolts at frequent intervals 

for proper tightness to be sure the equipment is in safe 

working condition.

2.  Never store the machine with fuel in the fuel tank 

inside a building where ignition sources are present 

such as hot water heaters, space heaters, or clothes 

dryers. Allow the engine to cool before storing in any 

enclosure.

3.  Always refer to operator’s manual for important details 

if the snow thrower is to be stored for an extended 

period.

4.  Maintain or replace safety and instruction labels, as  

necessary.

5.  Run the machine a few minutes after throwing snow 

to prevent freeze-up of the collector/impeller.

MAINTENANCE SCHEDULE ..................................... 14

SERVICE AND AD JUST MENTS ........................... 16-18

STORAGE ................................................................... 18

TROU BLE SHOOT ING ................................................ 19

REPAIR PARTS ..................................................... 20-38

WARRANTY ................................................................ 40

SAFETY RULES ........................................................ 2-3

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ................................ 3

ASSEMBLY / PRE-OPERATION ............................... 5-7

OPERATION ............................................................ 8-13

MAINTENANCE ..................................................... 14-15

TABLE OF CONTENTS

PRODUCT SPECIFICATIONS

Gasoline Capacity

  4.0 Quarts (4,54 Liters)

and Type:

 

Unleaded Regular only

Oil Type

  

SAE 5W-30 or 10W-30

(API SG–SL):

 

(0° to +40°F)

  

SAE 0W-30 (below 0°F)

Oil Capacity:

 

26 Ounces (0,74 Liters)

Spark Plug

  

Champion RJ19LM

Gap:

 

0.030" (0,072 mm) 

Summary of Contents for 420915

Page 1: ...OWER Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serio...

Page 2: ...wn from the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing gravel...

Page 3: ...h transport speeds on slippery surfaces Look behind and use care when operating in reverse 13 Disengage power to the collector impeller when snow thrower is transported or not in use 14 Use only attac...

Page 4: ...05 1 LOCKNUT 1 4 20 191730 1 NYLON WASHER 179246 1 SHOULDER BOLT 1 4 20 179829 1 SPRING 184505 1 LOCKNUT 3 8 73800600 3 RETAINER SPRINGS 169675 2 LOCKNUTS 1 4 20 73800400 1 TRACTION DRIVE CONTROL ROD...

Page 5: ...olding speed control rod to lower handle 5 Remove the two 2 plastic ties securing the upper handle to the pallet 6 Remove snow thrower from carton and check carton thoroughly for additional loose part...

Page 6: ...EVE LOOP OPENING UP FIG 5 INSTALL AUGER CONTROL ROD See Figs 5 and 6 The auger control rod has the short loop on the end of the spring as shown 1 Slide rubber sleeve up rod and hook end of spring into...

Page 7: ...urposes Correct and equal tire pressure is important for best snow throwing performance Reduce tire pressure to 14 17 PSI 19 24 5 N m INSTALL CHUTE DEFLECTOR REMOTE CONTROL See Figs 8 and 9 1 Install...

Page 8: ...Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO...

Page 9: ...to cut through deep snowdrifts Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine Choke control used for starting a cold engine LH and RH turn trigge...

Page 10: ...rward or reverse movement of the snow thrower AUGER Release the auger control lever to stop throwing snow ENGINE 1 Move throttle control to STOP position 2 Remove do not turn safety ignition key to pr...

Page 11: ...ing make certain all controls are disengaged and the auger impeller and all moving parts have stopped Disconnect the spark plug wire and keep the wire away from the spark plug to pre vent accidental s...

Page 12: ...ce to give a 1 8 clearance between the scraper bar and the ground Use a middle position if the surface to be cleared is uneven NOTE It is not recommended to operate the snow thrower overgravelorrockys...

Page 13: ...ine from starting If you do flood the engine wait a few minutes before attempting to start and DO NOT push the primer 5 Pull recoil starter handle quickly Do not allow starter rope to snap back OPERAT...

Page 14: ...vel 2 Check for loose fasteners 3 Checkcontrolstobesuretheyarefunctioningproperly LUBRICATION Keep your snow thrower well lubricated See LUBRICATION CHART MAINTENANCE LUBRICATION CHART Engine oil Pivo...

Page 15: ...low dirt to enter the engine 8 Refill engine with oil through oil dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCTSPECIFICATIONS sectionofthismanual 9 Use gauge on oil fi...

Page 16: ...o see if one or both of the bolts have sheared To replace the shear bolts 1 Disengage all controls and move throttle control to STOP position Wait for all moving parts to stop 2 Remove safety ignition...

Page 17: ...y it is important that an assistantstandintheoperatingposition andholdthesnowthrowerhandles Se rious personal injury and or damage to theunitcouldoccurifthesnowthrower should fall during the belt chan...

Page 18: ...um deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow the mix ratio found on stabilizer container Run engine at least 10 minutes after adding stabilizer...

Page 19: ...FULL position 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Drain tank and refill with fresh clean fuel 4 Water in fuel 4 Drain fuel tank and carbu...

Page 20: ...NOW THROWER MODEL PP11530ES 96192001902 AUGER HOUSING IMPELLER ASSEMBLY 2 EXPLODED 2 10 9 1 11 11 3 12 12 4 13 14 15 17 8 7 11 5 6 11 16 18 35 19 21 22 23 24 25 23 22 21 20 36 26 27 28 30 29 31 31 32...

Page 21: ...2199 CLEAN OUT TOOL 8 405400 TOOL CLIP 9 73800400 NUT 1 4 20 10 74780426 SCREW 1 4 20 X 625 11 155377 NUT 5 16 18 12 163183 SCREW 5 16 18 X 625 13 19111507 WASHER 14 10040500 LOCKWASHER 5 16 15 749405...

Page 22: ...NG 2 404933X479 SCRAPPER BAR 3 72270505 CARRIAGEBOLT5 16 18X 625 4 155377 NUT 5 16 18 1 2 01 07 019 A 1 420497X479 AUGER ASSEMBLY 30 LH 2 420498X479 AUGER ASSEMBLY 30 RH NOTE All component dimensions...

Page 23: ...ARING PLUG 3 179582 SCREW 5 16 18 X 1 00 1 2 3 4 4 3 01 11 001 A 1 174762X479 SKID PLATE LH 2 178777X479 SKID PLATE RH 3 72270506 CARRIAGE BOLT 5 16 18 X 75 4 751153 NUT 5 16 18 NOTE All component dim...

Page 24: ...6 CARRIAGEBOLT5 16 18X 750 3 179246 PLASTIC WASHER 4 10040500 LOCKWASHER 5 16 5 128638 NUT 5 16 18 1 2 3 3 2 01 17 003 A 1 182516 WEIGHT BAR 2 72110510 CARRIAGEBOLT5 16 18X1 25 3 751153 NUT 5 16 18 NO...

Page 25: ...30 NUT 1 4 20 11 72250505 CARRIAGE BOLT 5 16 18 X 50 12 751153 NUT 5 16 18 13 184505 DEFLECTOR SPRING 14 420679 SERVICE PART DEFLECTOR CONTROL HEAD 15 420672 SERVICE PART DEFLECTOR CONTROL CABLE NOTE...

Page 26: ...hazardous damage your snow thrower and void your warranty 1 2 2 3 6 6 4 5 01 09 007 A KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 420337 LEVER CABLE ROTATOR ASSEMBLY 2 17501010 SCREW 10 2...

Page 27: ...S 96192001902 HANDLES KEY PART NO NO DESCRIPTION 1 4 5 6 7 7 8 10 11 14 14 12 13 13 12 2 3 9 9 8 01 08 002 D 1 412683X479 CONTROL PANEL 2 412681X479 CONTROL LEVER LH 3 412682X479 CONTROL LEVER RH 4 41...

Page 28: ...zardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 3 3 5 5 3 4 5 5 01 08 004 A 1 419798X479 LOOP HANDLE LH 2 419799X479 LOOP HANDLE RH 3...

Page 29: ...lure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1 2 3 4 5 6 5 7 8 9 10 01 12 001 A 1 180480 IMPELLER ROD ASSEMBLY 2 405740 TRACTION ROD ASSE...

Page 30: ...Y PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL PP11530ES 96192001902 HANDLES 1 2 3 4 5 6 01 08 007 B 1 412675X004 INTERLOCK SPRING 2 414572 INTERLOCK CAM 3 178831 TORSION SPRING 4 169675 RET...

Page 31: ...lure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1a 1b 1b 2 4 3 3 4 6 7 7 8 5 6 01 03 002 A 1 404923 AXLE ASSEMBLY assy of 1a 1b 1a 404307 AX...

Page 32: ...24 4 41 40 40 3 6 5 4 8 9 4 10 11 12 11 9 9 4 13 37 39 4 36 4 38 4 15 14 16 20 19 21 44 17 18 32 33 34 33 42 24 22 24 4 43 50 49 51 52 53 54 55 56 67 49 51 57 58 52 64 4 1 2 7 35 35 65 23 23 23 59 63...

Page 33: ...5 SPRING 38 402652 PLATE PIVOT ROD 39 12000007 E RING 375 40 184471 SHOULDER SCREW 41 410877 BOTTOM PAN 42 413429X479 SPRING BRACKET 43 420900 DRIVE PLATE ASSEMBLY 44 414557 IDLER SPRING 45 180522 IDL...

Page 34: ...rts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 3 4 4 3 01 00 008 A TECUMSEH ENGINE MODEL LH358SA 1596...

Page 35: ...24 22 21 23 22 15 18 17 16 20 19 21 01 15 001 A 1 405161 COVER 2 184471 SHOULDER SCREW 3 12000045 RETAINER RING 4 192126 WHEEL DRIVER 5 182466 RETAINER RING 6 187622 WHEEL LOBE 7 194941 CLUTCH SLIDE...

Page 36: ...Y LH 2 196753X421 WHEEL ASSEMBLY RH 2 1 3 01 15 003 A 1 410293 CABLE BRACKET LH 2 410294 CABLE BRACKET RH 3 17060410 SCREW 1 4 20 X 625 NOTE All component dimensions given in U S inches 1 inch 25 4 mm...

Page 37: ...ASHER 1 4 20 7 191730 LOCKNUT 1 4 20 8 72250505 CARRIAGE BOLT 5 16 18 X 5 8 9 751153 LOCKNUT 5 16 18 10 73800600 LOCKNUT 3 8 16 11 19131316 WASHER 3 8 12 198636 SHEAR BOLT 1 4 20 X 1 3 4 13 198638 SPA...

Page 38: ...GGER 9 415475 DECAL SPEED CONTROL 10 183730 DECAL REMOTE DEFLECTOR CONTROL 420915 OWNER S MANUAL ENGLISH 420916 OWNER S MANUAL FRENCH NOTE All component dimensions given in U S inches 1 inch 25 4 mm I...

Page 39: ...39 SERVICE NOTES...

Page 40: ...s Warranty does not apply to any product which has been sub jected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 5 Exclusions Excluded f...

Reviews: