Poulan Pro 420915 Owner'S Manual Download Page 12

12

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 21)

The engine on your snow thrower has been shipped, from 

the factory, already filled with oil.
1.  Check engine oil with snow thrower on level ground.
2.  Remove oil fill cap/dipstick and wipe clean, reinsert 

the dipstick and screw tight, wait for a few seconds, 

remove and read oil level. If necessary, add oil until 

“FULL” mark on dipstick is reached. Do not overfill.

• 

To change engine oil, see “TO CHANGE ENGINE OIL” 

in the Main te nance sec tion of this manual.

ADD GASOLINE (See Fig. 21)

• 

Fill fuel tank to bottom of tank filler neck.  Do not over-

fill.  Use fresh, clean, regular unleaded gasoline with 

a minimum of 87 octane.  Do not mix oil with gasoline.  

Purchase fuel in quan ti ties that can be used within 30 

days to assure fuel freshness.

WARNING:  Wipe off any spilled oil or 

fuel.  Do not store, spill or use gasoline 

near an open flame.

CAUTION:  Alcohol blended fuels (called 

gas o hol or using ethanol or methanol) can at-

tract moisture which leads to separation and 

for ma tion of acids dur ing storage.  Acidic gas 

can damage the fuel system of an engine while 

in storage.  To avoid engine problems, the fuel 

system should be emptied be fore stor age of 

30 days or longer.  Drain the gas tank, start 

the engine and let it run until the fuel lines 

and carburetor are empty.  Use fresh fuel next 

season.  See Storage In struc tions for ad di tion al 

information.  Never use engine or car bu re tor 

cleaner products in the fuel tank or per ma nent 

damage may occur.

ground surface. Adjust skid plates evenly to proper height 

for current surface conditions. For removal of snow in 

normal con di tions, such as a paved driveway or side walk, 

place skid plates in the highest position (lowest scraper 

clear ance) to give a 1/8" clearance between the scraper 

bar and the ground.  Use a middle position if the surface 

to be cleared is uneven.

NOTE:

 It is not recommended to operate the snow thrower 

over gravel or rocky surfaces. Objects such as gravel, rocks 

or other debris, can easily be picked up and thrown by the 

impeller, which can cause serious personal injury, property 

dam age or damage to the snow thrower. 
• 

If snow thrower must be operated over gravel surface, 

use extra caution and be sure skid plates are adjusted 

to lowest (highest scraper clear ance) position.

1.  Shut off engine and wait for all moving parts to stop.
2.  Adjust skid plates by loosening the hex nuts, then mov-

ing skid plate to desired position. Be sure both plates 

are adjusted evenly. Tighten securely.

SCRAPER BAR

The scraper bar is not adjustable, but is reversible.  After 

con sid er able use it may become worn.  When it has worn 

almost to the edge of the housing, it can be reversed, 

providing additional service before requiring replacement.  

Replace a dam aged or worn scrap er bar.

TO USE DRIFT CUTTERS (See Fig. 20)

Use the drift cutters to cut through deep snowdrifts that are 

higher than the front of the snow thrower.
•  Loosen upper adjustment nut enough to allow drift 

cutter to be raised to highest position and tighten nut 

securely. Repeat for opposite side of snow thrower.

•  When not using drift cutters, loosen adjustment nut, 

lower to storage position and tighten nut securely.

OPERATION

ENGINE OIL

FILL CAP / 

DIPSTICK

FUEL SHUT-

OFF VALVE

PRIM ER

SAFETY 

IG NI TION 

KEY

THROT TLE

CHOKE CONTROL

STARTER BUTTON

RECOIL 

STARTER 

HANDLE

GAS O LINE 

FILLER CAP

NOTE:  ALL ITEMS ARE SHOWN IN THEIR TYPICAL LOCATION.  

ACTUAL LOCATION MAY VARY WITH ENGINE ON YOUR UNIT.

POWER CORD PLUG

FIG. 21

SKID PLATE

LOW POSITION (HIGH GROUND CLEAR ANCE)

HEX 

NUTS

HIGH POSITION

(LOW GROUND

CLEARANCE)

AUGER 

HOUSING

FIG. 19

SCRAPER BAR

ADJUST-

MENT NUT

STORAGE 

POSITION

AUGER 

HOUSING

DRIFT 

CUTTER

FIG. 20

Summary of Contents for 420915

Page 1: ...OWER Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serio...

Page 2: ...wn from the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing gravel...

Page 3: ...h transport speeds on slippery surfaces Look behind and use care when operating in reverse 13 Disengage power to the collector impeller when snow thrower is transported or not in use 14 Use only attac...

Page 4: ...05 1 LOCKNUT 1 4 20 191730 1 NYLON WASHER 179246 1 SHOULDER BOLT 1 4 20 179829 1 SPRING 184505 1 LOCKNUT 3 8 73800600 3 RETAINER SPRINGS 169675 2 LOCKNUTS 1 4 20 73800400 1 TRACTION DRIVE CONTROL ROD...

Page 5: ...olding speed control rod to lower handle 5 Remove the two 2 plastic ties securing the upper handle to the pallet 6 Remove snow thrower from carton and check carton thoroughly for additional loose part...

Page 6: ...EVE LOOP OPENING UP FIG 5 INSTALL AUGER CONTROL ROD See Figs 5 and 6 The auger control rod has the short loop on the end of the spring as shown 1 Slide rubber sleeve up rod and hook end of spring into...

Page 7: ...urposes Correct and equal tire pressure is important for best snow throwing performance Reduce tire pressure to 14 17 PSI 19 24 5 N m INSTALL CHUTE DEFLECTOR REMOTE CONTROL See Figs 8 and 9 1 Install...

Page 8: ...Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO...

Page 9: ...to cut through deep snowdrifts Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine Choke control used for starting a cold engine LH and RH turn trigge...

Page 10: ...rward or reverse movement of the snow thrower AUGER Release the auger control lever to stop throwing snow ENGINE 1 Move throttle control to STOP position 2 Remove do not turn safety ignition key to pr...

Page 11: ...ing make certain all controls are disengaged and the auger impeller and all moving parts have stopped Disconnect the spark plug wire and keep the wire away from the spark plug to pre vent accidental s...

Page 12: ...ce to give a 1 8 clearance between the scraper bar and the ground Use a middle position if the surface to be cleared is uneven NOTE It is not recommended to operate the snow thrower overgravelorrockys...

Page 13: ...ine from starting If you do flood the engine wait a few minutes before attempting to start and DO NOT push the primer 5 Pull recoil starter handle quickly Do not allow starter rope to snap back OPERAT...

Page 14: ...vel 2 Check for loose fasteners 3 Checkcontrolstobesuretheyarefunctioningproperly LUBRICATION Keep your snow thrower well lubricated See LUBRICATION CHART MAINTENANCE LUBRICATION CHART Engine oil Pivo...

Page 15: ...low dirt to enter the engine 8 Refill engine with oil through oil dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCTSPECIFICATIONS sectionofthismanual 9 Use gauge on oil fi...

Page 16: ...o see if one or both of the bolts have sheared To replace the shear bolts 1 Disengage all controls and move throttle control to STOP position Wait for all moving parts to stop 2 Remove safety ignition...

Page 17: ...y it is important that an assistantstandintheoperatingposition andholdthesnowthrowerhandles Se rious personal injury and or damage to theunitcouldoccurifthesnowthrower should fall during the belt chan...

Page 18: ...um deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow the mix ratio found on stabilizer container Run engine at least 10 minutes after adding stabilizer...

Page 19: ...FULL position 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Drain tank and refill with fresh clean fuel 4 Water in fuel 4 Drain fuel tank and carbu...

Page 20: ...NOW THROWER MODEL PP11530ES 96192001902 AUGER HOUSING IMPELLER ASSEMBLY 2 EXPLODED 2 10 9 1 11 11 3 12 12 4 13 14 15 17 8 7 11 5 6 11 16 18 35 19 21 22 23 24 25 23 22 21 20 36 26 27 28 30 29 31 31 32...

Page 21: ...2199 CLEAN OUT TOOL 8 405400 TOOL CLIP 9 73800400 NUT 1 4 20 10 74780426 SCREW 1 4 20 X 625 11 155377 NUT 5 16 18 12 163183 SCREW 5 16 18 X 625 13 19111507 WASHER 14 10040500 LOCKWASHER 5 16 15 749405...

Page 22: ...NG 2 404933X479 SCRAPPER BAR 3 72270505 CARRIAGEBOLT5 16 18X 625 4 155377 NUT 5 16 18 1 2 01 07 019 A 1 420497X479 AUGER ASSEMBLY 30 LH 2 420498X479 AUGER ASSEMBLY 30 RH NOTE All component dimensions...

Page 23: ...ARING PLUG 3 179582 SCREW 5 16 18 X 1 00 1 2 3 4 4 3 01 11 001 A 1 174762X479 SKID PLATE LH 2 178777X479 SKID PLATE RH 3 72270506 CARRIAGE BOLT 5 16 18 X 75 4 751153 NUT 5 16 18 NOTE All component dim...

Page 24: ...6 CARRIAGEBOLT5 16 18X 750 3 179246 PLASTIC WASHER 4 10040500 LOCKWASHER 5 16 5 128638 NUT 5 16 18 1 2 3 3 2 01 17 003 A 1 182516 WEIGHT BAR 2 72110510 CARRIAGEBOLT5 16 18X1 25 3 751153 NUT 5 16 18 NO...

Page 25: ...30 NUT 1 4 20 11 72250505 CARRIAGE BOLT 5 16 18 X 50 12 751153 NUT 5 16 18 13 184505 DEFLECTOR SPRING 14 420679 SERVICE PART DEFLECTOR CONTROL HEAD 15 420672 SERVICE PART DEFLECTOR CONTROL CABLE NOTE...

Page 26: ...hazardous damage your snow thrower and void your warranty 1 2 2 3 6 6 4 5 01 09 007 A KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 420337 LEVER CABLE ROTATOR ASSEMBLY 2 17501010 SCREW 10 2...

Page 27: ...S 96192001902 HANDLES KEY PART NO NO DESCRIPTION 1 4 5 6 7 7 8 10 11 14 14 12 13 13 12 2 3 9 9 8 01 08 002 D 1 412683X479 CONTROL PANEL 2 412681X479 CONTROL LEVER LH 3 412682X479 CONTROL LEVER RH 4 41...

Page 28: ...zardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 3 3 5 5 3 4 5 5 01 08 004 A 1 419798X479 LOOP HANDLE LH 2 419799X479 LOOP HANDLE RH 3...

Page 29: ...lure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1 2 3 4 5 6 5 7 8 9 10 01 12 001 A 1 180480 IMPELLER ROD ASSEMBLY 2 405740 TRACTION ROD ASSE...

Page 30: ...Y PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL PP11530ES 96192001902 HANDLES 1 2 3 4 5 6 01 08 007 B 1 412675X004 INTERLOCK SPRING 2 414572 INTERLOCK CAM 3 178831 TORSION SPRING 4 169675 RET...

Page 31: ...lure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1a 1b 1b 2 4 3 3 4 6 7 7 8 5 6 01 03 002 A 1 404923 AXLE ASSEMBLY assy of 1a 1b 1a 404307 AX...

Page 32: ...24 4 41 40 40 3 6 5 4 8 9 4 10 11 12 11 9 9 4 13 37 39 4 36 4 38 4 15 14 16 20 19 21 44 17 18 32 33 34 33 42 24 22 24 4 43 50 49 51 52 53 54 55 56 67 49 51 57 58 52 64 4 1 2 7 35 35 65 23 23 23 59 63...

Page 33: ...5 SPRING 38 402652 PLATE PIVOT ROD 39 12000007 E RING 375 40 184471 SHOULDER SCREW 41 410877 BOTTOM PAN 42 413429X479 SPRING BRACKET 43 420900 DRIVE PLATE ASSEMBLY 44 414557 IDLER SPRING 45 180522 IDL...

Page 34: ...rts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 3 4 4 3 01 00 008 A TECUMSEH ENGINE MODEL LH358SA 1596...

Page 35: ...24 22 21 23 22 15 18 17 16 20 19 21 01 15 001 A 1 405161 COVER 2 184471 SHOULDER SCREW 3 12000045 RETAINER RING 4 192126 WHEEL DRIVER 5 182466 RETAINER RING 6 187622 WHEEL LOBE 7 194941 CLUTCH SLIDE...

Page 36: ...Y LH 2 196753X421 WHEEL ASSEMBLY RH 2 1 3 01 15 003 A 1 410293 CABLE BRACKET LH 2 410294 CABLE BRACKET RH 3 17060410 SCREW 1 4 20 X 625 NOTE All component dimensions given in U S inches 1 inch 25 4 mm...

Page 37: ...ASHER 1 4 20 7 191730 LOCKNUT 1 4 20 8 72250505 CARRIAGE BOLT 5 16 18 X 5 8 9 751153 LOCKNUT 5 16 18 10 73800600 LOCKNUT 3 8 16 11 19131316 WASHER 3 8 12 198636 SHEAR BOLT 1 4 20 X 1 3 4 13 198638 SPA...

Page 38: ...GGER 9 415475 DECAL SPEED CONTROL 10 183730 DECAL REMOTE DEFLECTOR CONTROL 420915 OWNER S MANUAL ENGLISH 420916 OWNER S MANUAL FRENCH NOTE All component dimensions given in U S inches 1 inch 25 4 mm I...

Page 39: ...39 SERVICE NOTES...

Page 40: ...s Warranty does not apply to any product which has been sub jected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 5 Exclusions Excluded f...

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