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13

GENERAL REC OM MEN DA TIONS

The warranty on this snow thrower does not cover items 

that have been sub ject ed to operator abuse or negligence.  

To receive full value from the warranty, operator must 

maintain snow thrower as in struct ed in this manual.  Some 

ad just ments will need to be made periodically to properly 

maintain your snow thrower.  All adjustments in the Service 

and Ad just ments section of this manual should be checked 

at least once each season.
•  Once a year, you should replace the spark plug and 

check belts for wear.  A new spark plug will help your 

engine run better and last longer.

•  Follow the maintenance schedule in this manual.

NOTE:

 Use only Original Equipment Manufacturer (OEM) 

parts to service this unit.  Failure to do so can cause the unit 

to malfunction and pose a risk of injury to the operator.

BEFORE EACH USE

1.  Check engine oil level.
2.  Check for loose fasteners.
3.  Check controls to be sure they are functioning properly.

LUBRICATION

Keep your snow thrower well lubricated

(See “LU BRI CA TION CHART”).

MAINTENANCE

LUBRICATION CHART

SNOW THROWER

Always observe the safety rules when performing any 

main te nance.

TIRES

• 

Maintain proper air pressure in both tires (14–17 P.S.I. 

/ 19-24.5 N-m).

• 

Keep tires free of gasoline and oil, which can harm rubber.

NOTE:

 To seal tire punctures and prevent flat tires due 

to slow leaks, tire sealant may be purchased from your 

local parts dealer. Tire sealant also prevents tire dry rot 

and cor ro sion.

V-BELTS

Check V-belts for deterioration and wear after every 50 

hours of operation and replace if necessary. The belts 

are not ad just able. Replace belts if they begin to slip from 

wear. (See “TO REMOVE BELT COVER” in the Service 

and Adjustments section of this manual).
The V-belts on your snow thrower are of special con struc tion 

and should be replaced by original equipment man u fac tur er 

(OEM) belts avail able from your nearest dealer. Using other 

than OEM belts can cause personal injury or damage to 

the snow thrower.

 

SAE 5W-30 Motor Oil

 

See “ENGINE”

in Maintenance

section

 

General

     Purpose

     Grease

Engine oil

 

Pivot 

points

 

Auger

grease fittings

Summary of Contents for 419002

Page 1: ...OWER Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serio...

Page 2: ...machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing gravel drives walk...

Page 3: ...h transport speeds on slippery surfaces Look behind and use care when operating in reverse 13 Disengage power to the collector impeller when snow thrower is transported or not in use 14 Use only attac...

Page 4: ...parts and hardware you assemble must be tightened securely Use the correct tools as necessary to ensure proper tightness REMOVE SNOW THROWER FROM CARTON 1 Remove all accessible loose parts and parts b...

Page 5: ...ve control rod has the long loop on the end of the spring as shown 1 Slide rubber sleeve up rod and hook end of spring into pivot bracket with loop opening down as shown 2 With top end of rod position...

Page 6: ...thrower were overinflated at the fac tory for shipping purposes Correct and equal tire pressure is important for best snow throwing performance Reduce tire pressure to 14 17 PSI 19 24 5 N m AUGER CONT...

Page 7: ...Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO...

Page 8: ...e used for starting the engine Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine Choke control used for starting a cold engine MEETS A N S I SAFETY R...

Page 9: ...E CHOKE CONTROL See Fig 11 The choke control is located on the engine Use the choke control whenever you are starting a cold engine Do not use to start a warm engine To engage choke turn knob clockwis...

Page 10: ...ecommended that you use a slower speed until you are familiar with the operation of the snow thrower HIGH POSITION CHUTE DEFLECTOR LOW POSITION KNOB FIG 13 USING THE CLEAN OUT TOOL See Fig 15 In certa...

Page 11: ...eads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be emptied before storage o...

Page 12: ...e control to the OFF position Allow the engine to warm up for a few minutes Engine will not develop full power until it has reached normal operat ing temperature WARM START RECOIL STARTER Follow the s...

Page 13: ...oningproperly LUBRICATION Keep your snow thrower well lubricated See LUBRICATION CHART MAINTENANCE LUBRICATION CHART SNOW THROWER Always observe the safety rules when performing any maintenance TIRES...

Page 14: ...MUFFLER Inspect and replace corroded muffler as it could create a fire hazard and or damage SPARK PLUG Replace spark plug at the beginning of each season or after every 100 hours of operation whicheve...

Page 15: ...ndinstall anew1 4 20x2 shoulder shearboltandspacer Install 1 4 20 lock nut and tighten securely CAUTION Do not substitute Use only original equipment shear bolts as supplied with your snow thrower 4 C...

Page 16: ...ses handles to rejoin the auger housing and frame assembly pull up on the auger belt and squeeze sides together above pulley so belt is fully seated in groove of pulley 11 Bring snow thrower completel...

Page 17: ...due to suspected carburetor problems take your snow thrower to a qualified service center Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty Ne...

Page 18: ...FULL position 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Drain tank and refill with fresh clean fuel 4 Water in fuel 4 Drain fuel tank and carbu...

Page 19: ...19 SERVICE NOTES...

Page 20: ...92001703 AUGER HOUSING IMPELLER ASSEMBLY 6 6 5 9 9 12 7 7 8 6 11 57 10 13 4 14 16 15 36 37 50 47 42 42 44 27 27 43 43 46 38 45 41 40 39 34 32 49 19 48 51 33 35 56 30 31 19 19 55 26 10 22 25 20 18 58 2...

Page 21: ...Bolt Shear 29 174762X479 Skid Plate LH 30 405977X479 Auger Assembly RH 31 405976X479 Auger Assembly LH 32 407768 O Ring 33 407769 Bushing Flange 3 4 34 174681 Washer Thrust 3 4 35 174684 Bearing Thru...

Page 22: ...22 REPAIR PARTS SNOW THROWER MODEL NO PR8527ES 96192001703 CONTROL PANEL DISCHARGE CHUTE 1 2 2 6 7 4 5 6 8 8 19 2 26 28 27 27 25 20 29 3 18 17 10 15 12 21 9 16 14 13 31 34 30 14 07_Chute knob_2...

Page 23: ...Nylon 15 404770X428 Chute Assembly 16 178633X428 Deflector Assembly 17 179145 Seal Deflector 18 128415 Rivet Blind 19 414281 Knob Speed Control Lever 20 72270506 Bolt Carriage 5 16 18 x 3 4 21 155415...

Page 24: ...24 REPAIR PARTS SNOW THROWER MODEL NO PR8527ES 96192001703 HANDLES 10 15 23 22 27 27 22 15 32 31 32 30 31 38 39 7 6 2 5 5 1 8 28 28 9 18 19 26 24 24 25 5 5 40 12 11 15 11 15 16 17 16 17 14 11 13...

Page 25: ...18 16 19131316 Washer Flat 3 8 17 178899 Knob Handle 18 180480 Rod Auger Control 19 405740 Rod Traction Control 22 72120618 Bolt Carriage 3 8 16 x 2 1 4 23 178643X479 Handle Tube Lower 24 180447 Sleev...

Page 26: ...OWER MODEL NO PR8527ES 96192001703 DRIVE 4 4 4 4 2 5 5 2 20 21 17 19 19 18 18 7 7 2 2 2 24 23 12 32 27 44 22 16 15 2 4 4 13 4 2 5 5 8 9 10 6 41 14 44 43 11 35 33 15 41 22 34 29 22 31 26 25 28 30 40 39...

Page 27: ...Trunnion Bearing Assembly 16 186951X479 Bracket Pivot Shift 17 179831 Ring Rubber Wheel 18 198176X479 Plate Rubber Wheel 19 73930500 Nut Lock 5 16 18 20 178613 Hub Rubber Wheel 21 74760514 Screw Hex H...

Page 28: ...DEL NO PR8527ES 96192001703 CHASSIS ENGINE PULLEYS 6 19 17 10 21 22 23 2 3 4 6 9 12 15 27 26 25 24 18 7 20 30 29 31 31 58 16 53 1 42 8 13 14 5 40 46 44 49 50 51 52 35 34 33 38 37 39 43 11 32 32 36 36...

Page 29: ...74780524 Screw Hex Head 5 16 18 x 1 1 2 19 175331 Bushing Idler Pivot 20 180523 Pulley Idler 2 3 4 21 74610516 Screw Hex Head 5 16 24 x 1 22 409475 Spacer Engine Pulley 23 180478 Pulley Engine Tracti...

Page 30: ...30 REPAIR PARTS SNOW THROWER MODEL NO PR8527ES 96192001703 WHEELS DECALS 3 2 7 7 5 5 6 6 4 7 1 2 5 3 1 4 2 1 7 6 8 9...

Page 31: ...421 Wheel Assembly 13 LH 2 155443 Pin Klik 1 4 3 187865X421 Wheel Assembly 13 RH 4 146315 Screw Hex Head 5 16 18 x 3 4 5 179830 Bearing Axle 6 174697 Washer Thrust 1 7 17490508 Bolt 5 16 18 x 1 2 KEY...

Page 32: ...s Warranty does not apply to any product which has been sub jected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 5 Exclusions Excluded f...

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