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17

STORAGE

Immediately prepare your snow thrower for storage at 

the end of the season or if the unit will not be used for 30 

days or more.

WARNING: Never store the snow 

thrower with gaso line in the tank in side 

a build ing where fumes may reach an 

open flame, spark or pilot light as on a 

fur nace, water heater, clothes dryer or 

gas ap pli ance.  Allow the engine to cool 

be fore storing in any enclosure.

SNOW THROWER

When snow thrower is to be stored for a period of time, 

clean it thor oughly, re move all dirt, grease, leaves, etc. 

Store in a clean, dry area.
1.  Clean entire snow thrower (See “CLEANING” in the 

Main te nance section of this manual).

2.  Inspect and replace belts, if necessary (See “TO RE-

 PLACE BELTS” in the Service and Adjustments sec tion 

of this manual).

3.  Lubricate as shown in the Main te nance sec tion of this 

man u al.

4.  Be sure that all nuts, bolts, screws, and pins are securely 

fas tened. Inspect moving parts for damage, breakage 

and wear. Replace if nec es sary.

5.  Touch up all rusted or chipped paint surfaces; sand 

lightly before painting.

ENGINE

FUEL SYS TEM
IMPORTANT

:  It is important to prevent gum deposits 

from forming in essential fuel system parts such as 

carburetor,  fuel hose, or tank during storage.  Alcohol 

blended fuels (called gasohol or using ethanol or metha-

nol) can attract moisture which leads to separation and 

formation of acids during storage. Acidic gas can dam-

age the fuel system of an engine while in storage.

•  Empty the fuel tank by starting the engine and letting 

it run until the fuel lines and car bu re tor are empty.

• 

Never use engine or carburetor cleaner prod ucts in the 

fuel tank or permanent damage may occur.

•  Use fresh fuel next season.

NOTE: 

 Fuel stabilizer is an acceptable alternative in min-

 i miz ing the formation of fuel gum deposits during stor age. 

Add stabilizer to gasoline in fuel tank or storage container. 

Always follow the mix ratio found on stabilizer container. 

Run engine at least 10 min utes after adding stabilizer to 

allow the stabilizer to reach the carburetor. Do not empty 

the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean en-

gine oil. (See “ENGINE” in the Maintenance section of 

this man ual).

CYLINDER

1.  Remove spark plug.
2.  Pour approximately one ounce (30 ml) of oil through 

spark plug hole into cylinder.

3.  Pull recoil starter handle slowly a few times to dis trib ute 

oil.

4.  Replace with new spark plug.

OTHER

•  Remove safety ignition key; store in a safe place.
•  Do not store gasoline from one season to another.
•  Replace your gasoline can if your can starts to rust. 

Rust and/or dirt in your gasoline will cause problems.

• 

If possible, store your snow thrower indoors and cover 

it to protect it from dust and dirt.

•  Cover your snow thrower with a suitable pro tec tive 

cover that does not retain moisture. Do not use plastic. 

Plastic cannot breathe, which allows con den sa tion to 

form and will cause your snow thrower to rust.

IMPORTANT

: Never cover snow thrower while engine/

exhaust area is still warm.

NOTE:

 To seal punctures or prevent flat tires due to slow 

leaks, tire sealant may be purchased from your local parts 

dealer. Tire sealant also prevents tire dry rot and cor ro sion.

ENGINE

CARBURETOR

Your carburetor is not adjustable. Engine performance 

should not be affected at altitudes up to 2,134 meters. If 

your engine does not operate properly due to suspected 

carburetor problems, take your snow thrower to a Sears 

service centre/department.

ENGINE SPEED

Never tamper with the engine governor, which is factory set 

for proper engine speed. Overspeeding the engine above 

the factory high speed setting can be dangerous and will 

void the warranty. If you think the engine-governed high 

speed needs adjusting, contact a Sears service centre/de-

partment, which has the proper equipment and experience 

to make any necessary ad just ments.

TO REMOVE WHEELS (See Fig. 21)

•  Remove the klik pin and remove wheel from axle.

IMPORTANT:

 When installing wheel, be sure to use the 

axle hole closest to the end of the shaft – 

do not

 use the 

hole in the wheel hub (if equipped).  Inner hole in axle and 

hole in wheel hub are not used for your model snow thrower.

AXLE

KLIK PIN (INSTALL 

IN OUTER HOLE 

OF AXLE ONLY)

OUTER HOLE

WHEEL HUB

WHEEL

FIG. 21

SERVICE AND ADJUSTMENTS

Summary of Contents for 415324

Page 1: ...Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious in...

Page 2: ...wn from the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing gravel...

Page 3: ...SHUT THE ENGINE OFF 2 Wait 10 seconds to be sure the impeller blades have stopped rotating 3 Always use a clean out tool not your hands Maintenance and Storage 1 Check shear bolts and other bolts at f...

Page 4: ...4 PARTS PACKED SEPARATELY IN CARTON...

Page 5: ...ton and check carton thoroughly for additional loose parts HOW TO SET UP YOUR SNOW THROWER TOOL BOX See Fig 8 A toolbox is provided on your snow thrower The toolbox is located on top of the belt cover...

Page 6: ...thrower 2 Positionchuterotaterheadoverchutebracket Ifneces sary rotatechuteassemblytoalignsquareandpinonun dersideofchuterotaterheadwithholesinchutebracket 3 With chute rotater head and chute bracket...

Page 7: ...Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO...

Page 8: ...ectric start button used for starting the engine Recoil auxiliary starter handle used for starting the engine Primer pumps additional fuel from the carburetor to the cylinder for use when starting a c...

Page 9: ...clockwise to disengage OPERATION TO CONTROL SNOW DISCHARGE See Figs 10 11 WARNING Snow throwers have ex posed rotating parts which can cause severe injury from contact or from ma terial thrown from t...

Page 10: ...e this blockage When cleaning repairing or inspecting make certain all controls are disengaged and the auger impeller and all moving parts have stopped Disconnect the spark plug wire and keep the wire...

Page 11: ...r button until engine starts IMPORTANT Do not crank engine more than five con tinuous seconds between each time you try to start Wait 5 to 10 seconds between each attempt 7 When the engine starts rele...

Page 12: ...l not turn the engine proceed as follows 1 Grasp the recoil starter handle and slowly pull as much rope out of the starter as possible 2 Release the recoil starter handle and let it snap back against...

Page 13: ...Original Equipment Manufacturer OEM parts to service this unit Failure to do so can cause the unit to malfunction and pose a risk of injury to the operator BEFORE EACH USE 1 Check engine oil level 2 C...

Page 14: ...2 Clean area around drain plug 3 Remove drain plug and drain oil in a suitable container 4 Install drain plug and tighten securely 5 Wipe off any spilled oil from snow thrower and engine 6 Install le...

Page 15: ...ot come in contact with plug 3 Alignholeinaugerhubwithholeinaugershaftandinstall anew1 4 20x2 shoulder shearboltandspacer Install 1 4 20 lock nut and tighten securely CAUTION Do not substitute Use onl...

Page 16: ...theidler arm bracket while bringing snow thrower together separate the snow thrower and repeat step 10 Belt must be fully seated in pulley groove when bringing the snow thrower together 12 Install the...

Page 17: ...tank and carburetor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace with clean en gine oil See ENGINE in the Maintenance section of this manual CYLINDER 1 Remove spark plug...

Page 18: ...er Engine idles or 1 Choke is in FULL position 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Empty fuel tank carburetor refill with fresh clean gas...

Page 19: ...19 SERVICE NOTES...

Page 20: ...20 REPAIR PARTS SNOW THROWER MODEL 961980019 96198001900 AUGER HOUSING IMPELLER ASSEMBLY...

Page 21: ...S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO D...

Page 22: ...22 3 2 1 1 2 6 19 2 2 26 28 27 27 25 20 29 7 4 5 6 8 8 16 18 17 10 14 3 13 15 9 11 12 31 32 30 REPAIR PARTS SNOW THROWER MODEL 961980019 96198001900 CONTROL PANEL DISCHARGE CHUTE...

Page 23: ...sembly 17 179145 Seal Deflector 18 128415 Rivet Blind 19 414281 Knob Speed Control Lever Red 20 72270506 Bolt Carriage 5 16 18 x 3 4 25 155377 Nut Lock 5 16 18 26 198474 Lever Assembly Speed Control 2...

Page 24: ...34 37 42 10 15 23 22 27 27 22 15 32 31 32 30 31 38 39 7 6 36 2 5 5 5 1 8 28 28 9 18 19 26 24 24 25 5 5 40 12 11 15 11 15 16 17 16 17 14 11 13 REPAIR PARTS SNOW THROWER MODEL 961980019 96198001900 HAND...

Page 25: ...2 1 4 23 401940X479 Handle Tube Lower 24 180447 Sleeve Spring 25 180926 Spring Traction Drive 26 178669 Spring Auger Control 27 17000616 Screw Hex Head 3 8 16 x 1 28 412680 Bushing Pivot Lever 30 183...

Page 26: ...26 4 4 4 4 4 2 2 43 11 1 1 22 5 5 5 2 2 20 41 21 17 13 3 6 14 19 18 18 15 24 36 35 34 37 31 9 12 23 26 29 25 4 4 33 28 32 27 44 REPAIR PARTS SNOW THROWER MODEL 961980019 96198001900 DRIVE...

Page 27: ...hifter 15 175344 Trunnion Bearing Assembly 17 178613 Hub Rubber Wheel 18 198176X479 Plate Rubber Wheel 19 74760514 Screw Hex Head 5 16 18 x 7 8 20 179831 Ring Rubber Wheel 21 73930500 Nut Lock 5 16 18...

Page 28: ...9 12 13 15 27 26 25 24 18 7 20 14 5 40 46 44 49 50 51 52 35 34 33 38 37 39 43 11 32 32 36 36 44 45 41 30 29 31 31 11 11 1 5 5 5 16 56 47 53 10 21 28 57 6 58 REPAIR PARTS SNOW THROWER MODEL 961980019...

Page 29: ...16 Screw Hex Head 5 16 24 x 1 22 409475 Spacer Engine Pulley 23 180478 Pulley Engine Traction Drive 24 179157 Pulley Engine Impeller Drive 25 400026 Washer Flat 3 8 26 850263 Washer Lock 3 8 KEY PART...

Page 30: ...30 3 2 7 7 5 5 6 6 4 7 1 2 REPAIR PARTS SNOW THROWER MODEL 961980019 96198001900 WHEELS DECALS...

Page 31: ...eflector 4 181042 Decal Danger 5 199437 Decal 6 181033 Decal Instruction 7 415391 Decal Traction Lever 8 415390 Decal Auger Lever 9 415475 Decal Speed Control 10 183730 Decal Remote Deflector 415324 O...

Page 32: ...This Warranty does not apply to any product which has been sub jected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 5 Exclusions Exclud...

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