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14

MAINTENANCE

V-BELTS

Check V-belts for deterioration and wear after every 50 

hours of operation and replace if necessary. The belts 

are not ad just able. Replace belts if they begin to slip from 

wear. (See “TO REMOVE BELT COVER” in the Service 

and Adjustments section of this manual).
The V-belts on your snow thrower are of special con struc tion 

and should be replaced by original equipment man u fac tur er 

(OEM) belts avail able from your nearest dealer. Using other 

than OEM belts can cause personal injury or damage to 

the snow thrower.

AUGER GEAR CASE

•  The gear case was filled with lubricant to the proper 

level at the factory. The only time the lubricant needs 

attention is if service has been performed on the gear 

case.

•  If lubricant is required, use only Ronex ED #1 grease.

TRACTION DRIVE SYSTEM

DO NOT lubricate the drive components inside the snow 

thrower. The sprockets, hex shafts, drive disc and friction 

wheel require no lubrication. The bearings and bushings 

are lifetime lubricated and require no maintenance.

CAUTION: Any lubricating of the above com po -

nents can cause contamination of the friction 

wheel and damage to the drive system of your 

snow thrower.

ENGINE

LUBRICATION

Use only high quality detergent oil rated with API service 

classification SG–SL. Select the oil's SAE viscosity grade 

according to your expected operating temperature.

TO CHANGE ENGINE OIL
Determine temperature range anticipated before next oil 

change. All oil must meet API service classification SG–SL.
•  Be sure snow thrower is on level surface.
•  Oil will drain more freely when warm.
•  Catch oil in a suitable container.

NOTE:

 The left side wheel may be removed from snow 

thrower for easier access to the oil drain plug and place-

 ment of a suitable container. The unit tilted, resting on the 

frame with the left wheel removed, will help drain any oil 

trapped inside the engine. (See “TO REMOVE WHEELS” 

in the Service and Adjustments section of this manual).
1.  Remove safety ignition key and disconnect spark plug 

wire from spark plug.  Place wire where it cannot come 

in contact with plug.

2.  Clean area around drain plug.
3.  Remove drain plug and drain oil in a suitable container.
4.  Install drain plug and tighten securely.
5.  Wipe off any spilled oil from snow thrower and engine.
6.  Install left wheel (if removed for draining oil). Be sure to 

install klick pin into proper hole in wheel axle (See “TO 

REMOVE WHEELS” in the Service and Adjustments 

section of this manual).

7.  Remove oil fill cap/dipstick. Be careful not to allow dirt 

to enter the engine.

8.  Refill engine with oil through oil dipstick tube. Pour 

slowly. Do not overfill. For approximate capacity see 

“PRODUCT SPECIFICATIONS” section of this man u al.

9.  Use gauge on oil fill cap/dipstick for checking level. Be 

sure dipstick cap is tightened securely for accurate 

reading. Keep oil at “FULL” line on dipstick.

10.  Wipe off any spilled oil.

MUFFLER

Inspect and replace corroded muffler as it could cre ate a 

fire haz ard and/or dam age.

SPARK PLUG

Replace spark plug at the beginning of each season or after 

every 100 hours of operation, whichever occurs first.  Spark 

plug type and gap setting are shown in the “PROD UCT 

SPEC I FI CA TIONS” section of this manual.

CLEANING

IMPORTANT:

  For best performance, keep snow thrower 

housing free of any dirt or trash. Clean the outside of your 

snow thrower after each use.

WARNING:  Remove safety ignition key 

and disconnect spark plug wire from 

spark plug and place wire where it can-

 not come in contact with plug.

• 

Keep finished surfaces/wheels free of gasoline, oil, etc.

•  We do not recommend using a garden hose to clean 

your snow thrower unless the electrical system, muffler 

and carburetor are covered to keep water out. Water 

in engine can result in shortened engine life.

NOTE:

  Although multi-viscosity oils (5W30, 10W30 etc.) 

improve starting in cold weather, these multi-viscosity oils 

will result in increased oil consumption when used above 

32°F/0°C.  Check your engine oil level more frequently to 

avoid possible engine damage from running low on oil.
Change the oil after every 25 hours of operation or at least 

once a year if the snow thrower is not used for 25 hours 

in one year.
Check the crankcase oil level before starting the engine and 

after each five (5) hours of continuous use. Tighten oil fill 

cap / dipstick securely each time you check the oil level.

Summary of Contents for 415324

Page 1: ...Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious in...

Page 2: ...wn from the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing gravel...

Page 3: ...SHUT THE ENGINE OFF 2 Wait 10 seconds to be sure the impeller blades have stopped rotating 3 Always use a clean out tool not your hands Maintenance and Storage 1 Check shear bolts and other bolts at f...

Page 4: ...4 PARTS PACKED SEPARATELY IN CARTON...

Page 5: ...ton and check carton thoroughly for additional loose parts HOW TO SET UP YOUR SNOW THROWER TOOL BOX See Fig 8 A toolbox is provided on your snow thrower The toolbox is located on top of the belt cover...

Page 6: ...thrower 2 Positionchuterotaterheadoverchutebracket Ifneces sary rotatechuteassemblytoalignsquareandpinonun dersideofchuterotaterheadwithholesinchutebracket 3 With chute rotater head and chute bracket...

Page 7: ...Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO...

Page 8: ...ectric start button used for starting the engine Recoil auxiliary starter handle used for starting the engine Primer pumps additional fuel from the carburetor to the cylinder for use when starting a c...

Page 9: ...clockwise to disengage OPERATION TO CONTROL SNOW DISCHARGE See Figs 10 11 WARNING Snow throwers have ex posed rotating parts which can cause severe injury from contact or from ma terial thrown from t...

Page 10: ...e this blockage When cleaning repairing or inspecting make certain all controls are disengaged and the auger impeller and all moving parts have stopped Disconnect the spark plug wire and keep the wire...

Page 11: ...r button until engine starts IMPORTANT Do not crank engine more than five con tinuous seconds between each time you try to start Wait 5 to 10 seconds between each attempt 7 When the engine starts rele...

Page 12: ...l not turn the engine proceed as follows 1 Grasp the recoil starter handle and slowly pull as much rope out of the starter as possible 2 Release the recoil starter handle and let it snap back against...

Page 13: ...Original Equipment Manufacturer OEM parts to service this unit Failure to do so can cause the unit to malfunction and pose a risk of injury to the operator BEFORE EACH USE 1 Check engine oil level 2 C...

Page 14: ...2 Clean area around drain plug 3 Remove drain plug and drain oil in a suitable container 4 Install drain plug and tighten securely 5 Wipe off any spilled oil from snow thrower and engine 6 Install le...

Page 15: ...ot come in contact with plug 3 Alignholeinaugerhubwithholeinaugershaftandinstall anew1 4 20x2 shoulder shearboltandspacer Install 1 4 20 lock nut and tighten securely CAUTION Do not substitute Use onl...

Page 16: ...theidler arm bracket while bringing snow thrower together separate the snow thrower and repeat step 10 Belt must be fully seated in pulley groove when bringing the snow thrower together 12 Install the...

Page 17: ...tank and carburetor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace with clean en gine oil See ENGINE in the Maintenance section of this manual CYLINDER 1 Remove spark plug...

Page 18: ...er Engine idles or 1 Choke is in FULL position 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Empty fuel tank carburetor refill with fresh clean gas...

Page 19: ...19 SERVICE NOTES...

Page 20: ...20 REPAIR PARTS SNOW THROWER MODEL 961980019 96198001900 AUGER HOUSING IMPELLER ASSEMBLY...

Page 21: ...S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO D...

Page 22: ...22 3 2 1 1 2 6 19 2 2 26 28 27 27 25 20 29 7 4 5 6 8 8 16 18 17 10 14 3 13 15 9 11 12 31 32 30 REPAIR PARTS SNOW THROWER MODEL 961980019 96198001900 CONTROL PANEL DISCHARGE CHUTE...

Page 23: ...sembly 17 179145 Seal Deflector 18 128415 Rivet Blind 19 414281 Knob Speed Control Lever Red 20 72270506 Bolt Carriage 5 16 18 x 3 4 25 155377 Nut Lock 5 16 18 26 198474 Lever Assembly Speed Control 2...

Page 24: ...34 37 42 10 15 23 22 27 27 22 15 32 31 32 30 31 38 39 7 6 36 2 5 5 5 1 8 28 28 9 18 19 26 24 24 25 5 5 40 12 11 15 11 15 16 17 16 17 14 11 13 REPAIR PARTS SNOW THROWER MODEL 961980019 96198001900 HAND...

Page 25: ...2 1 4 23 401940X479 Handle Tube Lower 24 180447 Sleeve Spring 25 180926 Spring Traction Drive 26 178669 Spring Auger Control 27 17000616 Screw Hex Head 3 8 16 x 1 28 412680 Bushing Pivot Lever 30 183...

Page 26: ...26 4 4 4 4 4 2 2 43 11 1 1 22 5 5 5 2 2 20 41 21 17 13 3 6 14 19 18 18 15 24 36 35 34 37 31 9 12 23 26 29 25 4 4 33 28 32 27 44 REPAIR PARTS SNOW THROWER MODEL 961980019 96198001900 DRIVE...

Page 27: ...hifter 15 175344 Trunnion Bearing Assembly 17 178613 Hub Rubber Wheel 18 198176X479 Plate Rubber Wheel 19 74760514 Screw Hex Head 5 16 18 x 7 8 20 179831 Ring Rubber Wheel 21 73930500 Nut Lock 5 16 18...

Page 28: ...9 12 13 15 27 26 25 24 18 7 20 14 5 40 46 44 49 50 51 52 35 34 33 38 37 39 43 11 32 32 36 36 44 45 41 30 29 31 31 11 11 1 5 5 5 16 56 47 53 10 21 28 57 6 58 REPAIR PARTS SNOW THROWER MODEL 961980019...

Page 29: ...16 Screw Hex Head 5 16 24 x 1 22 409475 Spacer Engine Pulley 23 180478 Pulley Engine Traction Drive 24 179157 Pulley Engine Impeller Drive 25 400026 Washer Flat 3 8 26 850263 Washer Lock 3 8 KEY PART...

Page 30: ...30 3 2 7 7 5 5 6 6 4 7 1 2 REPAIR PARTS SNOW THROWER MODEL 961980019 96198001900 WHEELS DECALS...

Page 31: ...eflector 4 181042 Decal Danger 5 199437 Decal 6 181033 Decal Instruction 7 415391 Decal Traction Lever 8 415390 Decal Auger Lever 9 415475 Decal Speed Control 10 183730 Decal Remote Deflector 415324 O...

Page 32: ...This Warranty does not apply to any product which has been sub jected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 5 Exclusions Exclud...

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