Poulan Pro 172787 Operator'S Manual Download Page 20

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REAR WHEEL GEAR DRIVE ONLY:
•   If you remove the drive pinions, wipe clean 

with dry cloth.  Re as sem ble dry. Do not 
lubricate. Do not use oil or grease.

NOTE: 

The pinion gears, on both sides of 

the mower, are the same, how ev er, they 
must be installed cor rect ly.  If in stalled 
in cor rect ly, the drive system will not work.
•   There are arrows embossed on both 

sides of the pinion gear.  With the arrow 
at the top of the pinion, the arrow must 
point towards the front of the mower.  
If the arrow points to the rear of the 
mower, turn the pinion around, then as-
semble to mower.

FRONT OF MOWER

COR RECT

IN COR RECT

Pinion

E-ring

Locknut

Pawls

Dust cover

Washers

Hubcap

Wave 

Washer

ALL MODELS:
•   Put wheels back in place.
•   If after cleaning, the drive wheels do not 
turn freely, contact your nearest authorized 
service center.

GEAR CASE (GEAR DRIVE MODELS)

•   To keep your drive system working 

properly, the gear case and area around 
the drive should be kept clean and free 
of trash build-up.  Clean under the drive 
cover twice a season.

•   The gear case is fi lled with lubricant to the 

proper level at the factory.  The only time 
the lubricant needs attention is if service 
has been performed on the gear case.

GEAR CASE WITH METAL HOUSING:
•   If lubricant is required, use only Texaco 

Starplex Premium 1 Grease, Part No. 
750369.  Do not substitute.

GEAR CASE WITH PLASTIC HOUSING:
•   If lubricant is required, use only 

ELF 

Multis EP00

.  Do not sub sti tute.

ENGINE

Read the maintenance section of your 
engine manual.

LUBRICATION

Change the oil after the fi rst two hours of 
operation and every 25 hours there af ter or 
at least once a year if the lawn mower is 
not used for 25 hours in one year.  Refer to 
engine manual.

TO CHANGE ENGINE OIL
(SEE ENGINE MANUAL)

•   Be sure lawn mower is on level surface.
•   Oil will drain more freely when warm.
•   Catch oil in a suitable container.
•   For engines without dipstick, re move 

bottom oil drain plug.

•   For engines with oil fi ll cap/dipstick, 

remove bottom drain plug or remove en-
gine oil cap and turn mower on its side.

•   After oil has drained completely, re place 

oil drain plug and tighten se cure ly.

•   Refi ll engine with oil.  Pour slowly.  Do 

not overfi ll.

•   Fill to top of slot inside of fi ller hole or 

to “FULL” line on dipstick on models so 
equipped.  Keep oil at proper level.

AIR FILTER

Your engine will not run properly and may 
be damaged by using a dirty air fi lter. 
Clean the element after every 25 hours of 
operation or every season.  Replace the air 
fi lter every 100 hours of operation or every 
season, whichever occurs fi rst.  Service air 
cleaner more often under dusty conditions.  
See the maintenance section of your 
engine manual.

MUFFLER

Inspect and replace corroded muffl er as it 
could create a fi re hazard and/or damage.

SPARK PLUG

Replace spark plug at the beginning of 
each mowing season or after every 100 
hours of operation, whichever occurs fi rst.  
Set spark plug gap according to engine 
manual specifi cations.

Summary of Contents for 172787

Page 1: ...172787 Rev 7 05 15 03 BY Printed in U S A SELF PROPELLED ROTARY LAWN MOWER...

Page 2: ...foot or wearing open sandals Always wear substantial foot wear Do not pull mower backwards unless absolutely necessary Always look down and behind before and while moving backwards Do not operate the...

Page 3: ...wire away fromtheplugtopreventaccidentalstarting Keep nuts and bolts especially blade attachment bolts tight and keep equip ment in good condition Never tamper with safety devices Check their proper o...

Page 4: ...g on your mower If the opening is on the right side of the mower housing it is a side discharge mower If the opening is at the back of the mower housing it is a rear dis charge mower Only rear dischar...

Page 5: ...Bolt Handle pin Handle adjustment bracket SQUEEZE 3 POSITION EURO ALL HANDLES Raise upper handle section into place on lower handle remove protective padding and tighten both handle knobs Remove handl...

Page 6: ...f hold them in warm water for a few minutes If bag gets wet let it dry before using Lift the rear door on the mower housing For HINGE BRACKET mounted catcher place the grass catcher frame onto the for...

Page 7: ...o top of catcher HARD TOP GRASS CATCHER ASSEMBLE FRAME AND BAG Thread upper tubular frame into hem of bag as shown Be sure angled ends of frame point downwards Slip lower frame into tubular upper fram...

Page 8: ...battery charger to charge battery after each use IMPORTANT The engine will not recharge your battery UNITS WITH DECK MOUNTED BATTERY or TRIMPLATE MOUNTED KEY SWITCH After charging connect engine conne...

Page 9: ...elds while operating your lawn mower or performing any adjustments or repairs We recom mend standard safety glasses or a wide vision safety mask worn over spectacles HOW TO USE YOUR LAWN MOWER ENGINE...

Page 10: ...sition is best for most lawns Raise wheels for low cut and lower wheels for high cut MODELS WITH SINGLE POINT WHEEL HEIGHT ADJUSTERS All 4 wheels are adjusted by a single lever Pull adjuster lever tow...

Page 11: ...her plate Screw and lock nut Position lock lever over hinge bracket as shown and raise lever to lock mulcher plug in place Allow discharge guard to rest against lock lever To return to discharging or...

Page 12: ...and install discharge deflector under door as shown Mower is now ready for discharging operation To convert to mulching or bagging operation discharge deflector must be removed and mulcher door must b...

Page 13: ...plug in a safe place Lift rear door and install grass catcher To convert to mulching or discharging operation remove grass catcher install mulcher plug if equipped and close rear door Mulcher plug if...

Page 14: ...essary wear CAUTION Under normal usage the catcher material is subject to deterioration and wear and should therefore be checked frequently for replacement Any replacement catcher should be checked to...

Page 15: ...control lever DRIVE CONTROL DISENGAGED Operator presence control bar Adjustment button on underside AUTOWALK ADJUSTMENT Over time the drive control system may become loose resulting in decreased speed...

Page 16: ...using ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine probl...

Page 17: ...osition Under certain conditions such as when mowing very tall grass raise the mower height on the first cut to reduce pushing effort to avoid overheating the engine and to avoid leaving clumps of gra...

Page 18: ...spark plug and clean new air filter element assures proper air fuel mixture and helps your engine run better and last longer Follow the Maintenance Schedule in this manual BEFORE EACH USE Check engin...

Page 19: ...LADE Care should be taken to keep the blade balanced An unbalanced blade will cause excessive vibration and eventual damage to lawn mower and engine The blade can be sharpened with a file or on a grin...

Page 20: ...ant is required use only ELF Multis EP00 Do not substitute ENGINE Read the maintenance section of your engine manual LUBRICATION Change the oil after the first two hours of operation and every 25 hour...

Page 21: ...ndle bracket Reassemble hairpin cotters onto mount ing pins Reassemble upper handle and all parts removed from lower handle TURN LOWER HANDLE OVER TO ADJUST HEIGHT We do not recommend using a garden h...

Page 22: ...mower has three 3 height positions adjust to height that suits you Squeeze the bottom ends of lower handle towards each other until the pin in handle can be inserted into one of the three height adjus...

Page 23: ...elt to assure fit and long life Belt Drive cover PUSH DOWN Belt keeper GEAR CASE WITH METAL HOUSING FRONT WHEEL BELT DRIVE Remove drive cover by removing screw at rear of cover Remove belt from drive...

Page 24: ...be returned to lower hole original position in clutch frame REAR WHEEL GEAR DRIVE Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with spark plug Remove screw...

Page 25: ...rol cable s from dam age Squeeze the bottom ends of lower handle towards each other until handle clears the handle brackets and swing handles forward over mower Loosen upper handle mounting hard ware...

Page 26: ...soline will cause problems If possible store your unit indoors and cover it to protect it from dust and dirt Cover your unit with a suitable protective cover that does not retain moisture Do not use p...

Page 27: ...grass leaves 4 Clean underside of mower and trash under mower housing 5 Too much oil in engine 5 Check oil level 6 Walking speed too fast 6 Cut at slower walking speed Poor cut 1 Worn bent or loose b...

Page 28: ...ss catcher 4 Handle height position not 4 Adjust handle height to suit right for you Loss of drive 1 Belt wear 1 Check replace drive belt or slowing of 2 Belt off of pulley 2 Check reinstall drive bel...

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