Publication No. 5105703
2
Contents
Contents
Technical Data........................................................3
Introduction..................................................................4
1. Installation Requirements................................4
1.1
Health & Safety Information...............................4
1.2
Codes of Practice.............................................4
1.3
Gas Supply.....................................................5
1.4
Electricity Supply.............................................5
1.5
Location of Boiler..............................................5
1.6
Air Supply.......................................................7
1.7
Flue Systems..................................................7
1.8
Flue Terminal Location......................................8
1.9
The System.....................................................9
2. Installation...................................................13
2.1
Unpack the Boiler and Flue..............................13
2.2
Fixing Template.............................................13
2.3
Boiler Mounting Plate......................................13
2.4
The Flue.......................................................14
2.5
Air/Flue Duct Assembly...................................14
2.6
Prepare the Boiler...........................................15
2.7
Install the Boiler.............................................16
2.8
Connect System Pipework..............................18
2.9
Overheat Thermostat Bulb Position..................19
2.10 Electrical Connections....................................19
2.11 Fitting Side Infill Panels..................................20
3. Commissioning............................................21
3.1
Commission the Boiler....................................20
4. To Service the Boiler (s) & Component
Replacement (r) .................................................25
4.1
(s) Prepare Boiler for Servicing.........................26
4.2
(s) Heat Exchanger......................................26
4.3
(s) Pilot Burner...............................................26
4.4
(s) Combustion Chamber Insulation..................27
4.5
(s) Main Burner...............................................27
4.6
(s) Fan...........................................................27
4.7
(s) Case Seal..................................................27
4.8
(r) Gas Control Valve.......................................28
4.9
(r) Fan...........................................................28
4.10 (r) Main Burner................................................28
4.11 (r) Pilot/Ignition Electrode.................................28
4.12 (r) Combustion Chamber Insulation...................29
4.13 (r) Fuse..........................................................29
4.14 (r) Electronic Control.......................................29
4.15 (r) Pressure Switch.........................................29
4.16 (r) Overheat Thermostat..................................30
4.17 (r) Boiler Thermostat.......................................30
4.18 (r) GravityHW/Pump Overrun Thermostat..........30
4.19 (r) Heat Exchanger Pipe Seal............................30
5. Fault Finding......................................................32
6. Optional Extras and Accessories.....................33
7. Short List of Spares...........................................34
The boiler model and serial number are given on labels; one
on the underside of the controls cover; the other to the right
hand side of the thermsotat knob, and visible after removal
of the controls cover.
Potterton is a member of the Benchmark initiative and fully
supports the aims of the programme. Benchmark has been
introduced to improve the standards of installation and
commissioning of central heating systems in the UK and to
encourage the regular servicing of all central heating
systems to ensure safety and efficiency.
Important – Failure to install and commission this appliance
to manufacturer’s instructions may invalidate the warranty.
This note does not affect your statutory rights.
The models covered by these instructions are:-
Profile 40eL - G.C. No. 41 590 50
Profile 50eL - G.C. No. 41 590 51
Profile 60eL - G.C. No. 41 590 52
Profile 80eL - G.C. No. 41 590 53
SAFETY, PERFORMANCE & QUALITY
Profile boilers have been assessed by a Government
appointed Notified Body and shown to meet the
'Essential Requirements' of the European Gas
Appliance Directive.
The Directive lays down requirements for the safety
and efficiency of the appliance, together with its
design, construction, and use of materials.
It also requires the production process to be covered
by an approved and monitored system of quality
assurance.
Note: Boiler Clearances are shown on Page 5 and
Boiler Dimensions are shown on Page 7