Portway PGSL**RN2 Installation, Maintenance & User Instructions Download Page 2

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CONTENTS

PAGE

Section 1

Information and Requirements

1.0

Appliance Information

1.1

Conditions of Installation

1.2

Flue and chimney suitability

1.3

Ventilation

1.4

Clearances to combustible and non-combustible surfaces

1.5

Flue and chimney inspection

1.6

Hearths

1.7

Spillage monitoring system

Section 2

Installation of Fire

2.1

Unpacking the stove

2.2

Installing the stove

2.3

Installing the stove with top flue outlet to chimney with clay liner

2.4

Installing the stove with rear flue outlet to chimney without clay liner

2.5

Installing the stove with top flue outlet to chimney without clay liner

2.6

Installing the stove with top or rear flue outlet to pre-fabricated flue system 11

2.7

Changing the flue outlet from top to rear

2.8

Removing and re-fitting the flue restrictor baffle

2.9

Making the gas connection / pressure testing

2.10

Fitting the batteries

Section 3

Assembling Fuel Bed and Commissioning

3.1

Fitting the log fuel bed

16-19

3.2

Changing the internal fireboards

3.3

Fitting the coal fuel bed

21-24

3.4

Lighting the stove manually

3.5

Setting the time, date and temperature on the remote handset

26-28

3.6

Lighthing the stove via the remote handset

29-32

3.7

Advanced settings of the remote control

32-36

3.8

Checking for clearance of combustion products

Section 4

Maintenance

4.1

Removal of the burner assembly

38-39

4.2

Removal of the gas control valve

39-40

4.3

Removal of the pilot

4.4

Removal / replacement of the thermal cut-out

40-41

4.5

Parts shortlist

Section 5

User Instructions

5.1

Installation Information

5.2

About the Portway gas stove

43-44

5.3

Operating your stove

45-48

5.4

Manual operation of the stove

49-50

5.5

Replacing the batteries

5.6

Setting the time, date and temperature on the remote handset

51-54

5.7

Advanced settings of the remote control

55-58

5.8

Turning the product off in the event remote handset malfunction

5.9

Removal / replacing the log fuel-bed

60-63

5.10

Removal / replacing the coal fuel-bed

64-67

5.11

User replaceable parts / trouble shooting chart

BFM Europe Ltd, Trentham Lakes, Stoke-on-Trent, Staffordshire, ST4 4TJ

Summary of Contents for PGSL**RN2

Page 1: ...EL EFFECT HEATING STOVE Installation Maintenance User Instructions Hand these instructions to the user Model No PGSL RN2 is for use on Natural Gas G20 at a supply pressure of 20 mbar in G B I E denotes cosmetic variance ...

Page 2: ... fuel bed 16 19 3 2 Changing the internal fireboards 20 3 3 Fitting the coal fuel bed 21 24 3 4 Lighting the stove manually 25 3 5 Setting the time date and temperature on the remote handset 26 28 3 6 Lighthing the stove via the remote handset 29 32 3 7 Advanced settings of the remote control 32 36 3 8 Checking for clearance of combustion products 37 Section 4 Maintenance 4 1 Removal of the burner...

Page 3: ...n injectors 2 off Size 260 Pilot Type ERTA OXYP PG 83 10 Max Gross Heat Input 6 9kW Min Gross Heat Input 4 2kW Gas Rate 0 654 m3 hr Cold Pressure 20 0 1 0 mbar Ignition 4 5v battery electronic ignition Electrode Spark Gap 4 0mm Packed weight without fender 84kg Fig 1 3 ...

Page 4: ... and National Building Regulations where appropriate the Building Regulations Scotland Consolidation issued by the Scottish Development Department and all applicable requirements of the following British Standard Code of Practice 1 B S 5871 Part 1 Installation of Gas Fires 2 B S 6891 Installation of Gas Pipework 3 B S 5440 Parts 1 2 Installation of Flues and Ventilation 4 I S 813 1996 Domestic Gas...

Page 5: ...not extend in front of the stove There must be a minimum distance of 300mm to any combustible side or rear surface The minimum clearance to non combustible materials at the side and rear are 100mm but please ensure sufficient access to the draft diverter on the rear of the stove can be achieved to complete the spillage test when commisioning the stove 1 5 FLUE CHIMNEY INSPECTION Before commencing ...

Page 6: ...oncrete or non combustible hearth The hearth material must be a minimum thickness of 12mm with the top surface at least 50mm above the floor The hearth must be fitted symmetrically about the fire opening and project at least 50mm from the base of the stove in all directions 1 7 SPILLAGE MONITORING SYSTEM This appliance is fitted with an spillage sensing thermal switch This is designed to shut the ...

Page 7: ...not require additional fixing however if you wish to mechanically secure the stove holes are provided in the stoves feet There are several methods of installing the Portway gas stove to the flue system Please follow the installation criteria stated below dependent upon which type of flue you are intending to install this gas stove into 2 2 1 If you have a stone or brick built chimney with an integ...

Page 8: ...gister plate Integral clay chimney liner IMPORTANT NOTE If the stove is fitted with a top flue outlet and the chimney does not have an integral chimney liner then the flue must be lined with a flexible flue liner Alternatively the stove can be fitted with the closure plate and a rear flue outlet as shown in section 2 4 overpage Minimum 100mm side and rear clearance to non combustible or 300mm to c...

Page 9: ...lue spigot supplied to obtain 150mm projection into chimney Register plate Closure plate to be sealed with adhesive tape that complies to British Gas PRS10 specification Void volume to be a minimum of 12dm3 Minimum 250mm from bottom of flue duct to base of fireplace opening Minimum 100mm side and rear clearance to non combustible or 300mm to combustible surfaces to be strictly adhered to ...

Page 10: ...m Solid flue liner IMPORTANT NOTE If the stove is fitted with a top flue outlet and the chimney does not have an integral chimney liner then the flue must be lined with a flexible flue liner as shown above Alternatively the stove can be fitted with the closure plate and a rear flue outlet as shown in section 2 4 on the previous page Minimum 100mm side and rear clearance to non combustible or 300mm...

Page 11: ... 0 metres Flue termination to comply with BS 5440 1 6 150mm Solid flue liner to BS 715 Ensure that clearances to combustible materials comply with building regulations Product shown fitted in top flue outlet position product can also be fitted to pre fabricated flue system via rear outlet on the stove ...

Page 12: ... supplied from the factory with the flue outlet in the top position if you wish to use the rear flue outlet then follow the instructions below to change the outlet from top to rear Fig 6 Fig 7 12 Blanking plate Flue spigot Closure plate Flue spigot extension Flue restrictor baffle Flue outlet plate Flue outlet plate Flue restrictor baffle Flue spigot ...

Page 13: ...fitted as shown below in figure 8 Fig 8 2 8 2 It is recommended that the removal or re fitting of the flue restrictor baffle is completed with the flue pipe disconnected from the spigot 13 Flue restrictor baffle Flue outlet plate Flue spigot Flue restrictor baffle securing screws Flue spigot securing bolts ...

Page 14: ...urn on the main gas supply and carry out a gas tightness test 2 9 4 Please consult section 3 4 to 3 7 for full lighting instructions 2 9 5 Check that the gas pressure is 20 0 mbar 1 0mbar 8 0 in w g 0 4 in w g 2 9 6 Turn off the stove remove the manometer and refit the pressure test point screw Check the pressure test point screw for gas tightness with the appliance turned on using a suitable leak...

Page 15: ...teries are fitted to this from the factory 2 10 3 The wire and connecting plug from the battery pack should then be re connected into the supply wire running from the control unit valve See figure 9 below Fig 9 2 10 4 Fit 2 off AA batteries to the handset by unclipping the rear cover fitting the batteries then replacing the rear cover Switch the white power isolation switch to the on position on t...

Page 16: ...ull fully forwards to the burner Make sure that the ceramic log base is positioned centrally in the stove Ensure that the fuelbed base fits fully down onto the fuel bed support and is not lodged on the burner See figure 10 below Fig 10 3 1 2 Place the vermiculite front log support onto the burner front rail as shown below in figure 11 Fig 11 16 ...

Page 17: ...1 3 Place a single layer of bark onto the front log support as shown below in figure 12 Fig 12 3 1 4 Place log B onto the right hand end of the base ceramic log as shown below in figure 13 Fig 13 17 Log B ...

Page 18: ...onto the groove in the centre of the base ceramic log as shown below in figure 14 Fig 14 3 1 6 Place log E onto the groove in the left hand centre of the base ceramic log as shown below in figure 15 Fig 15 18 Log C Log E ...

Page 19: ...les to ensure that the release of dust is kept to a minimum To ensure that the release of fibres from these R C F articles is kept to a minimum during installation servicing we recommend that you use a HEPA filtered vacuum to remove any dust and soot accumulated in and around the fire before and after working on the fire When replacing these articles we recommend that the replaced items are not br...

Page 20: ...coloured to black for use with the optional coal fuel bed the throat plate must be removed To remove the throat plate remove the 4 off bolts each side as shown below in figure 17 Fig 17 3 2 2 Remove the throat plate via the front of the stove reverse the side and rear boards and re assemble in reverse order 20 4 off throat plate retaining screws ...

Page 21: ... is located centrally in the stove Ensure that the fuelbed base fit fully down onto the fuel bed support and is not lodged on the burner See figure 18 below Fig 18 3 3 2 Position the two halves of the front ceramic L H R H on the locating channel in the front ceramic ensuring it is located onto the lip on the burner front ceramic support as shown in figure 19 below Fig 19 21 ...

Page 22: ...in the front ceramic rail as a guide for placement as shown below in figure 20 Fig 20 3 3 4 Select two of the large square coals and two of the large random coals and arrange behind the front row of coals ensuring that flame paths as indicated below are not interupted as shown in figure 21 below Fig 21 22 Square Square Square Random Random Random Random Square Square Flame Paths ...

Page 23: ...below in figure 22 Fig 22 3 3 6 Select four of the oblong coals and one of the large square coals and arrange as shown behind the second row of coals using the ribs in the fuelbed matrix as a guide for placement as shown below in figure 23 Fig 23 23 Oblong Square Oblong Oblong Oblong Small Small ...

Page 24: ... these articles to ensure that the release of dust is kept to a minimum To ensure that the release of fibres from these R C F articles is kept to a minimum during installation servicing we recommend that you use a HEPA filtered vacuum to remove any dust and soot accumulated in and around the fire before and after working on the fire When replacing these articles we recommend that the replaced item...

Page 25: ...r the heat input level one step at a time Pressing the button continuously will move the heat input level to the minimum 3 4 4 To increase the heat input level press then release the button to increase the heat input level one step at a time Pressing the button continuously will move the heat input level to the maximum 3 4 5 To turn the fire off press the power button and the burner will stop 3 4 ...

Page 26: ...gure 26 Fig 26 3 5 2 Hold the handset with one hand ensuring your hand is wrapped around the back and that your hand is in contact with both sides of the handset The green light of the unlock symbol should light and the screen displayed will be as shown overpage in figure 27 3 5 3 The H symbol as indicated in figure 27 overpage indicates that the timer can now be set in either 24hr or 12hr mode Pr...

Page 27: ...rpage in figure 17 3 5 5 Press and release the and buttons on the handset until the correct day of the week is shown on the handset display Mo Monday Tu Tuesday We Wednesday Th Thursday Fr Friday Sa Saturday Su Sunday 3 5 6 Press SET to accept the day of the week and progress to setting the hour of the day 27 24hr or 12 hr display press the or buttons as shown to toggle between these two settings ...

Page 28: ...emperature setting screen as shown overpage in figure 29 the option to choose either Celsius or Fahrenheit can be chosen these settings are shown as either C or F Use the and buttons to toggle between these two options then press SET to store The important settings have now been completed so press and hold the SET button for a few seconds and this will exit the set up menu 28 Celsius or Fahrenheit...

Page 29: ... left hand side of the display as shown in figure 31 overpage NOTE If the power button is pressed for too long or too short a time or the grip on the handset is not firm or is released too soon the lighting sequence will be interrupted and not complete The reason for the remote control having this strict start sequence is for safety reasons so that the starting operation of the fire will be most u...

Page 30: ...0 PILOT displayed Fig 31 MAX large flame symbol displayed 30 PILOT displayed on handset during ignition sequence typically takes two seconds MAX FLAME displayed on handset when burner is lit to maximum rate ...

Page 31: ...igure 32 below Fig 32 3 6 4 To increase the heat input level of the fire s burner hold the handset as described in section 3 6 1 to unlock the keypad then press and release the button Pressing and releasing the button will increase the heat input level one step at a time Pressing the button continuously will move the heat input level to the maximum 3 6 5 To turn the fire off hold the handset as de...

Page 32: ...CONTROL 3 7 1 Snooze mode in manual operation 3 7 1 1 Snooze mode is a time period which can be set which will turn the fire automatically off after a certain time period has elapsed 3 7 1 2 Hold the handset with one hand ensuring your hand is wrapped around the back and that your hand is in contact with both sides of the handset The green light of the unlock symbol should light The snooze time pe...

Page 33: ...d the handset with one hand ensuring your hand is wrapped around the back and that your hand is in contact with both sides of the handset The green light of the unlock symbol should light Press the set button and the screen will show how long is left of the snooze period as shown overpage in figure 34 33 MAN Zzz symbols flashing illuminated Press mode button to scroll through to MAN Zzz symbols th...

Page 34: ...ton to store the required time period or alternatively the handset can be left for a few seconds and the period will be stored automatically 3 7 1 10 When the countdown timer for the snooze period has reached zero the fire will turn off as if you had turned the fire off manually Handset showing snooze time period remaining this can be adjusted from 1 minute to 4 00 hrs by using the buttons on the ...

Page 35: ...temperature setting that is set the default is 24 degrees celsius If a different set temperature is required whilst the display is showing this set temperature press the and buttons to alter this setting press the set button to store the required temperature or alternatively the handset can be left for a few seconds and the temperature will be stored automatically 35 Thermostatic model symbol butt...

Page 36: ...RTANT NOTE Thermostat mode will not light the fire automatically and will only regulate between the maximum and minimum burner setting The fire must be lit manually via the handset and then you enter thermostat mode as described in this section and set the temperature When no longer requiring thermostat mode turn off the burner and the handset will return to manual mode 36 ...

Page 37: ...r baffle has been fitted it should be removed and the test repeated after the fire has cooled Fig 36 3 8 4 If spillage persists the flue is not functioning correctly and a fault exists If after investigation the fault cannot be traced and rectified the fire must be disconnected from the gas supply and expert advice obtained 3 8 5 If there is an extractor fan fitted any where in the vicinity of the...

Page 38: ...ld be checked and if necessary the whole set should be replaced with a genuine replacement set The burner assembly is designed to be removed as a complete unit for ease of access After any servicing work a gas tightness check must always be carried out 4 1 Removing the Burner Assembly from the Stove 4 1 1 Ensure the stove is cool open the door 4 1 2 Isolate the gas supply then remove the ceramics ...

Page 39: ... unit or controls in the process 4 2 Removing Replacing the Valve Assembly 4 2 1 Remove the burner assembly as in section 4 1 4 2 2 Disconnect the thermocouple wire from the valve Remove the main pipe inlet pipe and pilot pipe from the valve 4 2 3 Remove the valve retaining screws and lift clear Re assemble in reverse order and carry out a gas tightness test Re fit coals or logs as shown in sectio...

Page 40: ...and cables to thermal switch 4 3 2 Loosen the pilot nut and remove two screw retaining the pilot assembly 4 3 3 Re assemble in reverse order and carry out a gas tightness test Re fit coals or logs as shown in section 3 4 3 4 Close the door light the stove and complete a spillage test 4 4 Removing Replacing the Thermal Cut Out 4 4 1 The thermal cut out is located on the draft diverter at the rear o...

Page 41: ...690 Coal ceramic set B 120670 Coals only B 168430 Coal front rail B 39650 RC gas control valve B 160780 RC battery holder B 168920 ODS Pilot B 170240 Log ceramic set complete B 145700 Front rail log set B 139650 Base rear log log set B 145680 Log form B log set B 105680 Log from C log set B 105690 Log form D log set B 105700 Log form E log set B 105710 Ceramic bark log set B 145690 41 ...

Page 42: ... to comply with the law The stove may be installed below combustible shelves providing that the clearance above the fire 610mm This stove is a heating appliance therefore all external surfaces of the product are classified as a working surface and will become hot during use of the stove DO NOT UNDER ANY CIRCUMSTANCES USE THIS APPLIANCE IF THE GLASS PANEL IS BROKEN OR NOT SECURELY FIXED TO THE DOOR...

Page 43: ...n of the fuelbed components ensures long and trouble free operation Please take the time to fully read these instructions as you will then be able to obtain the most effective and safe operation of your stove see figure 1 below for details of door opening Fig 1 43 To open the access door on the Portway Gas Stove turn clockwise ninety degrees as indicated in figure 1 opposite Air slider handle is f...

Page 44: ...ee Any debris or deposits should be removed from the fuel bed from time to time This may be carried out by referring to the cleaning section as described later in this book Only complete and genuine replacement fuel bed sets must be used Always keep furniture and combustible materials well clear of the fire and never dry clothing or items either on or near to the fire Never use aerosols or flammab...

Page 45: ... fire on high when lighting from cold for ten minutes NOTE If the power button is pressed for too long or too short a time or the grip on the handset is not firm or is released too soon the lighting sequence will be interrupted and not complete The reason for the remote control having this strict start sequence is for safety reasons so that the starting operation of the fire will be most unlikely ...

Page 46: ...2 PILOT displayed Fig 3 MAX large flame symbol displayed 46 PILOT displayed on handset during ignition sequence typically takes two seconds MAX FLAME displayed on handset when burner is lit to maximum rate ...

Page 47: ...e figure 4 below Fig 4 5 3 4 To increase the heat input level of the fire s burner hold the handset as described in section 5 3 1 to unlock the keypad then press and release the button Pressing and releasing the button will increase the heat input level one step at a time Pressing the button continuously will move the heat input level to the maximum 5 3 5 To turn the fire off hold the handset as d...

Page 48: ...he back and that your hand is in contact with both sides of the handset then the audible noise will cease The flashing and sound will last for 60 seconds each time the handset is paged as described If not found in 60 seconds page the handset again until located 48 If you are not intending to use the fire for a long period i e over the summer months the battery life can be extended by sliding the p...

Page 49: ...e as shown below in figure 5 Fig 5 5 4 2 Ensure that the power isolation switch is in position 1 and the power indicator light is illuminated red as shown in figure 6 below Fig 6 49 Indicator light Power isolation switch Battery compartment cover opening lever Battery compartment cover Power button Increase flame Decrease flame Position of control valve ...

Page 50: ...e slide the power isolator switch to the 0 position to the left 5 5 2 Remove the battery cover and replace the 3 off AA batteries with good quality Alkaline items BFM Europe recommend the use of Energizer batteries It is important that only an alkaline battery is used otherwise premature battery failure and leakage may result 5 5 3 Replace the battery cover and turn the power isolator switch to th...

Page 51: ...figure 7 Fig 7 5 6 2 Hold the handset with one hand ensuring your hand is wrapped around the back and that your hand is in contact with both sides of the handset The green light of the unlock symbol should light and the screen displayed will be as shown overpage in figure 8 5 6 3 The H symbol as indicated in figure 8 overpage indicates that the timer can now be set in either 24hr or 12hr mode Pres...

Page 52: ...rpage in figure 9 5 6 5 Press and release the and buttons on the handset until the correct day of the week is shown on the handset display Mo Monday Tu Tuesday We Wednesday Th Thursday Fr Friday Sa Saturday Su Sunday 5 6 6 Press SET to accept the day of the week and progress to setting the hour of the day 24hr or 12 hr display press the or buttons as shown to toggle between these two settings butt...

Page 53: ...ay the temperature setting screen as shown overpage in figure 10 the option to choose either Celsius or Fahrenheit can be chosen these settings are shown as either C or F Use the and buttons to toggle between these two options then press SET to store The important settings have now been completed so press and hold the SET button for a few seconds and this will exit the set up menu 53 Hour and Minu...

Page 54: ...nd the handset with one hand ensure your hand is wrapped around the back and that your hand is in contact with both sides of the handset then the audible noise will cease The flashing and sound will last for 60 seconds each time the handset is paged as described If not found in 60 seconds page the handset again until located 54 Celsius or Fahrenheit temperature display press the or buttons as show...

Page 55: ...snooze time period can be set either before or during manual operation of the fire 5 7 1 3 With the handset held as described above press the mode button to scroll through the functions until the symbols MAN and Zzz are flashing at the top of the display as shown below in figure 11 5 7 1 4 Press and release the set button and this will put the control into the manual snooze mode 5 7 1 5 The defaul...

Page 56: ...t of the snooze period as shown below in figure 12 Fig 12 5 7 1 8 To adjust the snooze period use the and buttons to increase or decrease the snooze period for any period between 1 minute and 4 00 hours 5 7 1 9 When the correct snooze period is indicated on the handset press the set button to store the required time period or alternatively the handset can be left for a few seconds and the period w...

Page 57: ...temperature setting that is set the default is 24 degrees celsius If a different set temperature is required whilst the display is showing this set temperature press the and buttons to alter this setting press the set button to store the required temperature or alternatively the handset can be left for a few seconds and the temperature will be stored automatically 57 PLEASE NOTE Thermostatic mode ...

Page 58: ...MPORTANT NOTE Thermostat mode will not light the fire automatically and will only regulate between the maximum and minimum burner setting The fire must be lit manually via the handset and then you enter thermostat mode as described in this section and set the temperature When no longer requiring thermostat mode turn off the burner and the handset will return to manual mode ...

Page 59: ...the stove can be turned off via the main valve located below the stove 5 8 2 To turn the product off firstly locate the valve which is situated below the stove as shown below in figure 5 5 8 3 Press and release the power button as indictated below in figure 14 5 8 4 The appliance will now remain in the off position until activated by the remote handset Fig 14 59 Position of valve on stove Position...

Page 60: ...burner Make sure that the ceramic log base is positioned centrally in the stove Ensure that the fuelbed base fits fully down onto the fuel bed support and is not lodged on the burner See figure 15 below Fig 15 5 9 2 Place the vermiculite front log support centrally onto the burner front rail as shown below in figure 16 Fig 16 60 ...

Page 61: ...9 3 Place a single layer of bark onto the front log support as shown below in figure 17 Fig 17 5 9 4 Place log B onto the right hand end of the base ceramic log as shown below in figure 18 Fig 18 61 Log B ...

Page 62: ...onto the groove in the centre of the base ceramic log as shown below in figure 19 Fig 19 5 9 6 Place log E onto the groove in the left hand centre of the base ceramic log as shown below in figure 20 Fig 20 62 Log C Log E ...

Page 63: ...icles to ensure that the release of dust is kept to a minimum To ensure that the release of fibres from these R C F articles is kept to a minimum during installation servicing we recommend that you use a HEPA filtered vacuum to remove any dust and soot accumulated in and around the fire before and after working on the fire When replacing these articles we recommend that the replaced items are not ...

Page 64: ...e is located centrally in the stove Ensure that the fuelbed base fit fully down onto the fuel bed support and is not lodged on the burner See figure 22 below Fig 22 5 10 2 Position the two halves of the front ceramic L H R H on the locating channel in the front ceramic ensuring it is located onto the lip on the burner front ceramic support as shown in figure 23 below Fig 23 64 ...

Page 65: ...ss s in the front ceramic rail as a guide for placement as shown below in figure 24 Fig 24 5 10 4 Select two of the medium square coals two of the random coals and arrange behind the front row of coals ensuring that flame paths as indicated below are not interupted as shown in figure 25 below Fig 25 65 Square Square Square Random Random Random Random Square Square Flame Paths ...

Page 66: ...below in figure 26 Fig 26 5 10 6 Select four of the oblong coals and one of the large square coals and arrange as shown behind the second row of coals using the ribs in the fuelbed matrix as a guide for placement as shown below in figure 27 Fig 27 66 Oblong Square Oblong Oblong Oblong Small Small ...

Page 67: ...these articles to ensure that the release of dust is kept to a minimum To ensure that the release of fibres from these R C F articles is kept to a minimum during installation servicing we recommend that you use a HEPA filtered vacuum to remove any dust and soot accumulated in and around the fire before and after working on the fire When replacing these articles we recommend that the replaced items...

Page 68: ... be advised that service calls as a result of batteries requiring being changed in the product or handset are chargeable a If the red indicator light flashes ONCE every ten seconds the batteries in the control valve require changing see section 5 5 b If the red indicator light flashes TWICE every ten seconds the batteries in the handset require changing see section 5 5 c If the red indicator light...

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Portway PGSL**RN2, Installation, Maintenance & User Instructions

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