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GENERAL SAFETY INFORMATION

1. Ensure that attachments are fully engaged before applying load.
2. Ensure that load is centrally applied to attachment or ram saddle. Do not load off center.
3. Always monitor the force applied to workpiece by using a load cell and indicator or you may monitor pressure

developed in the ram by using an inline pressure gauge, then calculate the applied force using the formula:

     

F = P x A, 

   where F = lbs force, P = pressure in PSI, and A = effective ram area in in².

Ram Area of B65114 is: 0.998 in²
Ram Area of B65115 is: 2.431 in²
you can refer to the Load-Pressure Correlation chart on page 12.

4. If bowing or bending of ram or any attachment occurs during use, 

"STOP"

, release pressure immediately and

reconsider application. Application may not be compatible with product, a ram kit with a higher capacity may be
needed.

SAFETY INSTRUCTIONS

BEFORE USE 

(Refer to Figure 1 on page 3)

1. Study, understand, and follow all instructions provided with and on this device before use.
2. Inspect before each use. Do not use if bent, broken, leaking or damaged components are noted.
3. Ensure that product and application are compatible.
4. Check to ensure that all parts of your kit are included (see illustration and parts list on page 10 & 11).
5. Carefully remove the dust covers and plugs from hose coupler and ram coupler.
6. Connect hose coupler to ram coupler, ensure that there are no fluid leaks.
7. Locate and open release valve. Pump handle a few strokes to purge air from system. Close release valve and pump

handle until ram is fully extended, then open release valve until ram has fully retracted.

8. With ram fully retracted and release valve open, place pump in horizontal position. Locate and open oil filler screw (on

reservoir body, near the back). This will release air trapped within the reservoir. Retighten the oil filler screw.

4

•  

All WARNING

 statements must be carefully observed

to help prevent personal injury.

• Do not exceed rated capacity.
• Use only on hard, level surfaces capable of

sustaining rated capacity loads.

•  Do not open oil filler screw unless ram is fully

retracted.

•  Do not wear sandals and jewelry when operating

this equipment.

• Do not use as a vehicle lifting device or vehicle support.
• Any attachment that is not loaded centrally, as

through the centerline of the ram, is considered to
be "offset".

• When extension tubes and/or offset attachments

are used, the rated capacity is always reduced by
50% for each tube or attachment connected.

• Monitor pressure and load at all times.
• Always verify load with calibrated load cell and

indicator, known good pressure gauge or equivalent
devices.

 Do not modify this device.

 Failure to heed these markings may result in

personal injury and/or property damage.

WARNING

!

To avoid crushing and
related injuries:
Do not work on, under or
around a lifted load.
Always support with
appropriate mechanical
means.

Wear protective clothing
and safety goggles to
reduce the risk of
injection.

•  If oil leakage is detected, discontinue use of the ram

immediately and contact your nearest Porto-Power
Blackhawk Automotive Authorized Service Center.
The ram could develop excessive pressure and cause
the ram, hose or coupler to burst, which could cause
serious injury or death.

!

 DANGER 

!

!

WARNING

Summary of Contents for PORTO-POWER B65114

Page 1: ...efore using this product read this manual and follow all its Safety Rules and Operating Instructions SFA Companies 10939 N Pomona Ave Kansas City MO 64153 816 891 6390 sales blackhawk automotive com Made in China B65114 M0 rev 11 05 Porto PowerBlackhawkAutomotiveisalicensedtrademark U S PATENT 5 520 400 ...

Page 2: ...E OR LOSS WHATSOEVER 3 ANY IMPLIED WARRANTIES INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITYANDFITNESSFORAPARTICULARPURPOSE SHALLBELIMITEDTOONEYEAR OTHERWISE THE REPAIR REPLACEMENT OR REFUNDAS PROVIDED UNDER THIS EXPRESS LIMITED WARRANTY IS THE EXCLUSIVE REMEDY OF THE CONSUMER AND IS PROVIDED IN LIEU OFALL OTHER WARRANTIES EXPRESS OR IMPLIED 4 ANY MODIFICATION ALTERATION AB...

Page 3: ...ning and knowledge It is recommended that an annual inspection be done by qualified personnel and that any missing or damaged parts decals warning safety labels or signs be replaced with factory authorized replacement parts only Any component of this Porto Power Kit that appears to be damaged in any way is worn or operates abnormally shall be removed from service immediately until such time as it ...

Page 4: ...le until ram is fully extended then open release valve until ram has fully retracted 8 With ram fully retracted and release valve open place pump in horizontal position Locate and open oil filler screw on reservoir body near the back This will release air trapped within the reservoir Retighten the oil filler screw 4 All WARNING statements must be carefully observed to help prevent personal injury ...

Page 5: ...d or in poor condition Do not use rams with bent or damaged coupler or damaged threads Under certain conditions the use of an extension with a hydraulic ram may not be advisable and could present a dangerous condition Avoid pinch points or crush points that can be created by the load or parts of ram To help prevent material fatigue if the ram is to be used in a continuous application the load shou...

Page 6: ...e 1 2 Fill until oil is within 1 4 6 mm of the hole opening reinstall oil filler screw Changing oil For best performance and increased system life replace the complete fluid supply at least once per year 1 With ram fully lowered remove the oil filler screw from the pump reservoir as above 2 Lay the pump on its side and drain the fluid into a suitable container Note Dispose of hydraulic fluid in ac...

Page 7: ...proximate load capacity of each function setup is illustrated below When two or more extension tubes are used together be sure to position the shortest tube further away from the ram Note Not all accessories in the illustrations provided in the Porto Power Kit A Push Stretch Extension Tube Clamp Ram Extension Tube Male Connector Flat Base Male Connector Ram Combination Head 900 Extension Tube iii ...

Page 8: ...h new coupler Figure 4 Pump and ram illustration to bleed air TROUBLESHOOTING Symptom Possible Causes Corrective Action Ram will not extend Ram will not lift to full extension Spongy effect Ram bleeds off after lift Handle kick back Ram will not lower after unloading Poor performance Release valve not tightly closed Overload condition Fluid level low Air trapped in system Release valve not tightly...

Page 9: ...56 Flat Base 1 10 B65154 Plunger Toe offset 1 11 B65155 Ram Toe offset 1 12 B65178 Rubber Head 1 13 B65152 Combination Head 900 1 14 B65123 1 2 Ton Spreader 1 15 434 6 3313 101 Dust Cover Hose 1 16 434 6 3312 109 Dust Cover Ram 1 17 B69478 Hose Coupler Male 1 18 B69477 Ram Coupler Female 1 19 B65187 4 Ton Hydraulic Ram 1 20 426 3 1301 203 Release Valve Knob 1 21 431 6 1702 404 Pump Handle 1 22 B65...

Page 10: ... 1 9 B65172 Plunger Toe offset 1 10 B65169 Ram Toe offset 1 11 B65180 Rubber Head 1 12 B65173 Combination Head 90o 1 13 B65123 1 2 Ton Spreader 1 14 434 6 3313 101 Dust Cover Hose 1 15 434 6 3312 109 Dust Cover Ram 1 16 B69478 Hose Coupler Male 1 17 B69477 Ram Coupler Female 1 18 B65189 10 Ton Hyd Ram 1 19 426 3 1301 203 Release Valve Knob 1 20 430 6 1702 407 Pump Handle 1 21 B65291 Hose w Coupler...

Page 11: ...Load lbs P Hydraulic working pressure psi and A Ram effective area in Example2 Model B65115 operating at 6 000 psi will generate what force Force 6 000 psi x 2 411 in2 14 466 lbs Load lbs Pressure of 4 Ton Ram where A 0 998 in2 psi Pressure of 10 Ton Ram where A 2 411 in2 psi 1 000 1002 415 2 000 2004 830 3 000 3006 1244 4 000 4008 1659 5 000 5010 2074 6 000 6012 2489 7 000 7014 2903 8 000 8016 33...

Page 12: ...memo ...

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