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Porter-Cable PCX362010, Instruction Manual

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Porter-Cable PCX362010 Instruction Manual Download Page 10

10

11

Description (QTY)
a.  M8 x 35 mm  (1 1/2 in.) Carriage Bolt (8)
b.  M8 Lock Nut (8)
c.  M8 Lock Nut (2)
d.  M8 Flat Washer (2)
e.  M8 Plastic Washer (2)
f.  M8 x 65 mm (2 9/16 in.) Hex Socket Half Round 

Head  Screw (2)

g.  M5 x 10 mm  (3/8 in.) Hex Socket Cap Screw (3)
h.  M5 Flat Washer (2)
i.  M5 x 25 mm  (1 in.) Hex Socket Cap Screw (6)
j.  Shoulder Screw
k.  M5 Kep Nut (2)
l.  M4 Hex/Phillips Wrench
m.  Knob

CONTENTS OF HARDWARE BAG

TOOLS NEEDED FOR ASSEMBLY OR ADJUSTMENTS 

(Not Supplied)

UNPACKING (CONTINUED)

m

l

j

c

d

f

e

i

k

h

g

b

a

Phillips Screwdriver

Straight Edge

Adjustable Wrench

Combination Square

3 mm, 4 mm 

Hex Key

Summary of Contents for PCX362010

Page 1: ...PCX362010 Instruction Manual To reduce the risk of serious injury thoroughly read and comply with all warnings and instructions in this manual and on product KEEP THIS MANUAL NEAR YOUR SAW FOR EASY REFERENCE AND TO INSTRUCT OTHERS Français Español ...

Page 2: ...HT 27 USING THE MITER GAUGE 27 RIVING KNIFE ADJUSTMENT 27 MAINTENANCE 29 TROUBLE SHOOTING 29 ACCESSORIES 29 WARRANTY 30 FRENCH SPANISH FUNCTIONAL DESCRIPTION IMPORTANT SAFETY INSTRUCTIONS If you have any questions or concerns relative to the use of your tool or the contents of this manual stop using the tool and contact customer support at 1 844 816 8986 CAREFULLY READ AND FOLLOW ALL WARNINGS AND ...

Page 3: ...h ANSI Z87 1 standards 8 WEAR PROPER HEARING PROTECTION All people in work area should wear proper hearing protection consistent with noise levels and exposure Hearing equipment should comply with ANSI S3 19 standards 9 DUST PROTECTION Use of power tools can generate and or disburse dust which may cause serious or permanent respiratory or other injury including silicosis a serious lung disease can...

Page 4: ...he workpiece to be thrown at high speed 26 DO NOT OVERREACH Keep proper footing and balance to maintain control 27 DO NOT FORCE TOOL OR WORKPIECE Operate tool at intended speed and feed rate for better and safer operation 28 NEVER LEAVE TOOL RUNNING UNATTENDED TURN POWER OFF Do not leave tool until it comes to a complete stop In the event of a power failure move switch to OFF position 29 SERVICE P...

Page 5: ...and properly secured at all times to reduce the risk of a thrown workpiece and possible injury 8 USE SAW BLADE GUARD RIVING KNIFE AND ANTI KICKBACK PAWLS Your saw is equipped with a modular blade guard riving knife and anti kickback pawl assembly each component of which should be used for every possible operation including all through cuts This assembly is discussed in more detail below Make sure ...

Page 6: ...a good idea to have several push sticks of the same minimum length 16 inches 400 mm with different size notches for different workpiece thicknesses The shape can vary to suit your own needs as long as it performs its intended function of keeping your hands away from the blade Angling the notch so the push stick can be held at a 20 to 30 degree angle from the saw s table will help you to hold down ...

Page 7: ...arted Check their action before ripping by pushing the wood under the anti kickback assembly The teeth must prevent the wood from being pulled toward the front of the saw If any part of assembly is not operational return to the nearest authorized service center for repair Plastic and composite materials like hardboard may be cut on your saw However since these are usually quite hard and slippery t...

Page 8: ...are package contents to Component Parts List and Hardware Package List prior to assembly to make sure all items are present Carefully inspect parts to make sure no damage occurred during shipping If any parts are missing damaged or preassembled do not assemble Instead call Customer Support at 1 844 816 8986 for assistance POWER CONNECTIONS POWER SOURCE EXTENSION CORDS Never use a damaged extension...

Page 9: ...B Rip Fence C Blade D Anti Kickback Pawls E Blade Guard F Throat Plate G Miter Gauge H Stand Part 1 I Stand Part 2 J Stand legs 4 K Blade Wrenches on board storage L Push Stick M Extension Wing N Fence Rail O Riving Knife preassembled to saw SHIPPING CONTENTS ...

Page 10: ...w 2 g M5 x 10 mm 3 8 in Hex Socket Cap Screw 3 h M5 Flat Washer 2 i M5 x 25 mm 1 in Hex Socket Cap Screw 6 j Shoulder Screw k M5 Kep Nut 2 l M4 Hex Phillips Wrench m Knob CONTENTS OF HARDWARE BAG TOOLS NEEDED FOR ASSEMBLY OR ADJUSTMENTS Not Supplied UNPACKING CONTINUED m l j c d f e i k h g b a Phillips Screwdriver Straight Edge Adjustable Wrench Combination Square 3 mm 4 mm Hex Key ...

Page 11: ...ctions in this manual BEVEL SCALE BLADE WRENCHES STAND ON OFF SWITCH BEVEL LOCK HEIGHT ADJUSTMENT WHEEL FENCE RAIL SCALE MITER GAUGE BLADE GUARD TABLE RIP FENCE EXTENSION WING PUSH STICK HEX PHILLIPS WRENCH FENCE LOCK ANTI KICKBACK PAWLS THROAT PLATE RIVING KNIFE H I H I k When lifting saw hold it close to your body while lifting Keep knees bent and lift with your legs not your back Fully assemble...

Page 12: ...J to the stand using 8 M8 x 35mm 1 1 2 in carriage bolts a and 8 M8 lock nuts b Tighten lock nuts to secure legs to stand See Fig 3 NOTE Do not over tighten lock nuts See finished assembly of stand in Fig 4 NOTE Before assembling stand to saw unlock bevel lock tilt blade motor assembly and remove styrofoam piece from under saw motor See Fig 5 ASSEMBLY CONTINUED H H I I J J b a ...

Page 13: ...ler then tighten 3 M5 x 10mm 3 8 in hex socket cap screws i to secure the extension wing in place Attached fence rail N scale side up 16 side of scale to the right to the front of the saw using 4 M5 x 25mm 1 in hex socket cap screws i as shown in Fig 9 making sure rail is properly seated on each rail support on the front of the table Saw as assembled shown in Fig 7 M h g N i FIG 6 STAND ASSEMBLY A...

Page 14: ...f the saw Place flanged washer on the shaft with the large side of the washer towards the blade then secure blade assembly with nut Fig 12 Tighten nut with blade wrenches K from the onboard storage area on the right side of the saw Open end wrench will fit on the arbor shaft between the inner flange washer and the motor assembly if neccessary turn shaft to align flats on the arbor shaft to the wre...

Page 15: ...properly aligned to the blade See Riving Knife Alignment page 27 This saw is shipped with its riving knife O installed in the lowered or non through cut position This riving knife matches the thickness of the blade that is shipped with your saw To install the anti kickback pawls and the blade guard assembly first raise the riving knife from the lowered or non through cut position to the raised or ...

Page 16: ...the middle slot on the riving knife O as shown in Fig 17 while pressing the spring loaded pin on the right side of the pawl assembly Once inserted release the spring loaded pin so that it pops back in to place Fig 17a Ensure that it is locked in place While holding the blade guard assembly E in a vertical position as shown in Fig 18 pull the blade guard assembly pin all the way up into the rear sl...

Page 17: ...Engage lock on the rip fence after placing fence in desired location on the table See Fig 19b Check to ensure that the rip fence is secured to the table prior to use when making a cut If needed adjustments to tighten or loosen rip fence can be made by adjusting the lock nut on the rear side of the fence Fig 20 Do not use rip fence and miter gauge at the same time FIG 19 FIG 20 TIGHTEN LOOSEN B ...

Page 18: ...ght adjustment knobs locked in the proper position Is the blade set at the proper height If ripping is the rip fence parallel to the blade and securely locked in position If crosscutting is the miter gauge knob tight If making through cuts with a standard blade are the blade guard riving knife and anti kickback pawls properly attached and properly functioning with both guards contacting the table ...

Page 19: ...he blade guard assembly and riving knife for proper alignment and clearance with saw blade Check alignment after each change of beveling angle A rip fence should ALWAYS be used for ripping operations to prevent loss of control and personal injury Always lock the fence to the rail NEVER perform a ripping operation freehand When making bevel cuts place the fence on the right side of the blade so tha...

Page 20: ...workpiece must have a straight edge against the fence and must not be warped twisted or bowed See proper hand position in Figure 22 9 Let blade build up to full speed before moving workpiece into the blade 10 Both hands can be used while starting the cut as long as hands remain 6 inches from the blade 11 Keep the workpiece against the table and fence and slowly feed the workpiece rearward all the ...

Page 21: ...workpiece and possibly injury When using a block as a cut off gauge the block must be at least 3 4 inch 19mm thick It is very important that the rear end of the block be secured in a position where the workpiece is clear of the block before it enters the blade to prevent binding of the workpiece You can use the miter gauge in either table slot on non bevel cuts To increase surface area of miter ga...

Page 22: ...uring most of cut Be alert to exposed blade at start and finish of every cut Never feed wood with hands when making any non through cuts such as rabbets or grooves Always use miter gauge push blocks or push sticks and featherboards where appropriate In addition to this section read the appropriate section which describes the type of through or cut For example if your non through cut is a straight ...

Page 23: ...oximately 16 inches 400mm is recommended with a notch that fits against the edge of the workpiece to prevent slipping It s a good idea to have several push sticks of the same minimum length 16 inches 400mm with different size notches for different workpiece thicknesses The shape can vary to suit your own needs as long as it performs its intended function of keeping your hands away from the blade A...

Page 24: ...ad screws and nuts placing the nuts into the slots provided in the face of the miter gauge body See Figure 28 Make sure the screws are long enough to secure the facing Flat head must be recessed into face of board 1 Select a piece of wood about 4 inches wide 6 inches long and 1 to 2 inches thick a cutoff from a 2 by 4 makes a good blank for a push block 2 Drill a hole in the block and glue in a do...

Page 25: ...al featherboard are shown in Figure 30 Make your featherboard from a straight piece of wood that is free of knots and cracks Clamp featherboards to the fence and or table so that the featherboard will hold the workpiece against the fence or table 1 Select a solid piece of lumber approximately inch thick 2 inches wide and 12 inches long 2 Mark the center width on one end of stock Miter width to 70 ...

Page 26: ...osition the height adjustment wheel bevel lock assembly to the right in order to gain access to the 0 bevel stop cam 2 Loosen the cap screw that locks the 0 bevel stop cam in place center of the cam As shown in Fig 32a 3 Move the height adjustment wheel bevel lock assembly to the 0 bevel stop cam making sure that height adjustment wheel bevel lock assembly is in contact with the 0 bevel stop cam C...

Page 27: ...osition of the riving knife remove the throat plate then raise the blade assembly to the highest position by turning the height adjustment wheel clockwise on the front of the saw To adjust the riving knife from one position to the other Through cut Non Through cut raise the riving knife lock lever to the up position to unlock the riving knife See Fig 36 Next gently move the riving knife to the rig...

Page 28: ...adjust the datum line if the riving knife to be aligned to the blade 3 Adjust set screw BB2 and BB3 to assist with alignment of the riving knife to be parallel to the blade 4 Tighten hex socket head screws AA If the riving knife has vertical misalignment adjust as follows using Fig 37 and Fig 39 1 Loosen the 2 hex socket head screws AA 2 Make adjustments to BB2 and BB3 to align riving knife to the...

Page 29: ...atalog or for the name or your nearest supplier Since accessories other than those offered by PORTER CABLE have not been tested with this product use of such accessories could be hazardous For safest operation only PORTER CABLE recommended accessories should be used with this product For assistance with your machine visit our website at www portercable com for a list of service centers or call POR...

Page 30: ...e and warranty repair information or to obtain service call 844 816 8986 A receipt or other reasonable proof of purchase may be required This warranty does not apply to accessories or damage caused by alteration or service performed or attempted by others without our authorization All implied warranties are limited to the warranty period stated above Transportation incidental and consequential exp...

Page 31: ...31 NOTES ...

Page 32: ...2651 New Cut Rd Spartanburg SC 29303 1 844 816 8986 www portercable com Copyright 2016 PORTER CABLE DPEC004198 02 01 16 Rev Date 02 03 16 ...

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