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Portage & Main Outdoor Water Furnace Brick Lined BL Ultimizer Series—Wood Burning-- January 2013 

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RECOMMENDATION  

We recommend a hot water circulation loop that will dissipate at least 10% (ten percent) of the 

estimated heat output of the water furnace in the event that circulation is reduced because of 
electrical power failure. This loop shall be such that it can only be made inoperative by a deliberate 
manual action. The minimum pipe to be used should be 18mm (.75 inch) in diameter. 

 

 
PLACEMENT 

We recommend a concrete or cement (noncombustible) slab for placing the P & M Outdoor Water 

Furnace. The BL 2840 and BL3440 may be placed with patio bricks or piling or paving stones to 
establish a level installation. 
 

 CHIMNEY 

We recommend the use of insulated stainless steel pipe as a stack to minimize creosote formation. A 
six (6) inch pipe is recommended for BL 2840 and an eight (8) inch pipe for BL 3440. The stack 
should extend at least four (4) feet above the building where the Outdoor Water Furnace is located. 
 

CLEARANCES 

The Outdoor Water Furnace should be placed in a location where it can always get a significant 
amount of fresh air. This is important for the water furnace to operate efficiently, and to have good 

combustion. 
The minimum installation clearances to combustible materials are: 

 

Back & Sides: Twelve (18) inches(46 cm)  

 

Front: Forty-eight (48) inches(122 cm) 

 

Top Eighteen (18) inches(46 cm)                                                                                                                                   

 

Flue Pipe: Eighteen (18) inches(46 cm)                  

Note:

 Adequate space should also be left around the outdoor water furnace in addition to the 

required clearances for servicing and maintenance. 
 

PIPE TRENCH

 

 

Pre-insulated pipes such as LOGSTOR Dual Pex Flex, properly sized for circulation 

requirements are recommended to convey the hot water from the outdoor water furnace to 
each building.  The piping should be laid in a flat trench eighteen (18) inches to thirty six (36) 

inches deep.  If high water table is encountered, the trench may be shallower, traffic 
permitting.  It is to your advantage to be down deeper at the boiler/furnace especially as it 
makes the bend easier.  

 

Use of water tight insulation is recommended as all Styrofoam will absorb water to the point it 
becomes very poor insulation.  Use only in high dry well drained areas if using at all. 

 

All plumbing must be done according to applicable local codes. 

 

 

 

Summary of Contents for BL 2840

Page 1: ...1 Ultimizer Series BL 2840 BL 3444 PORTAGE MAIN WOOD FIRED OUTDOOR WATER FURNACE INSTALLATION AND OPERATION MANUAL PLEASE SAVE THESE INSTRUCTIONS AND REFER TO THEM FOR SAFETY AND EFFICIENT PREFORMANCE...

Page 2: ...Electrical Connections 7 Starting Up 7 Setting 7 Operating Instructions 8 Saving Tips 8 Creosote Control 8 Ash Disposal 9 Safety Warnings 9 Maintenance Fan Damper Lid Assembly 9 10 Connection to Heat...

Page 3: ...o the unit to enjoy the full benefits of heating your home other buildings and your domestic water in a safe and efficient way We also recommend that you consult and comply with your local electrical...

Page 4: ...loop for each building or application The heating loop will provide the required amount of heat to your house or building regardless of your existing heating systems as described later on You can also...

Page 5: ...should be placed in a location where it can always get a significant amount of fresh air This is important for the water furnace to operate efficiently and to have good combustion The minimum install...

Page 6: ...Portage Main Outdoor Water Furnace we recommend the following 1 Always use certified boiler treatment Submit water sample for testing at initial setup and annually through your dealer Keep your record...

Page 7: ...e regularly to match heat load Do not overfill your furnace Put in just enough wood to maintain temperature until the next fill time usually 12 hours Always turn the power off before loading the appli...

Page 8: ...e installation clearance of the outdoor water furnace 11 Keep firing and ash pan doors tightly closed at all times for safety 12 Always keep the grates at the bottom of the firepot clean and free from...

Page 9: ...e the fire DO NOT leave wood loading door open or unlatched DO NOT open the loading door too quickly to avoid blowbacks which could cause sever burns ALWAYS check water level aquastat and damper setti...

Page 10: ...es Wood Burning January 2013 Page 10 The damper lid on the blower fan has to be manually adjusted to the desired amount of air required This is done simply by moving the air flow adjuster This blower...

Page 11: ...r will be required to replace your existing boiler and provide you with all the comfort you require Your existing boiler would be used as a back up when required Refer to Schematic 2 Another alternati...

Page 12: ...Portage Main Outdoor Water Furnace Brick Lined BL Ultimizer Series Wood Burning January 2013 Page 12 Side view WaterJacket FirePot no insulation shown...

Page 13: ...Portage Main Outdoor Water Furnace Brick Lined BL Ultimizer Series Wood Burning January 2013 Page 13...

Page 14: ...Portage Main Outdoor Water Furnace Brick Lined BL Ultimizer Series Wood Burning January 2013 Page 14...

Page 15: ...Portage Main Outdoor Water Furnace Brick Lined BL Ultimizer Series Wood Burning January 2013 Page 15...

Page 16: ...Portage Main Outdoor Water Furnace Brick Lined BL Ultimizer Series Wood Burning January 2013 Page 16...

Page 17: ...Portage Main Outdoor Water Furnace Brick Lined BL Ultimizer Series Wood Burning January 2013 Page 17 Wiring Diagram Ground Ground Line 1 Neutral 180 Green Switch Fan...

Page 18: ...peration SF establishes how the A419 control s output relay operates the equipment in the event of a sensor or sensor wiring failure The user may select to run the equipment continuously or to shut it...

Page 19: ...y Touchpad and LED Indicator Settings on the Other A419 Control Functions To set the Differential Anti short Cycle Delay Temperature Offset or Sensor failure operation use the following method 1 Press...

Page 20: ...y Symbols control Function Ranges Unites Values and Factory Settings Display Symbol Control Function Range Units Value Factory Set Value SP Setpoint 30 to 212 F 34 to 100 C 30 dIF Differential 1 to 30...

Page 21: ...r Aquastat malfunction Thermostat inside house malfunction Ash door not shut tight Clean lube and reinstall Clean metal to metal surfaces Check aquastat Check thermostat Check gasket on ash door WATER...

Page 22: ...by the tester with a copy of the information send to the P M dealer and distributor This information will be necessary should any warranty claim arise Nitrate is one of the active ingredients that ar...

Page 23: ...ential Furnace is designed to run best within a 5 degree difference Pay special attention to the sizing of your pumps to insure circulation is adequate for the heat load Returning water fluid should b...

Page 24: ...operly seasoned firewood with a moisture content of 25 or less can produce 40 more useable heating energy that firewood that has a moisture content of 40 Burning dry seasoned wood is especially import...

Page 25: ...s or abuse Piney Manufacturing Ltd is not responsible for the cost of plumbing replacement of antifreeze shipping labor or any other cost other than the replacement of the part of furnace Unless other...

Page 26: ...____________ Dealer _____________________________________________________________________________________ Address ____________________________________________________________________________________ D...

Page 27: ...Portage Main Outdoor Water Furnace Brick Lined BL Ultimizer Series Wood Burning January 2013 Page 27 NOTES RECORDS...

Page 28: ...Portage Main Outdoor Water Furnace Brick Lined BL Ultimizer Series Wood Burning January 2013 Page 28...

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