Portafill 4000T, User Manual

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vii
4000T
SECTION 5 - MAINTENANCE ......................................................................................................................................... 51
5.1 O
IL
T
YPES
.................................................................................................................................................................... 52
5.2 M
AINTENANCE
S
CHEDULES
.............................................................................................................................................. 52
5.2.1 Maintenance Schedule – Daily 10 Hours ........................................................................................................... 52
5.2.2 Maintenance Schedule – Weekly 50 Hours ....................................................................................................... 53
5.2.3 Maintenance Schedule – 100 Hours .................................................................................................................. 53
5.2.4 Maintenance Schedule – 250 Hours .................................................................................................................. 54
5.2.5 Maintenance Schedule – 500 Hours .................................................................................................................. 54
5.2.6 Maintenance Schedule – 1000 Hours ................................................................................................................ 54
5.2.7 Maintenance Schedule – 2000 Hours ................................................................................................................ 55
5.3 E
NGINE
M
AINTENANCE
................................................................................................................................................... 55
5.4 H
YDRAULIC
R
AM
M
AINTENANCE
...................................................................................................................................... 55
5.5 H
YDRAULIC
S
YSTEM
M
AINTENANCE
.................................................................................................................................. 56
5.6 H
YDRAULIC
T
ANK
M
AINTENANCE
..................................................................................................................................... 57
5.7 C
HECKING AND
A
DDING
H
YDRAULIC
O
IL
............................................................................................................................ 58
5.8 C
HANGING
H
YDRAULIC
O
IL
.............................................................................................................................................. 58
5.9 C
HANGING THE
R
ETURN
L
INE
F
ILTER
................................................................................................................................. 59
5.10 A
IR
C
LEANER
M
AINTENANCE
......................................................................................................................................... 59
5.11 F
UEL
S
YSTEM
.............................................................................................................................................................. 60
5.12 B
ATTERY
R
OUTINE
C
HECKS
............................................................................................................................................ 61
5.13 M
AIN
C
ONTROL
P
ANEL
W
ARNING
L
IGHTS
........................................................................................................................ 61
5.14 A
IR
B
REATHER
R
ESTRICTION
O
PTIONS
............................................................................................................................. 62
5.15 T
RACK
M
AINTENANCE
.................................................................................................................................................. 62
5.16 T
RACKS
– G
EAR
B
OX
O
IL
............................................................................................................................................... 64
5.17 T
RACKS
– F
AULT
F
INDING
............................................................................................................................................. 64
5.18 B
EARING
G
REASING
P
OINTS
.......................................................................................................................................... 64
5.19 C
ONVEYOR
B
ELT
M
AINTENANCE
/ A
DJUSTMENT
............................................................................................................... 66
5.19.1 Belt Tensioning / Alignment ............................................................................................................................ 66
5.19.2 Wing Conveyor ................................................................................................................................................ 66
5.19.3 Oversize Conveyor ........................................................................................................................................... 67
5.19.4 Feeder Conveyor .............................................................................................................................................. 68
5.19.5 Transfer Conveyor ........................................................................................................................................... 68
5.19.6 Checking for Belt Damage ............................................................................................................................... 69
5.20 S
CREEN
M
AINTENANCE
/ M
ESH
R
EPLACEMENT
................................................................................................................. 69
5.21 M
ESH
R
EMOVAL
/ R
EPLACEMENT
................................................................................................................................... 70
5.22 D
RUM
D
RIVE
G
EAR
A
LIGNMENT
I
NSTRUCTIONS
................................................................................................................ 70
5.22.1 Drum Guide Wheel Adjustment ...................................................................................................................... 73
5.22.2 Daily Maintenance/ Check before Start Up ..................................................................................................... 75
SECTION 6 – ELECTRICAL AND HYDRAULIC SCHEMATICS.............................................................................................. 76