PortaCo SR-10-26-1 Original Operation Manual Download Page 1 | Manualshive

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ORIGINAL OPERATION MANUAL

RAIL SAW
SR-10-26-O & SR-10-26-1

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Summary of Contents for SR-10-26-1

Page 1: ...ORIGINAL OPERATION MANUAL RAIL SAW SR 10 26 O SR 10 26 1...

Page 2: ...2 RAIL SAW SR 10 26 O SR 10 26 1 ORIGINAL OPERATION MANUAL Change overview Auditing Date Comment including chapter changed by 01 11 26 2018 Creation Jesse Bunn...

Page 3: ...signs 13 4 Design and function 14 4 1 Design 14 4 2 Accessories and kits descriptions 15 4 3 Specification 15 4 3 1 Hydraulic fluid 16 4 3 2 Supply interfaces and connections 16 4 4 Function 16 4 5 B...

Page 4: ...nformation for maintenance and repairs 28 8 2 Troubleshooting and repairs 28 9 Shutdown and re commissioning 29 10 Storage 29 11 Dismantling and disposal 29 Publisher PortaCo Inc 1805 2nd Ave N Moorhe...

Page 5: ...tion manual the spare parts catalogue and the maintenance manual of the manufacturers of the individual components are to be observed WARNING Operating errors using the device e g by instruction error...

Page 6: ...e The tool is hydraulically powered The hydraulic energy is provided by a hydraulic unit The hydraulic unit is not part of the scope of delivery We recommend the Hydraulic Power Units D 23 E 15 G 18 G...

Page 7: ...ool on any surface Make sure the tool s wheel has stopped turning before setting down tool At the work site never carry the tool with the wheel rotating Always use sockets that meet the minimum requir...

Page 8: ...al must be read and understood by all persons who work on the device Introduction to the device is to be documented in writing CAUTION Hazards from the operational environment of the device can lead t...

Page 9: ...ng the machine Non compliance may result in injuries and damage to property Table 1 Signal words and Symbols 3 2 Important safety information Read this chapter and observe the safety information befor...

Page 10: ...continuously DANGER The operator inhales aerosol of hydraulic oil Only use the device within the prescribed limits The device must be maintained at regular intervals the intervals are specified by the...

Page 11: ...e intervals and maintenance instructions of the manufacturer and existing directives Components may only be replaced with identical spare parts It is imperative that the specifications of the componen...

Page 12: ...tenance personnel Anyone who carries out work on the device must be familiar with the functions and dangers of the machine Introduction to the machine is to be documented in writing All operators as w...

Page 13: ...r hearing protection indicates that while working with the machine hearing protection must be worn by all persons near to the machine Mandatory sign Wear safety glasses indicates that while working th...

Page 14: ...enter hydraulic system only with a maximum pressure of 2150 psi 148 3 bar The saw mounts to the rail clamp 6 which is secured to the rail and pivots at two positions from the top of a tower which allo...

Page 15: ...ilizes both a 14 diameter 350 mm and 16 diameter 400 mm cut off wheel 4 2 Accessories and kits descriptions PortaCo Inc carries a complete line of abrasive blades for cutting rail The following abrasi...

Page 16: ...e for connecting the hydraulic unit 4 4 Function The rail saw has a back saver design that allows the operator to stand while using the saw It also has extended blade life and a convenient handle with...

Page 17: ...is to be carried out by the operator before start up Start up of the machine may only be carried out by qualified specialist personnel The start up engineer must be acquainted with the machine Require...

Page 18: ...dirt holding capacity a filter element sized for 30gpm 120 lpm is recommended If the tool is used in cold weather preheat the hydraulic fluid by running power source at low engine speed Fluid temperat...

Page 19: ...the backups to contact the wheel properly Do not use wheels that have bushings which are loose in the mounting holes Do not use shim stock to tighten or replace bushings Blade inspection Prior to mou...

Page 20: ...ING Never stick foreign objects fingers or other extremities into moving mechanisms Failure to follow these instructions may lead to severe personal injury or tool damage Mount the rail saw clamp to a...

Page 21: ...y PortaCo Inc is as follows 1 Labeled and certified non conductive 2 Wire braided conductive 3 Fabric braided not certified or labeled non conductive Hose type 1 Listed above is the only hose authoriz...

Page 22: ...rized fluid escaping from a damaged hose can penetrate the skin and be injected in the body causing injury or death CAUTION Do not pull on hoses to drag power unit or tool 6 3 Cut off blade installati...

Page 23: ...the clamping jaw and capture the ball of the rail Position the saw mount so the base of the mount is parallel to the bottom of the rail Then tighten handle until the saw base is secure to the rail 4 R...

Page 24: ...6 Connecting hoses Wipe quick couplers with a clean lint free cloth before connecting them 1 Connect hoses from power source to the tool It is recommended that you connect the return hoses first and d...

Page 25: ...e handle tube Hold saw with both hands Use a firm grip Start the cut with the saw running Do not bump the rail NOTE Cut through material as fast as possible without reducing blade speed DO not hold sa...

Page 26: ...port from the tool OUT port 6 To prevent contamination always install dust caps over the hydraulic ports of the tool when disconnected WARNING If injury results from escaping hydraulic fluid seek imm...

Page 27: ...must always be depressurized before maintenance work Daily 1 Wipe all tool surfaces fittings and couplings free of grease dirt and foreign materials WARNING Do not attempt to locate hydraulic leaks b...

Page 28: ...sible causes Remedy Tool will not run or runs slow Power source Check power source flows and pressure 8 10 gpm 30 38 lpm at 1 500 2 000 psi 100 140 bar Coupler or Hose Check for remove obstruction Mec...

Page 29: ...t places prone to rust with a thin oil film Check for correct storage monthly 11 Dismantling and disposal Before dismantling or disposal the machine must be decommissioned This must be followed by dra...

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