Pop Bolt MCS5800-HEX Maintenance Manual Download Page 8

© Emhart Teknologies 2009 

POP

®

 is a registered trademark of Emhart Teknologies.

POP Bolt™ is a trademark of Emhart Teknologies.
Quality systems approvals from the world’s household names in manufacturing serve to reinforce accreditation to QS9000 / ISO9001 / TS16949. 

As a result of our continuous design improvement, Emhart products are subject to modification. The latest technical data and drawings are  

available for any specific products on request.

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EUROPE

United Kingdom

Emhart Teknologies
tucker Fasteners
177 Walsall Road
Birmingham, B42 1BP
united Kingdom
tel:  +44 121 356 4811
Fax:  +44 121 356 1598
[email protected]

The Netherlands

Emhart Teknologies
P.O. Box 514
6190 Ba Beek
europalaan 12
6199 aB Maastricht-airport
the netherlands
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Fax:  +31 43 750 2030 

Spain

Emhart Teknologies 
Sistemas de Fijacion tucker
carretera M-300
KM. 29,700
28802 alcalá de Henares
Madrid, Spain
tel:  +34 91 887 1470
Fax:  +34 91 882 3602
[email protected]

France

Emhart Teknologies 
emhart Fastening & assembly 
S.n.c.
Za des Petits carreaux
2 Bis avenue des coquelicots
94835 Bonneuil-sur-Marne
cedex, France
tel:  +33 1 56 71 24 37
Fax:  +33 1 49 80 42 93
[email protected]

Germany

Emhart Teknologies  
tucker Fasteners GmbH
Max-eyth-Strasse 1
D-35394 Giessen
Germany
tel:  +49 641 405 0
Fax:  +49 641 405 366
[email protected]

Norway

Emhart Teknologies 
emhart Sjong
PO Box 203
Skjutbanevägen 6
S-701 44 Örebro
Sweden
tel:  +47 22 90 99 90
Fax:  +46 19 26 00 38
[email protected]

Denmark

Emhart Teknologies 
emhart Harttung a/S
Farverland 1B
DK-2600 Glostrup
Denmark
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Sweden

Emhart Teknologies 
emhart teknik aB
PO Box 203
Skjutbanevägen 6
S-701 44 Örebro
Sweden
tel:  +46 19 20 58 00
Fax:  +46 19 26 00 38
[email protected]

Finland

Emhart Teknologies
emhart Finland
Hyttimestarinkuja 4 Pl 25
Fi-02781, espoo
Finland
tel:  +358 9 819 0060
Fax:  +358 9 812 428
[email protected]

Czech Republic

Emhart Teknologies
tucker s.r.o.
tel:  +420 725 800 454
Fax:  +420 493 546 567

Poland

Emhart Teknologies 
tel:  +48 661 233 304
Fax:  +48 32 749 70 75 

USA - Connecticut

Emhart Teknologies
4 corporate Drive, Suite 395
Shelton, ct 06484
uSa
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Canada

Emhart Teknologies
9870 Boulevard Du Golf
anjou, Quebec 
canada HiJ 2Y7
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Mexico

Emhart Teknologies
Bosque De cidros
acceso Radiatas no 42
Bosque De las lomas, 
3a Seccion, Mexico city 
Mexico DF 05120
tel:  +52 55 5326 7100
Fax:  +52 55 5236 7141

Brazil

Emhart Teknologies
emhart Refal
Rua Ricardo cavatton, 226
ceP: 05038-110 São Paulo
Brazil
tel:  +52 55 11 3871 6460 
Fax:  +52 55 11 3611 3505

China

Emhart Teknologies 

Shanghai emhart Fastening 
Systems
488 Jialou Road
Jaiding District
Shanghai 201807, china
tel:  +86 21 5954 8626 
Fax:  +86 21 5954 8775 

Japan

Emhart Teknologies
Shuwa Kioicho Park Building 302
3-6 Kioicho, chiyoa-Ku
tokyo, 1020094, Japan
tel:  +81 3 3265 7291
Fax:  +81 3 3265 7298

Korea

Emhart Teknologies
Seorin Building 
45-15 Yeoido-Dong
Yeongdeungpo-Ku
Seoul, 150-891, R.O. Korea
tel:  +82 2 783 9226
Fax:  +82 2 783 9228

India

Emhart Teknologies
aPeX towers, 5th Floor
no 54, 2nd Main Road
R.a. Puram, chennai- 600028 
india
tel:  +91 44 4306 0639
Fax:  +91 44 4306 0768

AMERICAS

ASIA

6405/GB/0709

Summary of Contents for Bolt MCS5800-HEX

Page 1: ...POP Bolt Power Tool Maintenance Manual ADDENDUM MCS5800 HEX ...

Page 2: ...x PBSS TFX A2 M6 Stainless Steel Collar PCS 6S Steel PCSS 6S Stainless Steel PCA 6S Aluminium 1 2 Equipment Accessories Nosepiece PSL600CJ 70A Jaws A PSL600CJ 59 12L Standard Jaws B PSL600CJ 59 14L Recommended for nominal to max grip Bolt Material Rivets Charge M6 Steel 500 M6 Stainless Steel 400 260 mm 192 mm 62 mm 68 mm 92 mm 300 mm ø66 mm ø23 5 mm Note When using the MCS5800 HEX tool all refere...

Page 3: ... Because of wear or damage 2 5 Replacing the Jaw opener assembly Because of damage 2 6 Replacing Jaws Because of wear or damage 2 7 Replacing Jaw pusher spring Because of weaken and worn damage 2 8 Replacing the Jaw case Because of damage 2 1 Spraying lubricant into the Jaws Lubricating and rust proofing agents CRC type should be sprayed into the Nosepiece hole approximately every 2 000 pcs in ord...

Page 4: ...ed from the nose housing The chuck spring can be easily removed using a small slotted screwdriver 3 Remove the jaw case from the pulling head by attached 12mm spanners The jaws will come off at this time 4 Clean the parts by kerosene Clean enough especially the tip of Nose housing on the side of Nosepiece Nose housing Jaw Nose housing Nosepiece Jaw case Jaw opener Chuck spring Chuck Inside of Chuc...

Page 5: ...e tool operation cannot fasten it is caused by broken jaw case Replace with a new one by the procedure in 2 2 To replace the nosepiece remove the chuck as outlined in section 2 2 Apply localised heat to the nosepiece and the nose housing to approximately 250 C Disassemble while hot Fig 2 5 shows the heated area Then remove the nosepiece form the nose housing with the hexagonal wrench 5 16 and repl...

Page 6: ...piece is worn or damaged Replace nosepiece with a new one see page 5 Bolt cannot be inserted into Nosepiece or bolt cannot be ejected after setting 1 Jaws are broken Replace jaws with new ones see page 5 2 Jaw opener assembly is damaged Replace jaw opener assembly with a new one see page 5 3 Jaw pusher spring is broken Replace jaw pusher spring with a new one see page 5 4 Collector is full of bolt...

Page 7: ...PSL600CJ 72 20 MCS5800 20 22a MCS5800 22a 25 MCS5800 25 26 MCS5800 26 27 MCS5800 27 28 MCS5800 28 29 MCS5800 29 30 MCS5800 30 31 MCS5800 31 32 MCS5800 32 33 MCS5800 33 35 MCS5800 35 36 MCS5800 36 Item Part No 37 MCS5800 37 39 MCS5800 39 40 MCS5800 40 45 MCS5800 45 K 45 MCS5800 45 E 45 MCS5800 45 S 45 MCS5800 45 J 47 MCS5800 47 48 PSL600 5800 INT 49 PSL600 5800 EXT Options 50 PSL600CJ 102A 25 30 1 ...

Page 8: ...A S Farverland 1B DK 2600 Glostrup Denmark Tel 45 44 84 11 00 Fax 45 44 84 62 12 salg danmark bdk com Sweden Emhart Teknologies Emhart Teknik AB PO Box 203 Skjutbanevägen 6 S 701 44 Örebro Sweden Tel 46 19 20 58 00 Fax 46 19 26 00 38 info emhart teknik se Finland Emhart Teknologies Emhart Finland Hyttimestarinkuja 4 PL 25 FI 02781 Espoo Finland Tel 358 9 819 0060 Fax 358 9 812 428 myynti emhart bd...

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