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Pop Bolt MCS5800-HEX, Maintenance Manual

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Pop Bolt MCS5800-HEX Maintenance Manual Download Page 2

2

MCS5800-HEX

 Manual aDDEnDuM

1. POP Bolt™ Tool

1.1  Work Capacity

1.3  POP Bolts™ per battery charge

Style

Description

Hex Washer Head Bolt

PBS-HWH-8-M6 (Steel)

PBSS-HWH-a2-M6 (Stainless Steel)

Slotted Truss Head Bolt

PBS-THS-8-M6 (Steel)

PBSS-THS-a2-M6 (Stainless Steel)

Twinfix

PBSS-TFX-a2-M6 (Stainless Steel)

Collar

PCS-6S (Steel)

PCSS-6S (Stainless Steel)

PCa-6S (aluminium)

1.2  Equipment/Accessories

nosepiece: 

PSl600CJ-70a

Jaws a:   

PSl600CJ-59/12l (Standard)

Jaws B:   

PSl600CJ-59/14l (Recommended for nominal to max grip)

Bolt Material

Rivets / Charge

M6 Steel

500

M6 Stainless Steel

400

260 mm

192 mm

62 mm

68 mm

92 mm

300 mm

ø66 mm

ø23.5 mm

Note

When using the  
MCS5800-HEX tool,  
all references to ‘rivets’ in 
the MCS5800 Operating 
Manual, should read  
‘POP Bolts™’.

Summary of Contents for Bolt MCS5800-HEX

Page 1: ...POP Bolt Power Tool Maintenance Manual ADDENDUM MCS5800 HEX ...

Page 2: ...x PBSS TFX A2 M6 Stainless Steel Collar PCS 6S Steel PCSS 6S Stainless Steel PCA 6S Aluminium 1 2 Equipment Accessories Nosepiece PSL600CJ 70A Jaws A PSL600CJ 59 12L Standard Jaws B PSL600CJ 59 14L Recommended for nominal to max grip Bolt Material Rivets Charge M6 Steel 500 M6 Stainless Steel 400 260 mm 192 mm 62 mm 68 mm 92 mm 300 mm ø66 mm ø23 5 mm Note When using the MCS5800 HEX tool all refere...

Page 3: ... Because of wear or damage 2 5 Replacing the Jaw opener assembly Because of damage 2 6 Replacing Jaws Because of wear or damage 2 7 Replacing Jaw pusher spring Because of weaken and worn damage 2 8 Replacing the Jaw case Because of damage 2 1 Spraying lubricant into the Jaws Lubricating and rust proofing agents CRC type should be sprayed into the Nosepiece hole approximately every 2 000 pcs in ord...

Page 4: ...ed from the nose housing The chuck spring can be easily removed using a small slotted screwdriver 3 Remove the jaw case from the pulling head by attached 12mm spanners The jaws will come off at this time 4 Clean the parts by kerosene Clean enough especially the tip of Nose housing on the side of Nosepiece Nose housing Jaw Nose housing Nosepiece Jaw case Jaw opener Chuck spring Chuck Inside of Chuc...

Page 5: ...e tool operation cannot fasten it is caused by broken jaw case Replace with a new one by the procedure in 2 2 To replace the nosepiece remove the chuck as outlined in section 2 2 Apply localised heat to the nosepiece and the nose housing to approximately 250 C Disassemble while hot Fig 2 5 shows the heated area Then remove the nosepiece form the nose housing with the hexagonal wrench 5 16 and repl...

Page 6: ...piece is worn or damaged Replace nosepiece with a new one see page 5 Bolt cannot be inserted into Nosepiece or bolt cannot be ejected after setting 1 Jaws are broken Replace jaws with new ones see page 5 2 Jaw opener assembly is damaged Replace jaw opener assembly with a new one see page 5 3 Jaw pusher spring is broken Replace jaw pusher spring with a new one see page 5 4 Collector is full of bolt...

Page 7: ...PSL600CJ 72 20 MCS5800 20 22a MCS5800 22a 25 MCS5800 25 26 MCS5800 26 27 MCS5800 27 28 MCS5800 28 29 MCS5800 29 30 MCS5800 30 31 MCS5800 31 32 MCS5800 32 33 MCS5800 33 35 MCS5800 35 36 MCS5800 36 Item Part No 37 MCS5800 37 39 MCS5800 39 40 MCS5800 40 45 MCS5800 45 K 45 MCS5800 45 E 45 MCS5800 45 S 45 MCS5800 45 J 47 MCS5800 47 48 PSL600 5800 INT 49 PSL600 5800 EXT Options 50 PSL600CJ 102A 25 30 1 ...

Page 8: ...A S Farverland 1B DK 2600 Glostrup Denmark Tel 45 44 84 11 00 Fax 45 44 84 62 12 salg danmark bdk com Sweden Emhart Teknologies Emhart Teknik AB PO Box 203 Skjutbanevägen 6 S 701 44 Örebro Sweden Tel 46 19 20 58 00 Fax 46 19 26 00 38 info emhart teknik se Finland Emhart Teknologies Emhart Finland Hyttimestarinkuja 4 PL 25 FI 02781 Espoo Finland Tel 358 9 819 0060 Fax 358 9 812 428 myynti emhart bd...

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