POOL LAB 55619 Manual Download Page 4

Peristaltic Pump Service Procedure

1.

Flush the feed pump and tubing with fresh water.  The filtration system must be running 
to perform this task.  Change filtration mode to ON if required, and use the ACID PRIME
or LCHL PRIME function in the ASP TOOLS menu to flush water through the tubing.

a) Loosen the fume stop cap to relieve any pressure in the drum.
b) Remove the drum cap, and place end of feed line into a bucket of fresh water.
c) On the chlorinator control panel, press and hold VIEW until the MAIN MENU appears.
d) Navigate to ASP TOOLS and press VIEW (ASP TOOLS menu appears)
e) Navigate to ACID/LCHL PRIME and press VIEW
f) Press VIEW to start the feed pump (60 second timer)
g) Allow PRIME to finish, and repeat.
h) Press BACK button at least 3 times to return to the HOME VIEW.

Note:  This procedure is never guaranteed to flush all chemicals from the
system, especially if the pump has not been performing well.  Always wear
appropriate protective clothing and proceed with caution when handling
liquid chlorine and/or acid while servicing the dosing system.

2.

To prepare the system for servicing, turn OFF and disconnect the filtration pump. Relieve 
the plumbing of any pressure or vacuum.

a) Change the FILTRATION MODE to OFF using the MODE button.
b) Disconnect the filtration pump power cord to prevent accidental start up.
c) 

If the acid injection point is below water, close both suction and return isolation valves.

d) * Relieve any pressure or vacuum from the plumbing section that has the injection point, and 
drain enough water from the plumbing system so that the injection point is above the water 
level.

The procedure for (d) depends on your system components and configuration. 

3.

Remove the old squeeze tube and rollers, and discard old parts.

a) Loosen and remove both lock nuts securing feed tubing to the pump, and disconnect both 
feed tubes.
b) Remove 2x screws (1, 2) securing the clear plastic outer cover (3), and remove cover.
c) Remove old squeeze tube (10) and discard.
d) Remove outer rotor half (4) and discard.
e) Remove 4 x rollers (5,6,7,8) and discard.
f) Remove inner rotor half (9).  This may require a flat head screw driver or similar as a lever.

Summary of Contents for 55619

Page 1: ...12 months PACKAGE CONTENTS Qty Part No Description Image 1 DRUM CAP ASSEMBLED WITH TUBING AND WEIGHTS CONSISTS OF 5 0 meters x Part No 55621 PERI PUMP CLEAR TUBING 1 x Part No 55620 CAP ASSEMBLY 4 x Part No 55617 CW CERAMIC WEIGHT 1 x Part No 55617 WR WEIGHT RETAINER RED 1 32554 12 BLACK TUBE ROLLER KIT 1 55506 BLACK INJECTOR VALVE 1 55615 LUB 5g SILICONE LUBRICANT Rev 6 ...

Page 2: ...MICALS OR TOOLS CLOTHING SKIN EYES ETC EXPOSED TO CHEMICALS THE POOL LAB PERISTALTIC PUMP HAS BEEN DESIGNED FOR USE WITH 16 5 HYDROCHLORIC ACID ONLY USE OF HIGHER STRENGTH HYDROCHLORIC ACID OR OTHER ACID TYPES MAY DAMAGE EQUIPMENT AND RESULT IN A SAFETY HAZARD WARNING Extreme care must be taken when working with the acid feed tubing as under certain conditions the tubing may be pressurized Loosen ...

Page 3: ...ult in a safety hazard the drum must be located within an additional containment vessel with a capacity no less than 200 of the acid drum volume The containment vessel must be made from a plastic suitable for containment of hydrochloric acid eg High Density Polyethylene aka HDPE and should ideally be located directly below the acid pump and feed tubes so that it may catch any potential leaks from ...

Page 4: ...th caution when handling liquid chlorine and or acid while servicing the dosing system 2 To prepare the system for servicing turn OFF and disconnect the filtration pump Relieve the plumbing of any pressure or vacuum a Change the FILTRATION MODE to OFF using the MODE button b Disconnect the filtration pump power cord to prevent accidental start up c If the acid injection point is below water close ...

Page 5: ...d add a small amount of lubricant to the outer face f Lubricate rollers and squeeze lube liberally with silicone lubricant g Install the squeeze tube Ensure tube connectors have the square lugs facing outwards h Replace cover Position top edge in place first then apply downward and inward force i Replace 2 x screws to secure cover When looking at the front of the pump the inlet is on the left and ...

Page 6: ...ad to the pump outlet socket 9 Start the system and check for leaks a Change filtration mode to ON using the MODE button b Ensure water is flowing normally and pressure gauges reading normal c Check plumbing feed tubing and connectors for any signs of leaks 10 Test pump operation with water using the prime function a Place the inlet end of the acid feed tube in a bucket of fresh water b On the chl...

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