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PW466i

Hardware Instruction Manual

9.5.2 Transportation Case

The large-size case with wheels is designed for heavy transport stress with folding hand it is made

of fireproof materials and smooth rolling rubber tires.

SAC0105 Transportation case

Dimension: 465x250x525mm (WxHxD)

Weight:

10Kg.

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Summary of Contents for PW466i

Page 1: ...OWER CO LTD To make any kind of copy of this manual please contact PONOVO POWER CO LTD in advance This manual represents the technical status for the moment of publishing The product information description and specifications mentioned in the manual do not have any contact binding force and PONOVO POWER CO LTD remains the right to make modifications to the technical specifications and configuratio...

Page 2: ... Voltage generators 15 6 5 Connect two voltage generators in series 15 7 Binary inputs and outputs 16 7 1 General description 16 7 2 Binary inputs 16 7 3 Polarity of binary inputs 17 7 4 Binary configuration 17 7 5 Isolation of binary inputs 17 7 4 Threshold for binary inputs 17 7 5 Binary outputs 17 8 Getting ready for PC Controlled operation 18 8 1 General description 18 8 2 Set IP address 18 8 ...

Page 3: ...his part describes the optional accessories which will be used for dedicated applications At the test site user should also refer to other safety and test regulations required by his management authorities This test equipment must be operated by professional test people and careful reading of this manual is required before operating this test equipment The complete test system consists of PW466i t...

Page 4: ...external voltage into the voltage current output sockets 5 It s not allowed to feed external current into the current voltage output sockets 6 Disconnect the external circuit from the relay to avoid any influence to the test 7 Do not block the ventilation outlets 8 Avoid the equipment to be wet by rain 9 Do not switch on and operate the equipment in the place having explosive gas or water vapor 10...

Page 5: ... 1 Test protective relays 2 Test energy meters Product features 1 Output sources 6 20A current sources in two groups 6 150V voltage sources 2 Binary inputs 8 binary inputs 3 Binary outputs 4 binary outputs 4 GPS interface Can receive GPS pulse signal from optional PGPS02 5 Synchronized control interface Used for synchronizing several PW466i for specialized test purpose ...

Page 6: ...PW466i test equipment Main supply cable delivered LAN control cable delivered PC with PowerTest software properly installed Test leads connected to the test object 4 2 Connecting PC 1 Connect the LAN cable between PC and PW466i 2 Connect the power cables for PC and PW466i 3 Connect PW466i ground socket to the protective ground 4 Power on the PC and PW466i 5 Run PowerTest software ...

Page 7: ...0V DC 100W 0 20A VA IA VB VC 0 150V 3 40A Voltage generator independent design IB IC Current generators independent design Ia Ib Ic 4 150V I1 I2 I3 V1 V2 V3 V4 Power Supply Control Signal Binary output 1 4 Relay Binary input 1 8 Synchronized control optional LAN interface 1 2 3 4 5 6 7 8 9 10 11 12 Va Vb Vc VZ 5 2 DSP card High performance DSP digital signal processor is used on the DSP card to en...

Page 8: ... 3 Binary input A D 4 LED Indication 5 Earth socket 6 Pause Button 7 Communication Interface of Computer Ethernet 8 Auxiliary DC Output 8 7 6 4 1 2 3 5 5 4 Ethernet port The Ethernet port is used to connect to external PC via Ethernet control cable Please refer to Getting ready for connecting to PC for details ...

Page 9: ...urrent voltage output will be recovered from the software execution point at the moment we release the Pause button 5 6 LED Indication The LED indication on the front panel gives information about the hardware working conditions In normal working condition the status of LEDs will have the following indication in Power on and Testing process conditions Power on condition All current voltage channel...

Page 10: ...10 PW466i Hardware Instruction Manual 5 7 Rear panel 1 Binary input group 2 2 Binary output 3 Voltage output Va Vb Vc 4 IP Reset 5 GPS interface 6 Power supply 7 Power switch ...

Page 11: ...is used to connect to our optional PGPS02 GPS based synchronization device DB9 Chassis contact male Note PPS means Pulse Per Second One popular application of GPS synchronized control is for end to end test for line protection relay Please refer to PGPS02 user manual or 9 2 PGPS02 GPS based Synchronization Device for details ...

Page 12: ...ry setting Keep pressing this button Switch on the power for PW466i After this operation the IP address will be restored to the following settings IP address 191 168 1 133 Subnet mask 255 255 255 0 Note The IP after reset is only valid for the current operation If users need to fix the default IP please set it in IP set of PowerTest ...

Page 13: ... I T Relay DC Advanced Advanced Differential 3I Advanced TransPlay 4V 3I R X characteristic check Synchronizer Special Energy Meter High Burden Relay Power Swing Transducer New modules Loss of excitation QuickTest Harmonic Test modules which requires 6 current mode configuration Basic QuickTest 4V 6I State sequence 4V 6I Protection Differential 6I Advanced Advanced Differential 6I New modules Tran...

Page 14: ...60 A Power 3 phase ac 2L N 3 320 VA at 40A 1 phase ac 6L N 1 600 VA at 120A 1 phase ac L L 1 450 VA at 30A 1 phase dc L N 6 100 W at 10A 1 phase dc 6L N 1 480 W at 60A Notes Limit parameters for uninterrupted current output Single phase output range 10A 10A 20A 20A 30A Output time Continuous output 70s 15s ...

Page 15: ...t 4V 3I for IA and IB in series connection Set Ia and Ib with the same amplitude Set Ia and Ib angel as 180 deg Set Ia Ib as the quantity to change 6 4 Voltage Generators PW466i has 6 voltage generators Notes VZ will be used in 4V mode 6 5 Connect two voltage generators in series We can connect two voltage generators in series to get higher voltage output range Example VA and VB are connected in s...

Page 16: ...r panel 7 2 Binary Input The device has 8 binary inputs Electricity is isolated in A H Space contact or active contact 10V 250V can be set by software The threshold impedance for space contact is shown below The threshold impedance for active contact can be set by software in 10V 250V When connecting active contact the polarity should be correct red to positive black to negative otherwise false tr...

Page 17: ... binary input is prohibited from connecting with ground 7 5 Isolation of the binary inputs All 8 binary inputs are gavanically isolated from each other 7 6 Threshold for the binary inputs The threshold of 8 binary inputs can be independently set from the range of 10 250Vdc 7 7 Binary outputs PW466i has 4 binary outputs The binary outputs 1 4 are placed on the rear panel These 4 binary outputs are ...

Page 18: ...The drive program of NIC also should be installed The computer with mounted NIC should be able to log on Internet properly 8 2 Set IP address The IP address of PW466i is internally fixed as 192 168 1 133 when dispatched from the factory 8 3 Steps for setting IP address in PC After the PowerTest is installed we need to set the IP address for the computer The IP address must be set as 192 168 1 The ...

Page 19: ... section of IP address can be any number between 2 254 except 133 Step 5 Make the settings Select Use the following IP address Set IP address as 192 168 1 2 Set Subnet mask as 255 255 255 0 Press OK button to confirm the setting Step 6 Make the settings In Local connection window make the following selection Then click the OK button to complete the IP setting ...

Page 20: ...is properly set we will see on the right bottom corner the following display If we see the following display on the right bottom corner then we need to make the check as mentioned bellow Check if control cable is connected Check if PW466i is powered up Check if IP address is set properly ...

Page 21: ...ce SAG0101 IRIG B based synchronization device SAG0102 PSS01 circuit breaker simulator SAB0101 PACB108 scanning head SAS0101 Synchronization control cable SAW0015 Standard accessories Item Part No Color coded current cables SAW0201 0203 Color coded voltage cables SAW0202 Signal cables SAW0204 0205 Flexible terminal adapter SAW0206 Flexible jumpers SAW0207 Crocodile clips SAW0208 U clamps 1 SAW0209...

Page 22: ...22 PW666i Hardware Instruction Manual ...

Page 23: ...ytest com www ponovo com cn Table 8 2 9 2 PIRIG B Based Synchronization Device It converts external IRIG B signal into trigger pulse to synchronize several of our relay test equipment for synchronized test application SAG0102 PIRIG B Via the PIRIG B interface box users can connect devices to the PW466I test set that either transmit or receive the IRIG B time reference signal DC level shift protoco...

Page 24: ...plex test applications SAB0101 PSS01 This is one of the application examples 9 4 PACB108 Scanning Head The passive optical scanning head PACB108 detects the status of an LED that is either an optical pulse output from an energy meter or the binary status of a protective relay or other similar optical source SAS0101 PACB108 Output pulse 5V or 24V Sampling distance 10 30 mm Maximum sampling pulse 10...

Page 25: ...Note The pictures are for reference only 1 Colour coded current cables SAW0201 0203 colour coded current cable Amount 2xred 2xblack 2xyellow 2xblue 1xred 1xblack 1xyellow 1xblue The current cables to connect the PW466i output to other safety sockets of generally the current parts voltage and signal tripping ...

Page 26: ...x black 1x white The voltage cables to connect the PW466i output to other safety sockets of generally the voltage parts current and signal tripping 3 Signal Cable SAW0204 0205 Signal cables Amount 2xred 2x black 2xred 2xblack It connects the PW466i with other different sockets generally with signal tripping and current voltage testing ...

Page 27: ... 10xred 10xblack Flexible terminal adapter connect to screw clip terminals Notes One end of the adapters have no insulator users should make sure there is no output during connecting the adapters Users insert the non safety into the terminals and screw it firmly then connect the test lead with the other end ...

Page 28: ...ce with safety jack Ponovo kit SAW0207 Flexible jumpers Amount 4xblack Flexible jumper connects current outputs in parallel 6 Crocodile Clips SAW0208 Crocodile clips Amount 2xred 2xblack 2xyellow 2xblue Crocodile clips for secondary side to connect to pins or screw types ...

Page 29: ...lack U clamps for screws to connect regular test leads to screw clamp terminals relays Notes One end of the adapters have no insulator users should make sure there is no output during connecting the adapters Users insert the non safety into the terminals and screw it firmly then connect the test lead with the other end ...

Page 30: ...s Amount 4xred 4xblack Pin clamps for screws to connect regular test leads to screw clamp terminals relays 9 Banana plug adapter SAW0211 Banana plug adapter Amount 3xred 3xyellow 3xblue 3xblack Banana plug adapter for screws to connect regular test leads to UK terminals ...

Page 31: ...mainly used in German Finland France Norway Sweden Poland South Korean Austria Spain Hungary Czech Ukraine Turkey Brazil and Russia etc QP3D adapter is mainly used in America Canada and Taiwan etc 11 Earthing Lead SAW0018 Earthing lead Specification 2 5mm 4m Amount 1 piece Earthing lead connects the PW466i with ground to ensure kit safety Notes In order to avoid static induction users should conne...

Page 32: ...32 PW466i Hardware Instruction Manual 11 PC control cable LAN SAW0012 PC control cable LAN Amount 1 piece The LAN cable connects the PW466I with PC for communications ...

Page 33: ... Transportation Case The large size case with wheels is designed for heavy transport stress with folding hand it is made of fireproof materials and smooth rolling rubber tires SAC0105 Transportation case Dimension 465x250x525mm WxHxD Weight 10Kg ...

Page 34: ...34 PW466i Hardware Instruction Manual ...

Page 35: ...disappear measure voltage output terminal by multimeter If there is bigger DC voltage or lower AC voltage it indicates the kit is horken Please contact the after sales 3 Cannot connect to computer The computer connecting with the suitcase must install an Ethernet card 100MBytes s If it can t link please check following points 1 Check the Ethernet connection 2 Check the power supply is on 3 Check i...

Page 36: ...e improve power supply 8 Change a new computer If it is ok it is computer s problem 9 If one phase voltage or current output is 0 the fuse might be burnt Change a new fuse 5 High current output inaccuracy 1 Check if the waveform is topping and the current overload lamp is on 2 Check low current output 3 If the above items are met it indicates the load is high The current series can improve the loa...

Page 37: ...oltage set by software the power supply doesn t work well 4 When the Udc with load alarms it is due to low load impedance or power supply malfunction The max Load capacity is 0 55ADC 9 The phase is inaccurate 1 Check if the phase measurement method is right and it is normal without load 2 Check if the setting output amplitude is accurate Otherwise it affects phase measurement 3 Check the system fr...

Page 38: ...d capacity 12 Open circuit current alarm 1 When the current distortion is about 1 it displays open circuit When the current output is 0 and without short circuit the open circuit is random and doesn t affect test 2 Short circuit the current terminal if the open circuit alarm disappears it is external connection problem 3 All the output fuses of open circuit power supply are burnt it casues the kit...

Page 39: ...truction Manual RL Load Fig 1 9 When the two voltages are parallel connected the Ua and Ub amplitudes are the same and the phases are opposite The max AC voltage 240V can be got and the max output current is still 0 5A 0 55A ...

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