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PONNDORF P Classic 15, Operation Manual

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PONNDORF P Classic 15 Operation Manual Download Page 21

PONNDORF Gerätetechnik GmbH 
Leipziger Strasse 374 
D - 34123 Kassel 

Operation Manual 

Hose Pump type P_classicplus

 

Page 20 of 25 

 

 

 

 

 

Version 002_GB / 04.2017

 

 

 

 

Before starting the pump it must be secured that any valves assembled in 
the pipework (on suction and discharge side) are opened. 
Otherwise the pump or parts of the pipework could be damaged by too high 
increase of pressure. 

 

 

 

The casing cover may only be removed when the drive is switched off and 
the power supply is interrupted (remove fuses).  

 

 

 

If the pump is equipped with a hose leakage detector it must be secured 
that the sensor is unpolluted because deposits on the sensor could cause 
malfunctions of the detector.   

 
 

 CAUTION 

 CAUTION 

Summary of Contents for P Classic 15

Page 1: ...Hose Pump Type P_classicplus Operation Manual...

Page 2: ...user 8 3 8 Safety instructions for maintenance inspection assembly 8 9 3 9 Unauthorized modifications or use of unoriginal parts 9 3 10 Unauthorized operation methods 9 4 Transport storage and disposa...

Page 3: ...grained solids and sensitive materials which require to be pumped gently Priming and pumping of combustible gases or fumes is prohibited Start up and close down operations which require this should o...

Page 4: ...le strainer may be used as protection 2 3 Labelling 1 Pump Type 2 Maximum Pressure 3 Pump Number and Year of Manufacture 4 ATEX Coding optional 5 Ambient Temperature Limit in EX Zone optional 6 Custom...

Page 5: ...ch are caused by changing the operating conditions use not in accordance with the intended use e g use of a different pumping medium for which the pump hose is not suitable for higher temperature whic...

Page 6: ...entioned in other chapters must be observed too 3 1 Marking of details in the operation manual Non observance of the safety instructions of this operation manual can endanger people Those instructions...

Page 7: ...e system dependent regulations and requirements the currently valid regulations concerning explosion protection and safety as well as rules for accident prevention The pump in connection with the mobi...

Page 8: ...as described in chapter 6 4 In case of any discrepancies the pump must not be placed into operation While placing the pump into operation the characteristics pump speed pressure which are prescribed i...

Page 9: ...sponsible for a protection against contact The protection against contact of moving parts of machines in operation e g coupling must not be removed Leakages of hazardous pumping media e g explosive to...

Page 10: ...tion 3 9 Unauthorized modifications or use of unoriginal parts Modifications of the machine are only permissible after prior consultation of the manufacturer Original spare parts and accessories autho...

Page 11: ...tungen im Hebezeugbetrieb BG 9a 4 2 Storage The pump has to be protected against humidity when stored In case of longer standstill before placing the pump into operation do not assemble the pump hose...

Page 12: ...mounted on a base plate Construction 0 means that the pump head is supplied with bare shaft extension Construction Description XXX pump head with bare shaft extension without drive GMC GMC TF GMC FF G...

Page 13: ...alarm horn signal lamp can be activated This is only possible when using a motor contactor The following mentionned detectors for hose leakages are available art no 93 000 055 Detecor for hose leackag...

Page 14: ...e detector consisting of sensor for leakage detector make Ponndorf standard switch amplifier make Disibeint type DNSA The connections must only be made by qualified and authorized personnel The standa...

Page 15: ...capacitive proximity switch make Rechner switch amplifier make Rechner The switch amplifier must not be used in hazardous locations It has to be strictly installed outside of these areas The connecti...

Page 16: ...temperature class T4 are intended for use at an ambient temperature between 2 C and 40 C permissible temperature of place of installation are suitable for pumping media with a maximum temperature of...

Page 17: ...maximum pressure of the pump By using a pole changing switch the tubing on suction and discharge side must withstand the maximum pressure of the pump Always use flexible tubing to connect the pump wi...

Page 18: ...ble hose should be used to to connect the pump and a kind of trap should be created in which the solids settle out please see pic 7 In case of longer downtimes it is also recommended to flush the comp...

Page 19: ...sembling it Remove power from the pump by removing the main fuses before doing any cleaning maintenance assembly operations 6 4 1 Pump with assembled connecting sockets 6 4 2 Unscrew the flanges on su...

Page 20: ...of the hose CAUTION Keep taking care of proper seat of hose and clamping ring 6 4 8 WRONG 6 4 9 Put the flange over the connecting socket and tighten it with screws 6 4 10 Fix the clamping ring and th...

Page 21: ...uction and discharge side are opened Otherwise the pump or parts of the pipework could be damaged by too high increase of pressure The casing cover may only be removed when the drive is switched off a...

Page 22: ...from the pump by removing the main fuses before doing any cleaning maintenance assembly operations It must be secured that there are no remains of the pumping medium left in the pump hoses medium cou...

Page 23: ...face of the pump hose e g by using a screw driver Outer surface of the pump hose Rotor bearings Teflon rollers check on the grease film enough grease on the running surface of the hose Interval every...

Page 24: ...15 111 12 027 111 12 035 111 8 Rollers complete Teflon set of 3 pieces 1 10 015 117 10 027 117 10 035 117 9 Rotor complete 1 10 015 022 10 027 022 10 035 022 10 Ball bearing 2 10 015 020 10 027 020 10...

Page 25: ...ion 002_GB 04 2017 8 Characteristic curves P_classicplus 15 0 bar 4 bar 0 F rdermenge Flow rate l h 560 480 400 320 240 160 80 40 80 120 160 Drehzahl Speed 1 min P_classicplus 27 0 bar 4 bar 0 F rderm...

Page 26: ...ed on pumping water So the actual flow rate of the pump can be different in case of pumping media with a higher viscosity 9 Accompanying documents Accompanying documents are enclosed corresponding to...

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