Polytec PSV-500-3D Operating Instructions Manual Download Page 58

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6-1

6 Troubleshooting

Approach

Simple tests are described in the following for you to carry out yourself in the

case of malfunctions. In the case of more difficult problems with individual

functions, please contact our service personnel. The tests described here are

not meant to lead you to carry out maintenance work yourself, but to provide

our service personnel with information which is as accurate as possible.

Testing the instrument is limited to such tests in which the housings do not

have to be opened.

INFORMATION

Tampering with the instruments in any way is not necessary when using the

equipment as intended and will invalidate the warranty. Exchanging or

retrospectively installing subassemblies may only be carried out by

authorized service personnel of Polytec.

If faults or malfunctions cannot be solved by the measures described here or

if faults / malfunctions occur which are not mentioned here, please contact our

service department. Further procedure will be determined based on your fault

description.

If the instrument has to be sent back for repair, please use the original

packaging and enclose an exact description of the fault.

WARNING!
Fire risk caused by wrong fuses!

» Replace defective fuses only by fuses of the same kind with the amperage

given on the instrument.

WARNING!
Electric shock caused by applied voltage !

When the instrument is live, an improper handling of replacing fuses can

cause an electric shock.
» Always disconnect the mains plug before you check the fuses.

Summary of Contents for PSV-500-3D

Page 1: ...Operating Instructions Polytec Scanning Vibrometer PSV 500 3D Front End PSV F 500 3D M Scanning Heads PSV I 500 PSV I 520 PSV I 560 PSV I 570 Junction Box PSV E 500 PC PSV W 500 M For the PSV 500 3D M System ...

Page 2: ...without authorization To return the equipment always use the original packaging Otherwise we reserve the right to check the equipment for transport damage Please mark the package as fragile and sensitive to frost Include an explanation of the reason for returning it as well as an exact description of the fault You will find information on troubleshooting in this operating instructions Trademarks B...

Page 3: ...and Directives 1 7 1 3 4 Information on Laser Class 2 for PSV 500 Standard 1 7 1 3 5 Information on Laser Class 2 for PSV 500 Xtra 1 8 1 3 6 Equipment for PSV 500 Standard 1 9 1 3 7 Equipment for PSV 500 Xtra 1 9 1 4 Electrical Safety 1 10 1 4 1 Important Warning Notices 1 10 1 4 2 Important Notices 1 10 1 4 3 Applicable Standards and Directives 1 10 2 Introduction 2 1 2 1 Area of Application and ...

Page 4: ... with PSV A 560 CoherenceOptimizer 4 7 4 4 PSV G 500 Geometry Scan Unit 4 8 4 4 1 Introduction 4 8 4 4 2 Functional Test 4 9 5 Operating the PSV 5 1 5 1 Switching On and Off 5 1 5 2 Blocking the Laser Beam 5 1 5 3 Indicating Stand By Mode of the Laser 5 2 5 4 Setting Up the Scanning Head 5 2 6 Troubleshooting 6 1 6 1 General Tests 6 2 6 2 Problems with the Laser 6 3 6 2 1 No Laser Beam 6 3 6 2 2 H...

Page 5: ... 3 General Data PSV I 560 PSV I 570 Xtra 7 17 7 5 4 Optics PSV I 500 PSV I 520 Standard 7 18 7 5 5 Optics PSV I 560 PSV I 570 Xtra 7 20 7 5 6 Scanner PSV I 5xx 7 21 7 5 7 Video Camera Only PSV I 500 PSV I 560 7 21 7 5 8 Geometry Scan Unit Only PSV I 500 PSV I 560 7 22 7 6 System Cabinet 7 22 Appendix A Optional Accessories Appendix B Basics of the Measurement Procedure Appendix C Declaration of Co...

Page 6: ...ions and will give you important advice on how to use the instrument safely WARNING Type and source of danger Indicates a dangerous situation or action which could lead to death or serious injury if this warning is not observed Describes how to avoid the danger CAUTION Type and source of danger Indicates a dangerous situation or action which could lead to minor injury if this warning is not observ...

Page 7: ...d will invalidate the warranty Any use other than the one described in this operating instructions is not permitted Polytec rejects any liability for damages which occur from improper use The instruments are designed in accordance with good engineering practice to meet state of the art safety requirements have been tested and left the factory in a condition in which they are safe to operate 1 2 3 ...

Page 8: ...ware components could damage the system or impair the function of the software This also applies for the change of hardware drivers which were not provided by Polytec and the change of configurations of the driver options Do not update installed drivers especially when updating via Windows update Do not run optional updates If you want to install components which have not been distributed by Polyt...

Page 9: ...focus for a long time on the target area of the laser beam for adjustment purposes wear laser adjustment eyewear suitable for the specified laser wavelength Do not point the laser beam at people if radiation exposure of unprotected eyes cannot reliably be prevented If the object under investigation is not available shield the target point of the laser beam with suitable material so that the laser ...

Page 10: ...trument Warning labels PSV 500 Standard The laser warning labels are shown in the following figure For countries in the European Union EU labels 2 and 3 are affixed in the language spoken in the customer s country see right hand side Figure 1 1 Laser warning labels ...

Page 11: ...ng labels 1 2 and 3 and beam exit aperture Vorsicht Laserstrahlung Klasse 3R wenn Abdeckung geöffnet Direkte Bestrahlung der Augen vermeiden Sichtbare und unsichtbare Laserstrahlung Nicht in den Strahl blicken Laser Klasse 2 Nach EN 60825 1 2008 P 1 mW 5 nm cw 10 680 l P 10 mW cw 1550 nm l Caution Class 3R Laser radiation when open Avoid direct eye exposure According to IEC EN 60825 1 2008 Complie...

Page 12: ...s as light sources the object laser wavelength 633 nm and the laser of the distance sensor geometry laser wavelength 670 nm Both laser beams are superimposed directly on each other Technical precautions have been taken to ensure that at any time only one of the two laser beams is emitted The optical output power of the laser beam emitted from a scanning head is less than 1 mW provided the equipmen...

Page 13: ...emitted The optical output power of the invisible laser beam of the object laser emitted from a scanning head is less than 10 mW provided the equipment is used in the manner for which it was intended The wavelength is beyond the visible and beyond the near infrared range 1400 nm The invisible laser beam is eye safe in comparison with the visible pilot laser it represents no additional hazard The p...

Page 14: ...SV 500 Xtra Safety equipment You can switch on or off the green pilot laser and the infrared object laser with the key switch on the front end The green pilot laser and the invisible object laser will then light up immediately You can also switch on the geometry Laser via the software thereby the pilot laser is switched off Pilot laser and geometry laser cannot be switched on simultaneously refer ...

Page 15: ...intaining or cleaning it WARNING Fire risk caused by wrong fuses Replace defective fuses only by fuses of the same kind with the amperage given on the instrument 1 4 2 Important Notices INFORMATION This device is subject to Limit Class A and can cause radio interferences with electrical devices in residential areas Take appropriate protective measures to exclude any such impairments 1 4 3 Applicab...

Page 16: ...t system The components are adapted to suit the intended area of application and can be customized by adding accessories and upgrading the hardware The decoders to analyze the vibrometer signal are designed as digital wide range decoders and thus fit into the digital signal concept The interferometers and the scanner mirrors to deflect the laser beams are in the three scanning heads The video came...

Page 17: ... Junction box details The PSV E 500 junction box is the connection point between the scanning heads and the front end In addition to that the video signal from the TOP scanning head is transmitted to the PC via the junction box The measurement data is acquired and saved in the PC The PSV software controls the entire measurement system and offers user friendly functions to evaluate the measurement ...

Page 18: ...nd Properties The decoder in the front end as well as the data acquisition board determine the metrological properties of the PSV Depending on the application there are different models available Their properties are summarized in the following tables Table 2 1 Overview of PSV model 3D M Component Properties PSV 500 3D M Standard PSV 500 3D M Xtra Junction box PSV E 500 PSV E 500 Front End PSV F 5...

Page 19: ...2 4 2 Introduction ...

Page 20: ...ceOptimizer 2 PSV I 520 scanning heads with PSV A 560 CoherenceOptimizer Laser adjustment eyewear Xtra 1 PSV I 560 scanning head with video camera and PSV G 500 geometry scan unit 2 PSV I 570 scanning heads Standard and Xtra PSV F 500 3D M front end PSV E 500 Junction Box PSV W 500 M data management system consisting of an industrial PC with mouse and keyboard TFT monitor with monitor cable and ma...

Page 21: ... external damage scratches loose screws damaged components etc 3 In the case of a wrong delivery damage or missing parts immediately inform your local Polytec representative stating the serial numbers of the instruments The serial number can be found on the name plate You will find the name plate on the instruments as well as on the inside cover of these operating instructions 4 Carefully retain t...

Page 22: ...CP 4mA 24V Activating or deactivating the IEPE power supply is described in your software manual REF 2 to REF 3 analog inputs BNC jacks There are two additional analog voltage inputs available for reference signals not for PSV 3D 4 SIGNAL generator output BNC jack Analog voltage output for the signal of the function generator 5 SYNC TTL output BNC jack TTL output for the SYNC signal of the functio...

Page 23: ...a exchange and to control the system via the software 4 Name plate Plate with information on model serial number power specifications etc 5 POWER mains connection socket for standard power cord with built in fuses 6 Warning label 7 Cooling fan 8 SCANNING SYSTEM connection industrial style connector Connection for the 3D connecting cable 3D Connecting from the junction box SCANNING SYSTEM CONTROL P...

Page 24: ... on model serial number power specifications etc 4 POWER mains connection socket for standard power cord with built in fuses 5 Warning label 6 VIDEO network connection blue background Connection for the blue network cable to the PC to transmit the video signal of the video camera in the TOP scanning head 7 POWER LED LED green ready to operate 7 1 1 2 4 6 1 3 5 Manufactured by GmbH D 76337 Waldbron...

Page 25: ...ate 3 HDD LED LED yellow Hard disk drive HDD in the PC is active 4 RESET key Reset and restart PC 5 DVD burner For an exact description of the DVD burner see the manufacturer s device documentation 6 POWER key Switch on off the device 7 USB interface Universal Serial Bus type A Connection for a mass storage device 8 Lock with key in the front flap Front flap is lockable POWER RESET DMS DATA MANAGE...

Page 26: ...ansmit data 7 Connection for cable shielding blade connector Not used 8 GENERATOR connections of the generator board SMB jacks Connections for the generator cable to the front end to transmit the signals of the function generator The individual connections of the generator board are described in detail in the following in the Generator Board section 9 ACQUISITION connector SCSI II type Connection ...

Page 27: ...ial interface 9 pin Sub D plug 16 Monitor connections DisplayPort Not used 17 KEYBOARD connection 6 pin circular jack Not used 18 MOUSE connection 6 pin circular jack Not used 19 Mains connection socket for standard power cord 20 I O mains switch Generatorboard The connections of the Spectrum M2i 6030 generator board are shown in the following figure Figure 3 6 View of the generator board 1 Ck clo...

Page 28: ...ing thread for the protective window or for the close up unit only PSV 1D 2 Front lens of the video camera with M37 mounting thread for the filter only Standard and lenses only PSV 1D 3 Laser beam aperture 4 Beam shutter For the laser beam aperture and the video camera lens 5 Fitting holes for fixing the protective window or the close up unit only PSV 1D 1 2 4 1 3 5 5 ...

Page 29: ...nal vibration sensor The vibration sensor is used to compensate ambient vibrations 5 OPTION connection 7 pin circular jack Connection for the connecting cable to the PSV A T11 pan tilt head only PSV 1D to control the pan tilt head via the software With EXT option OPTION connection 8 pin circular jack Connection for the connecting cable or the bridging plug to the external scanner control 6 Main co...

Page 30: ...gure Figure 3 9 Bottom view of the scanning head 1 M6 mounting threads For the mounting or adapter plate e g for mounting on a tripod system 2 Mounting threads for quick release plate For fluid head for example for assembly on the tripod 3 Warning label Information for correct assembly 3 1 2 1 2 2 ...

Page 31: ...inet before switching on the devices If you notice a cooling fan failure switch off the device immediately ATTENTION Damage to the cables caused by lack of diligence It is important to handle the cables carefully so that the transmission quality is not affected and the functionality of the devices is ensured Do not expose the cables to high temperatures Prevent the cables from being damaged Do not...

Page 32: ...am shutter is dangerous as the laser beam may hit the naked eye This may result in eye injuries Always close the beam shutter before positioning the scanning head Roughly align the scanning head and mount it securely before you open the beam shutter for fine positioning CAUTION Risk of falling of the stand caused by loose locking mechanisms and screws The scanning head has a high inherent weight a...

Page 33: ...ment CAUTION Danger of injury caused by provisional assembly and insufficient safeguarding of the scanning head The scanning head has a high inherent weight and may easily fall down from the tripod if it is not secured appropriately This may lead to considerable injuries or cause a damage of the scanning head Do not set up the scanning head provisionally but mount it securely and as free of vibrat...

Page 34: ...e pallet 3 In one of the inner sides of the box there is a recess for accessories separated from the other components by a smaller cardboard box On this side undo the screw connections using suitable tools such as a pair of pliers 4 Carefully remove the cardboard ring and take out the accessories 5 Remove the cardboard box and all the shock absorbing material 6 Under the system cabinet there is a ...

Page 35: ... refer to FIGURE 3 12 on the left 2 Fold out the screen and remove the foam material Store the foam material in the cover 3 Carefully remove both front covers by loosening the wing screws and releasing the locking hooks 4 Remove the main cable Umbilical from the upper cover and the mouse and keyboard from the lower cover 5 Carefully remove the rear cover by loosening the wing screws and releasing ...

Page 36: ...orkplate one sided and the work plate can tilt Fold in the screen before unfixing the locking hooks and moving the workplate CAUTION Crushing hazard caused by careless handling During folding in the screen there is danger of crushing your fingers Hold the screen on each side and fold it in slowly 1 Remove the foam material from the cover and put it on the work plate Figure 3 13 Foam material on th...

Page 37: ...3 18 3 First Steps Figure 3 14 Screen rotated by 90 3 Tilt the screen forward until it lays flat on the foam Figure 3 15 Screen tilted forward Figure 3 16 Screen completely folded in ...

Page 38: ... voltage of between 100 V and 240 V ATTENTION Damage to the instrument caused by overvoltage First of all connect up all components as described in this chapter before connecting the mains cable and switching on the instrument ATTENTION Damage to connections caused by bent contact pins All cables must be easy to plug in Check the contact pins before plugging in the cables Do not use any force when...

Page 39: ...NNING SYSTEM industrial style connection on the back of the front end and secure the connection by turning the locking spindle clockwise beyond the resistance 7 Plug the 3D connecting cable 3D Connecting into the FRONT END industrial style connection on the back of the junction box and secure the connection by turning the locking spindle clockwise beyond the resistance Junction box to scanning hea...

Page 40: ...100 240V 50 60Hz 2 0 AT Power cons max 100 VA WARNING Disconnect Mains ACHTUNG Netzstecker ziehen POWER Fuses before opening Vor dem Öffnen ACHTUNG Vor dem Öffnen Netzstecker ziehen Mains 100 240V 50 60Hz Fuses 3 5 AT Power cons max 230VA WARNING Disconnect Mains before opening Model No Serial No Mfg Date x xx xxxx yyyy Version xx PSV 500 Manufactured by GmbH D 76337 Waldbronn Germany POWER GENERA...

Page 41: ...ING HEAD RIGHT PSV I 520 PSV W 500 M PC SIGNAL OPTION POWER VIDEO LEFT TOP RIGHT FRONT END POWER GENERATOR ACQUISITION CK Ck Trg CH0 D0 D1 CONTROL VIDEO MONITOR Manufactured by GmbH D 76337 Waldbronn Germany Serial No Mfg Date Version x xx xxxx yyyy xx Model PSV E 500 Mains 100 240V 50 60Hz Fuses 2 0 AT Power cons max 100 VA WARNING Disconnect Mains before opening ACHTUNG Vor dem Öffnen Netzstecke...

Page 42: ... 10 32UNF 2B thread on the back of the scanning head 14 Screw the vibration sensor on the isolation stud 15 Connect up the vibration sensor to a REF BNC jack on the front of the front end Figure 3 19 Cabling of the scanning head OPTION LASER SIGNAL PSV 500 SCANNING HEAD Polytec 10 32 UNF 2B EXTERNAL SCANNER CONTROL OPTIONAL REF ...

Page 43: ...C jack on the front of the front end Figure 3 20 Cabling of the front end 3 4 3 Connecting the Mains Cables Connect all mains cables of the measurement system to the same earthed wall outlet to avoid ground loops Proceed as follows 1 Connect up all components with the supplied mains cables to the multiple socket 2 Connect up the multiple socket with the mains cable to an earthed wall outlet FRONT ...

Page 44: ...ctly installed then the POWER LED on the junction box and the LASER LEDs on the scanning heads light up Laser light may not be emitted yet as the beam shutters are still closed 6 Switch on all optional peripheral devices 7 Switch on the PC 8 Start the data acquisition as described in your software manual INFORMATION Read the information on laser safety in SECTION 1 3 before working with laser radi...

Page 45: ...Steps Direction convention The following direction convention applies to the output signals A movement towards the scanning head is seen as being positive In this case the velocity output provides a positive signal ...

Page 46: ...n the front end by turning the key switch to position I The POWER LED on the front of the front end lights up If all the connecting cables are correctly installed then the POWER LED on the junction box and the LASER LEDs on the scanning heads light up Laser light may not be emitted yet as the beam shutters are still closed 6 Switch on all optional peripheral devices 7 Switch on the PC 8 Start the ...

Page 47: ...st select the bandwidth Thus the list of the available measurement ranges is updated Select your measurement range depending on the expected maximum velocity The available measurement ranges are given in the specifications refer to SECTION 7 2 3 Many applications are covered by the 50 mm s measurement range Therefore select this measurement range for the first measurements with the system Use the ...

Page 48: ...ing If the acceleration does not exceed this value the Medium setting has a better effect than Fast It is suitable for noise excitations as generally in this case the maximum accelerations of the measurement ranges are not fully used With the Slow setting the tracking filter is optimized for a maximum acceleration of 1 of the Fast setting This setting is suitable if the velocity range is nearly sa...

Page 49: ...e If the maximum acceleration of Slow is exceeded the Medium setting takes better effects If the maximum acceleration of Medium is exceeded the Fast setting takes better effects So if necessary you will have to try out the most favorable setting of the tracking filter To do so select sample points with a high vibration amplitude When you perform particularly precise measurements at high optical si...

Page 50: ...in the ratio of the intensities of the laser modes and thus to important changes of the signal level The stand off distances where the signal level is at its maximum are called visibility maxima The visibility maxima recur every 204 mm 1 mm corresponding to the laser cavity length The diagram in FIGURE 4 3 shows the signal level depending on the stand off distance At certain distances visibility m...

Page 51: ...ignal level is shown in the following figure The optimal stand off distances are marked as visibility maximum Figure 4 3 Relation between stand off distance and signal level SIGNAL LASER Polytec PSV 500 SCANNING HEAD Stand off distance Object Laser beam Signal level Stand off distance in mm Visibility maximum Visibility minimum Two laser modes with equal intensity Two laser modes with different in...

Page 52: ...nant laser mode is formed This minimizes signal level drops in the visibility minimum If in the software the CoherenceOptimizer is displayed as being stable the signal level hardly varies over the stand off distance This means that with the CoherenceOptimizer it is no longer necessary to position the object at the stand off distance of a visibility maximum In addition to that the time that the sca...

Page 53: ... retro reflective film at longer distances INFORMATION If you use a retro reflective film in the range below 1 5 m the sensor may overload and affect the measurement result Therefore use retro reflective film only at distances longer than 1 5 m You can make a distance measurement without retro reflective film If retro reflective film is on the object under investigation set the scan points onto th...

Page 54: ...ith the system and the geometry scan unit as described in SECTION 4 1 SECTION 4 2 SECTION 4 3 and in your software manual If your system does not perform as described above read through the information on troubleshooting provided in CHAPTER 6 and contact your local Polytec representative 1 5 m Cover the retro reflective film in any case With optically poorly reflective surfaces treat the object wi...

Page 55: ...4 10 4 Measuring ...

Page 56: ...ON 5 2 and SECTION 5 3 PC Switch on the PC by setting the mains switch on the back to position I Then open the front flap using the key and press the POWER key Software When the system is cabled completely and all instruments are switched on start the software Refer to your software manual 5 2 Blocking the Laser Beam Each scanning head is equipped with a beam shutter This can be used to block the ...

Page 57: ...beam shutter is open or closed The LASER LED is lit too if the laser is switched off with the aid of the software 5 4 Setting Up the Scanning Head Fluid head If the system is equipped with a light duty tripod with fluid head you can manually set up the scanning head using the three hand grips as described in the assembly instruction provided by the tripod manufacturer Stand off distance While alig...

Page 58: ...ate the warranty Exchanging or retrospectively installing subassemblies may only be carried out by authorized service personnel of Polytec If faults or malfunctions cannot be solved by the measures described here or if faults malfunctions occur which are not mentioned here please contact our service department Further procedure will be determined based on your fault description If the instrument h...

Page 59: ...or message concerning the front end the Windows firewall or the video camera is displayed proceed as follows 1 Exit the PSV software 2 Start the Polytec Configuration Tool with administrator rights To do so click Start Programs Polytec Configuration Tool Polytec Configuration Tool The application window Polytec Configuration Tool appears 3 Click Configure The Polytec Configuration Tool configures ...

Page 60: ...l does not appear then contact the service department of Polytec 6 2 Problems with the Laser 6 2 1 No Laser Beam If no laser beam is emitted check the following 1 Have you connected up the system correctly as described in SECTION 3 4 2 Have you turned the key switch on the front of the front end to position I 3 Have you opened the beam shutter on the front of the scanning head 4 Is the LASER LED o...

Page 61: ...t laser for a limited period by reducing the brightness in PSV software Please contact our service personnel in order to exchange the pilot laser A safe operation of the instrument is still possible even if the pilot laser is blinking or defective This means e g that you can finish a measurement if the pilot laser fails during a measurement Exception When using VideoTriangulation the pilot laser i...

Page 62: ...up the signal output of a function generator to the REF1 reference channel 2 Display the time signal of the reference channel in an analyzer as described in your software manual The data acquisition and the software work properly if the signal of the function generator is displayed correctly In this case there is a problem in the front end Vibrometer signal Check the vibrometer signals of the fron...

Page 63: ...6 6 6 Troubleshooting ...

Page 64: ...C EN 61326 1 2013 07 EMC requirements on Emission and Immunity Electrical equipment for measurement control and laboratory use Emission Limit Class A IEC EN 61000 3 2 and 61000 3 3 Immunity IEC EN 61000 4 2 to 61000 4 6 and IEC EN 61000 4 11 Mains voltage 100 240 VAC 10 50 60 Hz Power consumption 200 VA Fuses 3 15 A slow blow Protection class 1 protective grounding Operating temperature 5 C 40 C 4...

Page 65: ...equency 0 05Hz Overvoltage protection 42V against damage IEPE mode Sensor supply nom 4 mA 24 V IEPE compatible Time constant 3 3 s Compatibility TTL CMOS Overvoltage protection 5 5 V against damage Input resistance 10 kΩ Output voltage swing max 10 V at high impedance load max 5 V into 50 Ω Output current max 100 mA Output resistance 50 Ω Short circuit protection permanently short circuit proof Co...

Page 66: ...0 Hz In the frequency range from 10 Hz to 5 kHz the specified decoder noise is superimposed by the scanner noise The resolution is then between 0 1 and 1 0 μm s with 1 Hz spectral resolution 0 01 0 01 0 01 typically4 4 The typical value refers to the center of the operating frequency range 0 01 0 01 0 01 Calibration error analog output5 5 Conditions sinusoidal vibration f 1 kHz amplitude 70 of ful...

Page 67: ...e is superimposed by the scanner noise The resolution is then between 0 1 and 1 0 μm s with 1 Hz spectral resolution 0 02 0 02 0 03 0 02 0 08 typically4 4 The typical value refers to the center of the operating frequency range 0 02 0 03 0 05 Calibration error analog output5 5 Conditions sinusoidal vibration f 1 kHz amplitude 70 of full scale range load resistance 1 MΩ Ta 5 C 40 C Ta 41 F 104 F 1 0...

Page 68: ...he specified decoder noise is superimposed by the scanner noise The resolution is then between 0 1 and 1 0 μm s with 1 Hz spectral resolution 0 04 0 2 0 06 0 4 0 1 0 6 typically4 4 The typical value refers to the center of the operating frequency range 0 1 0 2 0 3 Calibration error analog output5 5 Conditions sinusoidal vibration f 1 kHz amplitude 70 of full scale range load resistance 1 MΩ Ta 5 C...

Page 69: ...5 kHz the specified decoder noise is superimposed by the scanner noise The resolution is then between 0 1 and 1 0 μm s with 1 Hz spectral resolution 0 2 0 8 0 4 1 0 1 0 1 5 typically4 4 The typical value refers to the center of the operating frequency range 0 4 0 6 1 0 Calibration error analog output5 5 Conditions sinusoidal vibration f 1 kHz amplitude 70 of full scale range load resistance 1 MΩ T...

Page 70: ...er noise is superimposed by the scanner noise The resolution is then between 0 1 and 1 0 μm s with 1 Hz spectral resolution 2 0 2 5 2 5 3 typically4 4 The typical value refers to the center of the operating frequency range 2 0 2 5 Calibration error analog output5 5 Conditions sinusoidal vibration f 1 kHz amplitude 70 of full scale range load resistance 1 MΩ Ta 5 C 40 C Ta 41 F 104 F 1 0 1 0 Linear...

Page 71: ...nt and is specified for frequencies above 10 Hz In the frequency range from 10 Hz to 5 kHz the specified decoder noise is superimposed by the scanner noise The resolution is then between 0 1 and 1 0 μm s with 1 Hz spectral resolution 0 04 0 14 0 04 0 14 0 04 0 14 typically4 4 The typical value refers to the center of the operating frequency range 0 1 0 13 0 13 Calibration error analog output5 5 Co...

Page 72: ...ependent and is specified for frequencies above 10 Hz In the frequency range from 10 Hz to 5 kHz the specified decoder noise is superimposed by the scanner noise The resolution is then between 0 1 and 1 0 μm s with 1 Hz spectral resolution 0 04 0 14 0 05 0 2 0 06 0 4 typically4 4 The typical value refers to the center of the operating frequency range 0 13 0 13 0 2 Calibration error analog output5 ...

Page 73: ... resolution is frequency dependent and is specified for frequencies above 10 Hz In the frequency range from 10 Hz to 5 kHz the specified decoder noise is superimposed by the scanner noise The resolution is then between 0 1 and 1 0 μm s with 1 Hz spectral resolution 0 08 0 8 0 1 1 0 0 25 1 2 typically4 4 The typical value refers to the center of the operating frequency range 0 4 0 5 0 6 Calibration...

Page 74: ...pendent and is specified for frequencies above 10 Hz In the frequency range from 10 Hz to 5 kHz the specified decoder noise is superimposed by the scanner noise The resolution is then between 0 1 and 1 0 μm s with 1 Hz spectral resolution 0 5 1 5 1 0 2 0 3 0 4 0 typically4 4 The typical value refers to the center of the operating frequency range 1 0 1 5 3 0 Calibration error analog output5 5 Condi...

Page 75: ... and is specified for frequencies above 10 Hz In the frequency range from 10 Hz to 5 kHz the specified decoder noise is superimposed by the scanner noise The resolution is then between 0 1 and 1 0 μm s with 1 Hz spectral resolution 5 0 8 0 6 0 8 0 typically4 4 The typical value refers to the center of the operating frequency range 6 0 7 0 Calibration error analog output5 5 Conditions sinusoidal vi...

Page 76: ... Function generator M2i 6030 Output channel 1 Maximum bandwidth 1 MHz 2 MHz 1 Mains voltage 100 240 VAC 10 50 60 Hz Power consumption 200 VA Fuses 3 15 A slow blow Protection class 1 protective grounding Operating temperature 5 C 40 C 41 F 104 F Storage temperature 10 C 65 C 14 F 149 F Humidity max 80 non condensing Protection rating IP20 Dimensions w x h x d without angle brackets 450 mm x 150 mm...

Page 77: ... 5 C 40 C 41 F 104 F Storage temperature 10 C 65 C 14 F 149 F Humidity max 80 non condensing Protection rating IP20 according to EN 60529 Dimensions w x h x d Without angle brackets 450 mm x 190 mm x 550 mm 19 84 HP 4 U With angle brackets 485 mm x 190 mm x 550 mm 19 84 HP 4 U Weight 18 kg Processor min Intel CoreTM i7 2600K Hard disk drive HDD 1 TB Operating system Microsoft Windows 7 64 Bit Ulti...

Page 78: ...verheat This could damage it At ambient temperatures above 35 C 95 F you must assemble the scanning head on a tripod e g VIB A T02 so that also its bottom side of the scanning head is ventilated sufficiently Operating temperature 5 C 35 C 41 F 95 F without limitations 35 C 40 C 95 F 104 F with limitations see above Storage temperature 10 C 65 C 14 F 149 F Operating altitude only Standard max 3048 ...

Page 79: ... Specifications Dimensions Figure 7 1 Dimensions of the scanning head Dimensions not specified are given in mm 60 85 86 103 150 370 M 6 8 2x Beam 0 6 4 5 Stand off distance 120 86 45 103 120 177 Ø4 F8 6 6 Ø4 F8 85 144 ...

Page 80: ... mW Power consumption approx 45 W average value Carrier frequency 40 MHz Protection rating IP10 according to EN 60529 IP40 beam shutter closed or PSV A 526 protective window mounted Dimensions refer to FIGURE 7 1 Weight 9 2 kg including geometry scan unit and CoherenceOptimizer Laser type Erbium fiber laser Wavelength 1550 nm 2 5 nm Laser class 1 Emitted laser power 10 mW Laser type Laser diode Wa...

Page 81: ...7 1 Weight approx 9 5 kg including geometry scan unit Focal length nominal 70 mm Minimum stand off distance 125 mm Stand off distance1 1 Measured from the front of the scanning head Spot diameter 1 e2 typ Depth of focus typ 2 2 For 3dB signal reduction Aperture diameter3 3 At the front of the scanning head mm µm mm mm 141 25 0 48 5 8 345 43 1 4 8 4 549 60 2 8 9 4 753 78 4 6 10 1000 98 7 5 10 4 Wit...

Page 82: ...d 3M Scotchlite Tape retro reflective film Table of the Visibility Maxima Diffuse white surface SIGNAL level Stand off distance m Internal signal dBm 0 1 Retro reflective film 1 50 20 30 40 10 10 20 Visibility maxima mm for l 204mm 141 345 549 753 957 1161 1365 1569 1773 1977 2181 2385 2589 2793 2997 3201 3405 3609 3813 4017 4221 4425 4629 4833 5037 Add 204 mm for every additional visibility maxim...

Page 83: ... from the front of the scanning head Spot diameter 1 e2 typ 2 For 3 dB signal reduction Depth of focus typ 2 Aperture diameter3 3 At the front of the scanning head mm µm mm mm 150 66 1 5 5 4 200 79 2 6 2 500 148 7 8 3 1000 259 22 9 5 2000 480 75 10 2 5000 1128 413 10 6 With each additional meter stand off distance 216 µm are added to the spot diameter 0 1 0 01 Depth of focus m Distance from front ...

Page 84: ...d off distance m Internal signal dBm 0 1 Retro reflective film 1 50 20 30 40 10 10 20 Type Servo controlled Galvo scanner Maximum deflection horizontal 25 vertical 20 Angular resolution 16 Bit Point stability 0 001 hour after 2 h warm up period with constant ambient temperature Video system full HD Image sensor 1 2 8 type CMOS Signal to noise ratio 50 dB Zoom 20x optical zoom Lens F1 6 to F3 5 f 4...

Page 85: ...aser diode Wavelength 670 nm 5 nm Laser class 2 Laser power 1 mW Accuracy of the distance measurement typ 2 5 mm depends on the signal level for stand off distances 1 5 m Mains voltage 100 240 VAC 10 50 60 Hz Power consumption 600 VA Dimensions w x h x d 580 mm x 1330 mm x 845 mm Weight 186 kg incl front end PC monitor scanning head and cables ...

Page 86: ...oom lens available that is set up manually For short stand off distances 180 300 mm the zoom lens contains a close up lens that has to be removed for larger stand off distances The zoom lens is delivered with the PSV A 455 helium neon block filter If the intensity of the laser light is still too high it can be mounted additionally The block filter reduces the intensity of the laser light scattered...

Page 87: ...e PC to transmit the video signal for mains supply and to control of the video camera 2 I O port connection 12 pin circular jack This connection is not used Side view The side view of the video camera with standard lens is shown in the following figure Figure A 2 Side view of the video camera 1 Locking screws Screws to lock the required settings for focus and aperture 2 Aperture ring Ring for manu...

Page 88: ...to transmit the video signal for mains supply and to control of the video camera 2 I O port connection 12 pin circular jack Not used Side view The side view of the video camera with zoom lens is shown in the following figure Figure A 4 Side view of the video camera 1 Locking screws Screws to lock the required settings for focus zoom and aperture 2 Locking ring Ring for setting the orientation of t...

Page 89: ...escribed in the assembly instructions provided by the manufacturer 2 Mount the geared head onto the tripod as described in the assembly instructions providing by the manufacturer ATTENTION Damage to the camera chip caused by skin contact The acidic protection layer of the skin consists of a hydrolipid film If the camera chip gets into contact with this film i e if you touch it with bare fingers th...

Page 90: ...ions in portrait or landscape 8 Use the quick release plate to position the video camera onto the geared head The safety lever clicks into place automatically CAUTION Damage caused by unsecured quick release plate Snap the quick release plate all the way round Press the safety lever to the end position Only then you can use the scanning head 9 Ensure that the quick release plate is attached all th...

Page 91: ...ithout tripod adapter angle 29 mm x 44 mm x 86 mm Video camera with tripod adapter angle 37 mm x 53 mm x 88 mm Weight Video camera without tripod adapter angle 0 15 kg Video camera with tripod adapter angle 0 28 kg Sensor type Basler Scout scA1000 30fm 1 3 inch progressive scan CCD camera Pixels 1034 H x 779 V Pixel size 4 65 µm x 4 65 µm Frame rate at full resolution max 30frames second Video out...

Page 92: ...ange depends on the focused stand off distance At a stand off distance with less than 1m because of the direct reflection a centralized scan range of up to 3 must be precluded from the measurement For measurements with a stand off distance of more than 1m the disturbed scan range is limited to 1 In this disturbed scan range it is possible that also the autofocus is not working properly Geometry me...

Page 93: ...ceed as follows 1 Remove the plastic plate from the back of the protective window by undoing the two knurled screws refer to the following figure picture 1 Keep the plastic plate in a safe place ATTENTION Thread damage caused by overtightening the screws If you tighten the screws too firmly you could damage the thread Only hand tighten the screws Hand tighten means Tighten the screw firmly so that...

Page 94: ...t one point on one of the four columns have to be used The reference object can be placed vertically or horizontally on a flat surface Assembly on a tripod which is available as an option is possible using the hexagonal adapter plate Refer to your software manual on how to carry out a 3D alignment using the reference object Dimensions w x h x d 145mm x 107mm x 22 mm Weight 0 285 kg without plastic...

Page 95: ...ge applied to the control inputs The voltages must be within the range of 5 V The relationship between applied voltage and the deflection angles is Cabling You have to assemble the provided 8 pin DIN circular plug before you can use the external scanner control Plug the 8 pin DIN circular plug into the OPTION 8 pin circular jacks on the back of the scanning head If you want to operate the scanning...

Page 96: ...ntrol inputs of the scanners The wiring of the bridging plug is shown in the following figure Figure A 10 Wiring of the bridging plug Socket type 8 Pin DIN Circular Plug Manufacturer Amphenol Tuchel Series C 091 D Pin Signal Function 1 DAC GND Y Reference potential DAC output Y 2 DAC GND X Reference potential DAC output X 3 DAC OUT X DAC X output signal 5VDC 4 COMMAND Y Differential control input ...

Page 97: ...A 12 A Optional Accessories ...

Page 98: ...rn moves on the detector and the displacement of the object can be determined using directionally sensitive counting of the passing fringe pattern The velocity component in the direction of the object beam is a function of the path difference L according to Equation B 3 For a constant movement v Equation B 4 applies with Equation B 5 Thus a constant movement of the object causes a frequency shift ...

Page 99: ...4 plate is then focused by the lens on the object and scattered back from there The polarizing BS2 beam splitter then functions as an optical directional coupler together with the λ 4 plate and deflects the object beam to the BS3 beam splitter The interference signal is created from the optical path difference between reference and laser beam The distance to the object goes into the optical path d...

Page 100: ...C 1 C Declaration of Conformity Appendix C Declaration of Conformity Figure C 1 Declaration of conformity for the PSV 500 3D ...

Page 101: ...C 2 C Declaration of Conformity ...

Page 102: ...er control A 10 external trigger 3 24 function generator 3 24 main components 3 20 mains connection 3 24 reference signal 3 24 vibration sensor 3 23 calibration interval recommended 7 2 CDRH Compliance Statement 1 7 cleaning cleaning agents 1 3 warning notices 1 3 close up unit mounting thread on the scanning head 3 9 CoherenceOptimizer stand off distances 4 7 components other 1 3 configuration op...

Page 103: ...J junction box PSV E 500 control elements back view 3 5 specifications 7 13 L label name plate front end 3 4 name plate scanning head 3 10 warning label for assembly scanning head 3 11 labels laser warning labels Standard 1 5 laser warning labels Xtra 1 6 name plate junction box 3 5 name plate PC 3 7 laser object laser Xtra specifications 7 17 pilot laser Xtra specifications 7 17 Standard specific...

Page 104: ...7 2 reference object A 9 relative humidity front end specifications 7 1 PC specifications 7 14 RIGHT connection on junction box 3 5 S safety equipment laser Standard 1 9 laser Xtra 1 9 safety information electrical safety 1 10 general 1 2 instrument operation 1 2 laser 1 4 notices used 1 1 usage of operating instructions 1 1 warning notices used 1 1 scanner specifications 7 21 scanning head contro...

Page 105: ...P connection on junction box 3 5 tracking filter 4 3 TRIG IN jack on the front end 3 3 specifications 7 2 troubleshooting approach 6 1 general tests 6 2 pilot laser 6 4 problems with the laser 6 3 problems with the measurement signal 6 4 U unpacking 3 1 use intended 1 2 user qualification 1 2 V velocity acquisition theory B 1 VIDEO network connection on front end 3 5 network connection on PC 3 7 v...

Page 106: ...e Pierre Semard 92320 Châtillon Tel 33 1 49 65 69 00 Fax 33 1 57 19 59 60 E mail info polytec fr Internet http www polytec fr Japan JP Polytec Japan 13th floor Arena Tower 3 1 9 Shinyokohama Kohoku ku Yokohama shi 222 0033 Kanagawa Tel 81 45 478 6980 Fax 81 45 478 6981 E mail info polytec co jp Internet http www polytec co jp Great Britain GB Polytec Ltd Lambda House Batford Mill Harpenden Hertfor...

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