background image

      

PU300/PU500 INSTALLATION MANUAL

 

  

 

 

                                            

 

10232-10.doc

Polyamp AB, Sweden 

www.polyamp.com 

Page 

6 (10) 

 

 

Figure 3. Load regulation with voltage drop U

d

 

between output and load 

 

3.3  Adjusting output voltage when units 

are paralleled on the output 

1.

 

Connect and start all converters according to 

2

  

Installation on page 4. We recommend using the 
series diode and separate cables as mentioned 
above in 

3.2 Connecting converters in parallel 

on the

 output. 

2.

 

Measure the voltage at the load. Connect 
voltmeters as showed in 

Figure 4

. If you have 

only access to one voltmeter you must move it 
around to make the adjustments. This will take 
time but is of course possible. 

 

 

Figure 4. Adjusting output voltage 

 
3. 

 

To 

increase

 the output voltage. 

i. 

 

Increase the output voltage by turning 
the potentiometer marked ”V.ADJ” 
clockwise on the unit with the lowest 
output voltage until you reach the desired 
voltage at the load or until the output 
voltage does not increase anymore (as 
the unit is in current limit). To find the 
unit with the lowest output voltage you 
can measure the voltage difference 
before the series diode, as in 

Figure 4

.  

ii. 

 

Repeat from i. until you reach the desired 
output voltage at the load. 

4. 

 

To 

decrease

 the output voltage.  

i. 

 

Decrease the output voltage by turning 
the potentiometer marked ”V.ADJ” 
counter clockwise on the unit with the 
highest output voltage until you reach the 
desired voltage at the load or until the 
output voltage does not decrease 
anymore (as the other units supply all 
current). To find the unit with the highest 
output voltage, measure the voltage 
difference before the series diode, as in 

Figure 4

ii. 

 

Repeat from i. until you reach the desired 
output voltage at the load. 

 

5. 

 

To achieve good current sharing, adjust all 
converters so that the voltage difference before 
the series diode is 0.00V between all units that 
are connected in parallel and so that the voltage 
at the load is still the desired.   

4  Multiple loads at the output 

If you are using several loads, we recommend 
fusing them separately with fast acting fuses. Some 
considerations regarding short-circuits should be 
taken. See below. 

4.1  Short-circuits 

1.

 

If there is a short-circuit in one branch and the 
total current in all branches 

does not

 exceed 

105% of the nominal current of the converter 
(see label on front panel), the output voltage 
will not be affected. The time for the fuse to 
blow can be calculated from the data sheet of 
the fuse if you know the short-circuit current 
trough the fuse. 

2.

 

If there is a short-circuit in one branch and the 
total current in all branches 

does 

exceed 105% 

of the nominal current of the converter, the 
output voltage will drop until the fuse is blown. 
Depending on the impedance of the short-circuit 
(whether it is abrupt or merely an overload) and 
the resistance of the load cables, the effects of a 
short-circuit will vary.  

Long cables reduce short-circuit currents, 
resulting in longer delay until the fuse is blown 
and hence an increased voltage dip. Light 
overload does not necessarily result in a blown 
fuse.  

To reduce the voltage drop at short-circuit and if 
any branch has more than approximately 30% of 
the total output current of the converter, a large 
external capacitor is recommended. Such a 
capacitor will supply the peak current needed to 
blow the fuse, see 

Figure 5

 

.

 To calculate the 

capacitor needed, use the following formula: 

Summary of Contents for PU300

Page 1: ...PU300 PU500 INSTALLATION MANUAL 10232 10 doc Polyamp AB Sweden www polyamp com Page 1 10 PU300 PU500 Installation manual ...

Page 2: ...e of printing However the information may have been updated since then Polyamp AB reserves the right to make changes in this manual without notice The exclamation point within an equilateral triangle is intended to alert the user to presence of important operating and maintenance instructions in the literature accompanying The lightning flash with arrowhead within an equilateral triangle is intend...

Page 3: ...L SENSE 7 6 ALARM 7 7 INHIBIT 8 8 OUTPUT OVER VOLTAGE PROTECTION 8 9 ISOLATION VOLTAGE TEST 8 9 1 DC ISOLATION TEST OUTPUT TO CASE 8 9 2 DC ISOLATION TEST INPUT TO OUTPUT AND INPUT TO CASE 8 9 3 AC ISOLATION TEST INPUT TO OUTPUT AND INPUT TO CASE 9 9 4 AC ISOLATION TEST SIGNAL TERMINALS TO CASE 9 9 5 DC ISOLATION TEST SIGNAL TERMINALS TO CASE 9 9 6 AC ISOLATION TEST ALARM TO INHIBIT TERMINALS 9 10...

Page 4: ...with the input power supply cord The disconnection device must be properly labelled and easy accessible 2 Installation The converter shall be mounted in an enclosure which meets the demands of EN60950 regarding fire voltage hazard and mechanical strength The converter is supplied with mounting plates With these you can mount the converter in any direction The converter is convection cooled and in ...

Page 5: ...ith another power supply or if you require redundant operation If a converter breaks down with an internal short circuit on the output and other converters are connected in parallel on the output the broken unit will short circuit the others if the series diode is not used This might cause excessive heat or even fire in the faulty unit If the series diode is used the alarm relay will switch to ALA...

Page 6: ...fore the series diode as in Figure 4 ii Repeat from i until you reach the desired output voltage at the load 5 To achieve good current sharing adjust all converters so that the voltage difference before the series diode is 0 00V between all units that are connected in parallel and so that the voltage at the load is still the desired 4 Multiple loads at the output If you are using several loads we ...

Page 7: ...e load and not at the output of the converter and does thereby compensate for voltage drop in the cables between the converter and the load The maximum voltage compensation is 5 of nominal output voltage Do not disconnect the negative power connection from the converter to the load before the positive when the converter is running and external sense is used This might damage the converter and it i...

Page 8: ... c 2 5kVa c 4kVd c Alarm Inhibit 2 5kVa c 4kVd c Table 2 Isolation test voltages If your AC isolation test equipment cannot supply enough current you can perform a DC isolation test with 4000Vd c 2500V x 2 x 1 1 4000Vd c where 1 1 safety factor 9 1 DC isolation test output to case 1 Disconnect all cables from the converter 2 Connect the input terminals of the converter to case 3 Connect the output...

Page 9: ...ster from 0V to corresponding value in Table 2 Check that the leakage current does not exceed 5µA The voltage should not be applied for more than a few seconds or the Y capacitors might be damaged 5 Turn off the isolation tester and discharge the test voltage with a 10 M resistor between the signal terminals and case 9 6 AC isolation test alarm to inhibit terminals 1 Disconnect all cables from the...

Page 10: ...d Connect the input again and measure the output voltage If the converter now starts the load was too heavy or there was a short circuit If there is an external short circuit remove it If the load is too large decrease the load or consult your Polyamp dealer 5 The unit is broken Contact your Polyamp dealer 11 2 The input fuse blows when the input is connected 1 Check that the input voltage polarit...

Reviews: