Polaris TM 2X4 Page 125 User Manual Download

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122

INDEX

Age Restrictions

. . . . . . . . . . . . . . . . .

Air Filter (2x4, 4X4)

. . . . . . . . . . . . .

Air Filter (TM)

. . . . . . . . . . . . . . . . .

All Wheel Drive (AWD)

49-50

. . . . . . . .

Auxiliary Outlet

. . . . . . . . . . . . . . . .

AWD Switch (4X4)

. . . . . . . . . . . . .

Battery

98-100

. . . . . . . . . . . . . . . . . . . .

Battery Fluid

. . . . . . . . . . . . . . . . . . .

Battery Installation

100

. . . . . . . . . . . . .

Battery Removal

. . . . . . . . . . . . . . . .

Battery Storage

100

. . . . . . . . . . . . . . . .

Brake Fluid

. . . . . . . . . . . . . . . . . . . .

Brake Inspection

. . . . . . . . . . . . . . . .

Brake Lights

. . . . . . . . . . . . . . . . . . .

Brake Pedal

. . . . . . . . . . . . . . . . . . . .

Brakes

86-87

. . . . . . . . . . . . . . . . . . . . . .

Braking

. . . . . . . . . . . . . . . . . . . . . . .

Breather Filter and Hoses

. . . . . . . . .

Carburetor Adjustment

. . . . . . . . . . .

Cleaning Your

RANGER

. . . . . . . . . .

Component Locations

23-25

. . . . . . . . . .

Console

. . . . . . . . . . . . . . . . . . . . . . .

Coolant

. . . . . . . . . . . . . . . . . . . . . . .

Coolant Level

. . . . . . . . . . . . . . . . . .

Cooling System (2x4, 4X4)

72-74

. . . . .

Cooling System Operation

. . . . . . . .

Crankcase Emission Control System

Cylinder Head Torque

. . . . . . . . . . . .

Decals and Locations

18-21

. . . . . . . . . .

Differential Operation Modes

. . . . . .

Differential Lock Operation

. . . . . . .

Differential Lock Switch (4X4)

. . . . .

Disengaging AWD

. . . . . . . . . . . . . .

Driving Downhill

. . . . . . . . . . . . . . .

Driving in Reverse

. . . . . . . . . . . . . .

Driving On Slippery Surfaces

. . . . . .

Driving Over Obstacles

. . . . . . . . . . .

Driving Procedures

. . . . . . . . . . . . . .

Driving Safely

37-48

. . . . . . . . . . . . . . . .

Driving Through Water

. . . . . . . . . . .

Driving Uphill

. . . . . . . . . . . . . . . . .

Dumping the Cargo Box

. . . . . . . . . .

Electromagnetic Interference

. . . . . . .

Emission Control Systems

51-52

. . . . . .

Engaging Front Gearcase

. . . . . . . . .

Engine Idle RPM Adjustment

. . . . . .

Engine Oil

60-67

. . . . . . . . . . . . . . . . . . .

Equipment Modifications

. . . . . . . . .

Exhaust Emission Control System

. .

Filter Systems (TM)

. . . . . . . . . . . . .

Filter Systems (2x4, 4X4)

78-79

. . . . . . .

Front Gearcase (4X4)

. . . . . . . . . . . .

Fuel Cap

. . . . . . . . . . . . . . . . . . . . . .

Fuel Filter

. . . . . . . . . . . . . . . . . . . . .

Fuel Gauge

. . . . . . . . . . . . . . . . . . . .

Fuel Safety

. . . . . . . . . . . . . . . . . . . .

Gear Selector

. . . . . . . . . . . . . . . . . . .

Gearcase Specification Chart

. . . . . . .

Gearcases

68-71

. . . . . . . . . . . . . . . . . . .

Hauling Cargo

45-47

. . . . . . . . . . . . . . . .

Headlight Beam Adjustment

. . . . . . .

Ignition Switch

. . . . . . . . . . . . . . . . .

Indicator Lamp Replacement

. . . . . .

Indicator Lights

. . . . . . . . . . . . . . . . .

Light Switch

. . . . . . . . . . . . . . . . . . .

Lights

92-94

. . . . . . . . . . . . . . . . . . . . . .

Lubrication Recommendations

58-59

. . .

Main Gearcase

. . . . . . . . . . . . . . . . .

Maintenance

53-100

. . . . . . . . . . . . . . . .

Maintenance Log

120-121

. . . . . . . . . . .

Summary of Contents for TM 2X4

Page 1: ......

Page 2: ......

Page 3: ...The engine exhaust from this product contains chemicals known to cause cancer birth defects or other reproductive harm WARNING...

Page 4: ...For safe and enjoyable operation of your vehicle be sure to follow the instructions and recommendations in this owner s manual Your manual contains instructions for minor maintenance but information...

Page 5: ...nor discrepancies may result between the actual vehicle and the information presented in this publication Depictions and or procedures in this publication are intended for reference use only No liabil...

Page 6: ...NTIFICATION NUMBERS 4 SAFETY 5 FEATURES AND CONTROLS 23 OPERATION 32 EMISSION CONTROL SYSTEMS 51 MAINTENANCE AND LUBRICATION 53 POLARIS PRODUCTS 101 SPECIFICATIONS 102 TROUBLESHOOTING 108 WARRANTY 111...

Page 7: ...and store it in a safe place Your key can be duplicated only by mating a Polaris key blank with one of your existing keys so if both keys are lost the ignition switch must be replaced Vehicle Model N...

Page 8: ...or anyone under 16 years of age No person under the age of 5 may ride as a passenger in this vehicle Know Your Vehicle As the operator of the vehicle you are responsible for your personal safety the s...

Page 9: ...n your vehicle or in this manual alerts you to the potential for personal injury WARNING The safety alert warning indicates a potential hazard that may result in serious injury or death CAUTION The sa...

Page 10: ...ing on hills or during turns S This vehicle is for off road use only Never operate on public roads Always avoid paved surfaces S Helmets are recommended whenever driving this vehicle in an aggressive...

Page 11: ...downhill at high speed Avoid going downhill at an angle which would cause the vehicle to lean sharply to one side Travel straight down the hill where pos sible S Always check for obstacles before ope...

Page 12: ...case of a sudden stop or collision S Always keep arms and legs inside the cab frame while the vehicle is in motion S Always apply the parking brake before getting out of the vehicle See page 31 S Alw...

Page 13: ...We are concerned for the safety of our customers and for the general public Therefore we strongly recommend that consumers do not install on a Polaris RANGER any equipment that may increase the speed...

Page 14: ...imbing a hill If you lose all forward speed Apply the brakes Lock the parking brake after fully stopped If you begin rolling backwards Never apply engine power Apply the brake gradually When fully sto...

Page 15: ...rating the vehicle on pavement If you must operate on a paved surface travel slowly and do not make sudden turns or stops WARNING POTENTIAL HAZARD Operating this vehicle without proper instruction WHA...

Page 16: ...ghways WARNING POTENTIAL HAZARD Operating this vehicle after consuming alcohol or drugs WHAT CAN HAPPEN Could seriously affect your judgment Could cause you to react more slowly Could affect your bala...

Page 17: ...ience WARNING POTENTIAL HAZARD Attempting jumps and other stunts WHAT CAN HAPPEN Loss of control accident and or vehicle overturn HOW TO AVOID THE HAZARD Never attempt jumps and other stunts Avoid exh...

Page 18: ...follow the inspection and maintenance procedures and schedules described in the Owner s Manual WARNING POTENTIAL HAZARD Failure to use extra caution when operating this vehicle on unfamiliar terrain W...

Page 19: ...es are recommended he or she may not have the skills abilities or judgment needed to operate the vehicle safely and may be involved in a serious accident WARNING POTENTIAL HAZARD Operating this vehicl...

Page 20: ...ve the ignition key when the vehicle is not in use WARNING After any overturn or accident have a qualified service dealer inspect the entire vehicle for possible damage including but not limited to br...

Page 21: ...cause loss of control resulting in SEVERE INJURY OR DEATH TIRE PRESSURE PSI FRONT ___ REAR ___ MAXIMUM WEIGHT CAPACITY Gross Vehicle Weight INCLUDING MACHINE DRIVER AND CARGO IS _______ LBS Reduce sp...

Page 22: ...injury or death S Never carry passengers in cargo box Maximum 2X4 TM Box Load 750 lbs 340 kg Maximum 4X4 Box Load 1000 lbs 454 kg 1 2 3 4 Remove flammable containers from box before refueling WARNING...

Page 23: ...icle without the filter element will severely damage the engine S Clean air filter often more frequent cleaning required in dusty conditions S Operation of this vehicle without en gine breather filter...

Page 24: ...LWAYS S Avoid paved surfaces which may adversely affect handling and control S Use proper RIDING TECHNIQUES to avoid vehicle overturns on hills and rough terrain and in turns S Wear eye protection REV...

Page 25: ...ted area Do not smoke or allow open flames or sparks in or near the refueling area or where gasoline is stored Do not over fill the tank Do not fill the tank neck If gasoline spills on your skin or cl...

Page 26: ...ch as the cab frame Not all models come with all features Refer to the specifications section beginning on page 102 Component Locations 1 Cab Frame if equipped 2 Hip Bar 3 Console 4 Steering Wheel 5 S...

Page 27: ...24 FEATURES AND CONTROLS Component Locations 10 Headlights 11 Radiator if equipped 12 Front Bumper Brush Guard 13 Hood Hold Down Strap 12 11 10 13...

Page 28: ...5 FEATURES AND CONTROLS Component Locations 14 Taillights 15 Tailgate 16 Tailgate Latch Release 17 Muffler Spark Arrester 18 CV Boot Rear Caliper 19 Air Box 20 Receiver Hitch 14 14 20 17 16 18 18 19 1...

Page 29: ...7 Auxiliary Outlet 1 The 12 volt receptacle has spade connections on the back that may be used to power an auxiliary light or other optional accessories or lights The connections are behind the consol...

Page 30: ...death Always fasten your seat belt securely before operating or riding in the RANGER Passengers under five years of age require special restraints which are not available with this vehicle No person u...

Page 31: ...ghts 3 Shift Lever 4 Light Switch 5 AWD Differential Switch if equipped 6 Hour Meter 7 Glove Box with Lid 8 12V Accessory Plug 9 Storage Tray 10 Choke Knob 11 Ignition Switch 12 Differential Lock Leve...

Page 32: ...eed above idle or while the vehicle is moving Always place the transmission in gear with the parking brake locked whenever the vehicle is left unattended Maintaining shift linkage adjustment is import...

Page 33: ...n the ignition can lead to unauthorized use of the vehicle resulting in serious injury or death Always remove the ignition key when the vehicle is not in use Light Switch 2 The ignition switch key mus...

Page 34: ...ine Make sure there s adequate throttle pedal freeplay See page 85 for throttle pedal adjustment procedures Parking Brake Lever 3 Engage the parking brake when parking the vehicle to help prevent the...

Page 35: ...ours of use Use of any oils other than those recommended by Polaris may cause serious engine damage We recommend the use of Polaris Premium 4 Synthetic Oil for your 4 cycle engine 1 Fill the fuel tank...

Page 36: ...g Ensure free operation Tires Inspect condition and pressure 90 107 Wheels fasteners Inspect ensure fastener tightness 90 Frame nuts bolts fasteners Inspect ensure tightness Fuel and oil Ensure proper...

Page 37: ...ull the choke knob 1 all the way out 2 NOTE Do not press the throttle pedal while starting the engine CAUTION Do not operate the starter continuously for more than five seconds or the starter will ove...

Page 38: ...t intermittent use of the choke knob pulled half way out may be necessary 6 If the engine is over choked when warm depress the throttle lever fully while cranking to aid in starting 7 Release the thro...

Page 39: ...re familiar with the controls NOTE When the throttle pedal is released completely and the engine speed drops near an idle the vehicle has no engine braking WARNING Failure to allow for increased braki...

Page 40: ...arking brake 5 Keeping both hands on the steering wheel slowly depress the throttle with your right foot and begin driving Vehicle speed is controlled by the amount of throttle opening and Polaris Var...

Page 41: ...ering wheel in the direction of the skid 4 Drive with AWD engaged if equipped to assist in controlling the vehicle CAUTION Severe damage to the drive train may occur if the AWD is engaged while the wh...

Page 42: ...hill Braking and handling are greatly affected when operating in hilly terrain Improper procedure could cause loss of control or overturn and result in serious injury or death Avoid climbing steep hi...

Page 43: ...w these precautions 1 Proceed directly downhill 2 Slow down 3 Apply the brakes slightly to aid in slowing WARNING Traveling downhill improperly could cause loss of control or vehicle overturn Always c...

Page 44: ...y avoiding rocks and obstacles 4 After leaving water always dry the brakes by applying light pressure to the lever repeatedly until braking action is normal NOTE After running your vehicle in water it...

Page 45: ...rrain you re traveling on Watch for hazards such as logs rocks and low hanging branches WARNING Severe injury or death can result if your vehicle suddenly comes in contact with a hidden obstacle Not a...

Page 46: ...backing downhill 5 Never open the throttle suddenly while backing 6 Always inspect left and right fields of vision before backing WARNING Failure to use caution when operating in reverse can result i...

Page 47: ...NING A rolling vehicle can cause property damage and serious injury Always apply the parking brake after stopping the engine Always block the downhill side of the wheels if leaving the vehicle on a hi...

Page 48: ...in the lowest gear available The RANGER has been designed to carry or tow specific capacities Always read and understand the load distribution warnings listed on the warning labels Never exceed the fo...

Page 49: ...le parked on an incline 2 Set the parking brake 3 Dismount the vehicle 4 Ensure that the cargo is positioned evenly or toward the front of the cargo box 5 Release the tailgate by pulling up on the tai...

Page 50: ...elow and the specifications charts beginning on page 102 Attach a trailer to the trailer hitch bracket only Do not attach a trailer to any other location or you may lose control of the vehicle Never t...

Page 51: ...face 2 When the engine has stopped apply the parking brake 3 Remove the ignition switch key to prevent unauthorized use WARNING Gasoline is extremely flammable and can be explosive under certain condi...

Page 52: ...for AWD operating instructions 2WD Rear Differential Locked When the rear differential is locked both rear wheels rotate at the same speed It s beneficial to lock the differential in low traction sit...

Page 53: ...enable the AWD until the engine RPM is below 3100 Once enabled the AWD remains enabled until the AWD switch is turned off If the switch is turned off while the front gearcase is moving it will not di...

Page 54: ...achieve optimal performance Engine idle speed is the only adjustment Polaris recommends that the operator perform Any other adjustments should be performed by an authorized Polaris dealer The RANGER T...

Page 55: ...to be in accordance with the USDA Forest Service Standard 5100 1C Federal law requires that this spark arrestor be installed and functional when the vehicle is operated on public lands Operation of o...

Page 56: ...fe service and adjustment procedures have a qualified dealer perform these operations Maintenance intervals in the following chart are based upon average riding conditions and an average vehicle speed...

Page 57: ...ion related service Failure to conduct this maintenance will not void the emissions warranty but may affect emissions J Have an authorized Polaris dealer perform these services WARNING Improperly perf...

Page 58: ...ed Air box sediment tube Daily Drain deposits when visible Coolant if applicable Daily Check level daily change coolant every 2 years Headlamp tail lamp Daily Check operation apply dielectric grease i...

Page 59: ...E Throttle Cable ETC Switch 50 H 6 M Inspect adjust lubricate replace if necessary J E Choke cable 50 H 6 M Inspect adjust lubricate replace if necessary E Carburetor air intake ducts flange 50 H 6 M...

Page 60: ...eplace as needed J E Ignition Timing 100 H 12 M Inspect Wiring 100 H 12 M Inspect for wear routing security apply dielectric grease to connectors subjected to water mud etc J Clutches drive and driven...

Page 61: ...sure washing or submerging Item Lube Method Engine Oil Polaris Premium 4 Synthetic 0W40 Add to proper level on dipstick Brake Fluid DOT 3 or DOT 4 Maintain level between fill lines See page 86 Main Ge...

Page 62: ...59 MAINTENANCE AND LUBRICATION Lubrication Recommendations 1 2 TM 4X4 TM...

Page 63: ...to 120 F Its exceptional frictional properties result in more efficient operation more power output and lower fuel consumption Although Polaris Premium 4 is the only oil recommended for use in this e...

Page 64: ...Stop the engine and remove the seat see page 27 4 Remove the dipstick 1 and wipe it dry with a clean cloth 5 Reinstall the dipstick and screw it in completely NOTE The dipstick must be screwed in comp...

Page 65: ...NOTE The sealing surfaces on the drain plug and oil tank should be clean and free of burrs nicks or scratches 5 Reinstall the drain plug and torque to 14 ft lbs 19 Nm 6 Disconnect the lower oil deliv...

Page 66: ...surface then turn and additional 1 2 turn 13 Approximately one cup of engine oil will remain in the crankcase To drain remove the drain plug on the lower right side of the crankcase NOTE The sealing...

Page 67: ...the oil tank and pump inlet has been disconnected 1 Clamp or pinch off the vent line 1 approximately 2I from the oil tank 2 between the end of the oil tank vent fitting and the vent line s pressure re...

Page 68: ...ward 4 Remove the dipstick 2 and wipe it dry with a clean cloth 5 Replace the dipstick and seat it completely 6 Remove the dipstick and check to see that the oil level is between the FULL 3 and ADD 4...

Page 69: ...ible through the access hole in the bottom of the skid plate CAUTION Hot oil can cause serious burns Do not allow hot oil to come into contact with skin 4 Place a drain pan beneath the engine and remo...

Page 70: ...ine oil 10 Install the new filter and turn by hand until the filter gasket contacts the sealing surface then turn an additional 3 4 turn NOTE The sealing surfaces on the drain plug and crankcase shoul...

Page 71: ...lbs 19 4 Nm Main Gearcase Transmission 2X4 TM Premium AGL Synthetic Gearcase Lube 18 2 oz 540 ml 14 ft lbs 19 4 Nm 14 ft lbs 19 4 Nm Front Gearcase 4X4 Premium Demand Drive Hub Fluid 5 oz 150 ml 8 10...

Page 72: ...add as needed 4 Reinstall the fill plug Torque to specification See page 68 Oil Change The drain plug 2 is located on the bottom of the transmission Access the drain plug through the drain hole in the...

Page 73: ...e on a level surface 2 Remove the fill plug and check the oil level 3 Add the recommended hub fluid as needed 4 Reinstall the fill plug Torque to specification See page 68 Oil Change 1 Support the veh...

Page 74: ...driver s side of the rear gearcase Oil Check 1 Position the vehicle on a level surface 2 Remove the fill plug and check the oil level 3 Add the recommended fluid as needed 4 Reinstall the fill plug To...

Page 75: ...nd maintain as recommended by adding coolant to the overflow bottle Adding or Changing Coolant To ensure that the coolant maintains its ability to protect the engine we recommend that the system be co...

Page 76: ...essure system is used for washing the vehicle Coolant Level Always check and change the coolant at the intervals outlined in the Periodic Maintenance Chart beginning on page 53 Maintain the coolant le...

Page 77: ...to cool before removing the pressure cap 1 Lift the hood and slowly remove the radiator cap 1 2 View the coolant level through the opening 3 Use a funnel and slowly add coolant as needed NOTE This pro...

Page 78: ...inspection 1 Normal The normal insulator tip is gray tan or light brown There will be few combustion deposits The electrodes are not burned or eroded This indicates the proper type and heat range for...

Page 79: ...ilities to make sure this system remains safe Always follow all recommended maintenance procedures See your dealer as outlined in the owner s manual This PVT system is intended for use on Polaris prod...

Page 80: ...3 Remove the spark plug 4 Place a clean container under the engine and loosen the carburetor drain screw 1 two turns RANGER 2X4 4X4 RANGER TM 5 Turn the engine over several times with electric start I...

Page 81: ...e tightly to the cover and seal all the way around 3 Remove the air filter 1 4 Do not attempt to clean the main element Install a new air filter NOTE Apply a small amount of general purpose grease to...

Page 82: ...ck for clogging Replace as needed 4 Check hoses for cracks deterioration abrasion or leaks Replace as needed 5 Reinstall the filter with the arrow pointing toward the engine and secure the clamps CAUT...

Page 83: ...er 3 Remove the wing nut 2 and remove the air cleaner cover 3 4 Remove the primary filter 4 and the secondary filter 5 NOTE Do not attempt to clean the primary filter Install new 5 Wash the secondary...

Page 84: ...tory and all other conditions are favorable the carburetor can be adjusted with the following procedure 1 Engage the parking brake and place the gear shift lever in the neutral position 2 Warm up the...

Page 85: ...haust system temperatures can reach 1000 F Allow components to cool sufficiently before proceeding Remove any combustible materials from the area Wear eye protection and gloves Do not stand behind or...

Page 86: ...ngine several more times 5 If particles are still suspected to be in the muffler elevate the rear of the vehicle one foot higher than the front Set the parking brake and block the wheels Make sure the...

Page 87: ...blems arise Always check the pedal for free movement and return before starting the engine and occasionally during operation Throttle Freeplay If the throttle pedal 1 has excessive play due to cable s...

Page 88: ...r until 1 16 to 1 8 inch freeplay is achieved NOTE While adjusting flip the throttle lever back and forth 3 Tighten the locknut and slide the boots over the cable adjuster until they touch at the midp...

Page 89: ...fluid in the reservoir are unknown 1 Position the vehicle on a level surface 2 View the brake fluid level at the reservoir 1 under the hood Maintain the fluid level between the upper MAX and lower MI...

Page 90: ...essive wear 5 Change pads when worn to 3 64 1 cm Parking Brake Inspection 1 Slowly push the parking brake down with your foot 2 After 8 to 12 clicks of lever travel check the vehicle for movement The...

Page 91: ...Torque Have your dealer check the RANGER cylinder head and cylinder base fasteners for proper torque at the first service or after 25 hours Rear Spring Adjustment The rear shock absorber springs are...

Page 92: ...belt is adjustable and should be adjusted for both the operator and passenger before driving Although having the belt at 30 is typical for many people it will not accommodate all body sizes and shape...

Page 93: ...ing which could result in vehicle damage or personal injury Always maintain proper tire pressure When replacing tires always use original equipment size and type Tire Tread Depth Always replace tires...

Page 94: ...rking brake 2 Loosen the wheel nuts slightly 3 Elevate the side of the vehicle by placing a suitable stand under the frame 4 Remove the wheel nuts and washers Remove the wheel Wheel Installation 1 Wit...

Page 95: ...normal operation Wash the headlights frequently to maintain lighting quality Hot components can cause serious burns to skin Do not service the headlamps until they ve cooled sufficiently Headlight La...

Page 96: ...intense part of the headlight beam should be aimed 8 20 3 cm below the mark placed on the wall in step 2 NOTE Include the weight of a rider on the seat while performing this step 5 Adjust the beam to...

Page 97: ...e nose plier and remove the light from the assembly 6 Install the new light and use a small flat head screwdriver to seat it into place 1 4 turn clockwise 7 Snap the assembly back into the console pan...

Page 98: ...er parts last Rinse with water frequently and dry with a chamois to prevent water spots NOTE If warning labels are damaged contact your Polaris dealer for free replacement If a high pressure type car...

Page 99: ...tery Store it in a cool dry place out of the sun 4 Lubricate suspension pivot points lower steering post and rear axle fittings 5 Drain the engine side cover 4X4 6 Block the vehicle so all tires are s...

Page 100: ...park plug is tight 3 Fill the fuel tank with fuel 4 Check all the points listed in the Daily Pre Ride Inspection section on page 33 NOTE Tightness of the bolts nuts and other fasteners should be check...

Page 101: ...or tap water into the battery WARNING Battery electrolyte is poisonous It contains sulfuric acid Serious burns can result from contact with skin eyes or clothing Antidote External Flush with water Int...

Page 102: ...osion and cause serious injury or death When removing the battery always disconnect the negative black cable first When reinstalling the battery always connect the negative black cable last Battery Re...

Page 103: ...tighten the red positive cable 4 Second connect and tighten the black negative cable 5 Verify that cables are properly routed NOTE When installing a new battery make sure it s fully charged prior to...

Page 104: ...Hub Fluid 8 oz 2872277 Premium Demand Drive Hub Fluid 2 5 gal Grease Specialized Lubricants 2871322 Premium All Season Grease 3 oz cartridge 2871423 Premium All Season Grease 14 oz cartridge 2871460...

Page 105: ...d Clearance 7 2 in 183 mm Dry Weight 1050 lbs 476 kg Cargo Box L x W x H 58 x 42 x 10 in 147 x 106 7 x 25 4 cm Min Turning Radius 132 in 335 3 cm Engine Oil Capacity 1 64 qts 1 55 l Coolant Capacity N...

Page 106: ...ont NA Drive Ratio Final 3 70 1 Tire Size Front 25 x 10 12 Tire Size Rear 25 x 11 12 Tire Pressure Front 10 psi Tire Pressure Rear 10 psi Brakes Front Rear Foot Activated 4 wheel hydraulic disc Brake...

Page 107: ...cm Dry Weight 1105 lbs 501 kg Cargo Box L x W x H 58 x 42 x 10 in 147 x 106 7 x 25 4 cm Min Turning Radius 132 in 335 3 cm Engine Oil Capacity 2 qts 2 1 l Coolant Capacity 2 25 qts 2 4 l Engine 4 val...

Page 108: ...rive Ratio Front NA Drive Ratio Final 3 70 1 Tire Size Front 25 x 10 12 Tire Size Rear 25 x 11 12 Tire Pressure Front 8 12 psi Tire Pressure Rear 8 12 psi Brakes Front Rear Foot activated 4 wheel hydr...

Page 109: ...cm Dry Weight 1185 lbs 537 kg Cargo Box L x W x H 58 x 42 x 10 in 147 x 106 7 x 25 4 cm Min Turning Radius 132 in 335 3 cm Engine Oil Capacity 2 qts 2 1 l Coolant Capacity 2 25 qts 2 4 l Engine 4 val...

Page 110: ...83 1 Drive Ratio Final 3 70 1 Tire Size Front 25 x 10 12 Tire Size Rear 25 x 11 12 Tire Pressure Front 8 12 psi Tire Pressure Rear 8 12 psi Brakes Front Rear Foot Activated 4 wheel hydraulic disc Bra...

Page 111: ...present in fuel Drain the fuel system and refuel Old or non recommended fuel Replace with new fuel Fouled or defective spark plug s Inspect plug s replace if necessary No spark to spark plug Inspect...

Page 112: ...plug gap or heat range Set gap to specs or replace plugs Loose ignition connections Check all connections and tighten Water present in fuel Replace with new fuel Low battery voltage Recharge battery t...

Page 113: ...e spark plugs Worn or defective spark plug wires See your Polaris dealer Incorrect spark plug gap or heat range Set gap to specs or replace plugs Loose ignition connections Check all connections and t...

Page 114: ...at are not caused by a defect in ma terial or workmanship This warranty does not cover accidental damage normal wear and tear abuse or improper handling This warranty also does not cover any vehicle t...

Page 115: ...ggests that you use your original selling dealer however you may use any Polaris Servicing Dealer to perform warranty service Please work with your dealer to resolve any warranty issues Should your de...

Page 116: ...ized Polaris dealer You must show the dealer photo identification from the country of the selling dealer s authorized location as proof of residence Upon residence verification the servicing dealer wi...

Page 117: ...s defective the part will be repaired or replaced by POLARIS Owner s Warranty Responsibilities S As the LSI engine owner you are responsible for the performance of the required maintenance listed in y...

Page 118: ...rranty period Any warranted part which is scheduled for replacement as required maintenance shall be warranted for the period of time up to the first scheduled replacement of that part This warranty s...

Page 119: ...lure to use recommended fuel as specified in the 2005 and later Owner s Manual d Repairs and diagnosis performed outside of an authorized dealer e Use of parts which are not authorized by POLARIS Main...

Page 120: ...ange at one month J E Throttle Cable ETC Switch 50 H 6 M Inspect adjust lubricate replace if necessary J E Choke cable 50 H 6 M Inspect adjust lubricate replace if necessary E Carburetor air intake du...

Page 121: ...t parts will be provided at no charge if the part is still under warranty How to File a Warranty Claim Where to Get Warranty Service All repairs qualifying under this Limited Warranty must be performe...

Page 122: ...of any defective materials components or products THE REMEDIES SET FORTH IN THIS LIMITED WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY POLARIS SHALL HAVE NO LIABIL...

Page 123: ...120 MAINTENANCE LOG Periodic Maintenance Record Use the following chart to record periodic maintenance DATE MILES KM TECHNICIAN SERVICE PERFORMED COMMENTS...

Page 124: ...121 MAINTENANCE LOG DATE MILES KM TECHNICIAN SERVICE PERFORMED COMMENTS...

Page 125: ...Switch 4X4 30 Disengaging AWD 50 Driving Downhill 40 Driving in Reverse 43 Driving On Slippery Surfaces 38 Driving Over Obstacles 42 Driving Procedures 37 Driving Safely 37 48 D Driving Through Water...

Page 126: ...Spring Adjustment 88 Removal from Storage 97 S Safety 5 22 Seat Belts 27 89 Seat Removal 27 Sidehilling 40 S Spark Arrestor 82 83 Spark Plugs 75 Specifications 102 107 Starting a Cold Engine 34 Start...

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