Polaris Sportsman 9921344 Owner'S Manual Download Page 127

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127

SPECIFICATIONS

Jetting Chart

Clutching Chart

Sportsman 400 HO 4X4

Driving System Type

Automatic PVT (Polaris Variable Transmission)

Shift Type

Side Lever (H/N/R)

Drive Ratio, Front

3.6:1

Drive Ratio, Final

15.18:1

Tires/Pressure

Front 24x8-12 / 5 psi (34.5 KPa)
Rear 24x11-12 / 5 psi (34.5 KPa)

Front Suspension

MacPherson strut with 7" (18 cm) travel

Rear Suspension

Progressive rate with 8" (20 cm) travel

Shock Adjustment

CAM

Brakes, Front and Rear

Single-Control Hydraulic Disc

Brake, Auxiliary

Foot-Activated Hydraulic Disc, Rear Wheel

Brake, Parking

Hydraulic lock, all wheel

Headlight

2 Dual Beam on Bumper (37.5 watt)

Taillights

12V 8.26W

Brake Light

12V 26.9W

Battery

12V 14AH

DC Plug-In (rear)

Accessory

Windshield

Accessory

Speedometer/Odometer/
Tripmeter/Hour Meter

Standard

Fuel Gauge

Standard

ALTITUDE

Meters (Feet)

AMBIENT TEMPERATURE

Below 40

(Below 5

+40

F and above

(+5

C and above)

0-1800 (0-6000)

162.5

157.5

Above 1800 (6000)

150

145

Altitude

Meters (Feet)

Roller

Weight

Number of Rollers

Driven Clutch

Spring

0-1500 (0-5000)

19.5 g / 5413447

7043228

1500-3000 (5000-10000)

17 g / 5412975

7043228

3000+ (10000+)

16 g / 5412991

7043228

Summary of Contents for Sportsman 9921344

Page 1: ...safe and enjoyable operation of your vehicle be sure to follow the instructions and recommendations in this owner s manual Your manual contains instructions for minor maintenance but information abou...

Page 2: ...nd quality of production components some minor discrep ancies may result between the actual vehicle and the information presented in this publi cation Depictions and or procedures in this publication...

Page 3: ...Your Vehicle 5 Safety 6 Features and Controls 34 Operation 46 Emission Control Systems 67 Maintenance 68 Adjustments 117 Polaris Products 121 Troubleshooting 122 Specifications 126 Warranty 128 Maint...

Page 4: ...4...

Page 5: ...in the spaces provided Remove the spare key and store it in a safe place An ignition key can be duplicated only by ordering a Polaris key blank using your key number and mating it with one of your exi...

Page 6: ...ERE INJURY or DEATH ALWAYS USE AN APPROVED HELMET AND PROTECTIVE GEAR NEVER USE ON PUBLIC ROADS NEVER CARRY PASSENGERS NEVER USE WITH DRUGS OR ALCOHOL NEVER operate without proper training or instruct...

Page 7: ...2665 Tire Pressure Load Warning WARNING IMPROPER TIRE PRESSURE OR OVERLOADING can cause loss of control resulting in SEVERE INJURY OR DEATH TIRE PRESSURE IN PSI KPa FRONT 5 34 5 REAR 5 34 5 MAXIMUM WE...

Page 8: ...cause a loss of control resulting in SEVERE INJURY or DEATH 7172566 Age 16 Warning WARNING Operating this ATV if you are under the age of 16 increases your chance of severe injury or death NEVER oper...

Page 9: ...G Pushing reverse override button may cause sudden increases in power and traction if too much throttle is applied Loss of control or forward flipover may result especially in AWD See Owner s Manual 7...

Page 10: ...eds established safety standards Approved helmets in the USA and Canada bear a U S Department of Transportation DOT label Approved helmets in Europe Asia and Oceania bear the ECE 22 05 label The ECE m...

Page 11: ...rsonal Protective Equipment PPE bearing markings such as VESC 8 V 8 Z87 1 or CE Make sure protective eye wear is kept clean Gloves Off road style gloves with knuckle pads are the best for comfort and...

Page 12: ...severe injury or death A Polaris ATV is not a toy and can be hazardous to operate This vehicle han dles differently than other vehicles such as motorcycles and cars A collision or rollover can occur...

Page 13: ...ng procedures You should review this information on a regular basis If you purchased a used Polaris ATV you can take the ATV RiderCoursesm by calling ATV Enrollment Express at 800 887 2887 or by visit...

Page 14: ...t symbol on your vehicle or in this manual alerts you to the potential for injury WARNING The safety alert warning indicates a potential hazard that may result in serious injury or death CAUTION The s...

Page 15: ...e an ATV on a public street road or highway including a dirt or gravel road Never operate an ATV without wearing an approved helmet that fits properly Always wear eye protection goggles or face shield...

Page 16: ...a hill at high speed Always follow proper procedures for going downhill and for braking on hills Check the terrain carefully before you start down a hill Shift your weight uphill Never go down a hill...

Page 17: ...Do not make sudden turns or stops and do not make sudden throttle changes Wet brakes may have reduced stopping ability Test the brakes after leaving water If necessary apply them lightly several time...

Page 18: ...make any other modifications to the vehicle for these purposes Any modifications to the original equipment of the vehicle create a substantial safety hazard and increase the risk of bodily injury The...

Page 19: ...and the operating techniques described in the Owner s Manual For more information about the ATV RiderCoursesm contact ATV Enrollment Express at 800 887 2887 or visit www atvsafety org WARNING POTENTI...

Page 20: ...is to allow the operator to shift position as needed during operation It is not intended for carrying passengers WARNING POTENTIAL HAZARD Operating an ATV on paved surfaces including sidewalks paths p...

Page 21: ...POTENTIAL HAZARD Operating this ATV without wearing an approved helmet eye protection and protective clothing WHAT CAN HAPPEN Operating an ATV without an approved helmet increases the risk of a severe...

Page 22: ...operating an ATV could result in an accident causing severe injury or death HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while operating an ATV WARNING POTENTIAL HAZARD Operating t...

Page 23: ...r stunts Avoid exhibition driving WARNING POTENTIAL HAZARD Failure to inspect the ATV before operating Failure to properly maintain the ATV WHAT CAN HAPPEN Poor maintenance increases the possibility o...

Page 24: ...d contact the rear wheels and lead to accident or injury HOW TO AVOID THE HAZARD Always keep both hands on the handlebars and both feet on the footrests of the ATV during operation WARNING POTENTIAL H...

Page 25: ...te on excessively rough slippery or loose terrain until you ve learned and practiced the skills necessary to control the ATV on such terrain Always use extra caution on rough slippery or loose terrain...

Page 26: ...e loss of control or overturn HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in the owner s manual Always check the terrain carefully before ascending any hill...

Page 27: ...ich would cause the vehicle to lean sharply to one side Travel straight down the hill when possible WARNING POTENTIAL HAZARD Improperly crossing hills and turning on hills WHAT CAN HAPPEN Improperly c...

Page 28: ...ll Apply the brakes Lock the parking brake when fully stopped If the ATV begins rolling backwards Keep weight uphill Never apply engine power Never apply the rear brake while rolling backwards Apply t...

Page 29: ...es such as rocks and fallen trees when possible If unavoidable use extreme caution and always follow proper pro cedures as outlined in the owner s manual WARNING POTENTIAL HAZARD Skidding or sliding W...

Page 30: ...your weight carefully avoid sudden movements and maintain a slow and steady forward motion Do not make sudden turns or stops and do not make sudden throttle changes Wet brakes may have reduced stoppin...

Page 31: ...ed in the owner s manual and on safety decals WARNING POTENTIAL HAZARD Operating the ATV with improper modifications WHAT CAN HAPPEN Improper installation of accessories or modification of the ATV may...

Page 32: ...ty for this ATV Cargo should be properly distributed and securely attached Reduce speed when carrying cargo or pulling a trailer Allow a greater dis tance for braking Always follow the instructions in...

Page 33: ...sabilities who operate this vehicle have an increased risk of overturn and loss of control which could result in severe injury or death WARNING Exhaust system components are very hot during and after...

Page 34: ...ll Wheel Drive in reverse if the AWD switch is on This switch is also used to toggle through the modes of the rider information center See page 44 WARNING Activating the override switch while the thro...

Page 35: ...the headlight switch to turn the lights on and off and to change the lights from high beam to low beam NOTE The lights won t work unless the key is in the ON position and the engine stop switch is in...

Page 36: ...rottle controls could cause an accident and lead to severe injury or death Never start or operate an ATV with a sticking or improperly operating throttle Always contact your dealer for service if thro...

Page 37: ...avel and master cylinder fluid level before riding When squeezed the lever should feel firm Any sponginess would indicate a possible fluid leak or low master cylinder fluid level which must be correct...

Page 38: ...ortant Safeguards The parking brake may relax if left on for a long period of time Always block the wheels to prevent rolling Always block the wheels on the downhill side of the ATV if leaving it park...

Page 39: ...the auxiliary brake reduce brake pedal pressure to brake the rear wheels without skidding Check the brake fluid level frequently for the auxiliary brake system See page 87 WARNING Aggressively applyin...

Page 40: ...a minimum pump octane number of 87 R M 2 octane Do not use E 85 fuel Fuel Valve The fuel valve is located on the bottom of the fuel tank Access the fuel valve through the right side panel ON For norma...

Page 41: ...N Neutral R Reverse Whenever the ATV is left unattended always place the transmission in gear and lock the parking brake CAUTION Shifting gears with the engine speed above idle or while the vehicle is...

Page 42: ...st until the engine rolls past the stroke then stop pulling immediately 3 Allow the recoil rope to rewind into the recoil assembly then pull the rope abruptly and forcefully to start the engine 4 Repe...

Page 43: ...vehicle may remain in AWD Engaging AWD The AWD switch may be turned on or off while the vehicle is moving Initially the vehicle s electronic system will not enable the AWD until the engine RPM is belo...

Page 44: ...ange modes press and release the mode button see page 31 as often as needed to reach the odometer mode 2 In the odometer mode press and hold the mode button until the let ters flash then release the b...

Page 45: ...NOTE If using the mode button to program the rider information center or to toggle through the options the transmission cannot be in reverse Odometer The odometer records the distance traveled by the...

Page 46: ...not overfill the tank Do not fill the tank neck If gasoline spills on your skin or clothing immediately wash it off with soap and water and change clothing Never start the engine or let it run in an e...

Page 47: ...important as following the proce dures for a proper break in Careful treatment of a new engine and drive components will result in more efficient performance and longer life for these components CAUTI...

Page 48: ...not operate at sustained idle 5 Perform regular checks on fluid levels controls and areas outlined on the daily pre ride inspection checklist See page 49 6 Pull only light loads 7 During the break in...

Page 49: ...sure 91 Wheels fasteners Inspect ensure fastener tightness 91 93 Frame nuts bolts fasteners Inspect ensure tightness Fuel and oil Ensure proper levels 40 75 Coolant level if applicable Ensure proper l...

Page 50: ...pull the choke knob out until it stops NOTE The variable choke is fully on when the knob is pulled completely out The choke is off when the knob is pushed completely in The choke can be adjusted gradu...

Page 51: ...ngine does not start and all conditions are favorable change the spark plug and try again 10 If the engine slows or stops position the choke knob half way in to allow proper engine warm up Vary the en...

Page 52: ...ht to maintain stable driving conditions Do not obstruct the headlight beam with cargo Towing Loads Always attach a towed load to the hitch point If towing a load reduce rear rack cargo weight by the...

Page 53: ...e operating conditions which could result in loss of control of the vehi cle OPERATE ONLY WITH STABLE AND SAFELY ARRANGED LOADS When handling off centered loads that cannot be centered securely fasten...

Page 54: ...nds on the handlebars 3 Start the engine and allow it to warm up 4 Shift the transmission into gear 5 Check your surroundings and determine your path of travel 6 Release the parking brake 7 Slowly dep...

Page 55: ...of the turn leaning your upper body to the inside of the turn while supporting your weight on the outer footrest This tech nique alters the balance of trac tion between the rear wheels allowing the tu...

Page 56: ...rning the handlebars in the direction of the skid and shifting your body weight forward CAUTION Severe damage to drive train may occur if the AWD is engaged while the wheels are spinning Always allow...

Page 57: ...opening 6 Remain alert and be prepared to take emergency action This may include quick dismounting of the vehicle WARNING Braking and handling are greatly affected when operating in hilly terrain Imp...

Page 58: ...your feet on the footrests 4 Steer slightly into the hill to maintain vehicle direction NOTE If the vehicle begins to tip quickly turn the front wheel downhill if pos sible or dismount on the uphill s...

Page 59: ...efore operating your ATV learn how to use the auxiliary brake for emergency situations if single lever brakes become inoperable WARNING Excessive speed when traveling downhill can cause loss of contro...

Page 60: ...60 OPERATION Driving Safely Turning Around on a Hill K Turn If the vehicle stalls while climbing a hill never back it down the hill Use the K turn to turn around 8 ft 2 4 m...

Page 61: ...ll of the vehicle turn the handlebars full left 5 While holding the brake lever release the parking brake lock and slowly allow the vehicle to roll around to your right until it s point ing across the...

Page 62: ...the footrests Follow these procedures when operating through water 1 Determine water depths and current before crossing 2 Choose a crossing where both banks have gradual inclines 3 Proceed slowly avoi...

Page 63: ...ully avoid sudden movements and maintain a slow and steady forward motion Do not make sudden turns or stops and do not make sudden throttle changes If your vehicle becomes immersed and it s impossible...

Page 64: ...he terrain you re traveling on Be constantly alert for hazards such as logs rocks and low hanging branches WARNING Severe injury or death can result if your vehicle comes in contact with a hid den obs...

Page 65: ...increased Do not operate at wide open throttle WARNING Failure to use caution when operating in reverse can result in serious injury or death Before shifting into reverse always check for obstacles or...

Page 66: ...cline Avoid parking on an incline if possible If it s unavoidable follow these precautions 1 Stop the engine 2 Place the transmission in gear 3 Lock the parking brake 4 Always block the rear wheels on...

Page 67: ...se Emission Control System This engine is equipped with a closed crankcase system Blow by gases are forced back to the combustion chamber by the intake system All exhaust gases exit through the exhaus...

Page 68: ...ce and adjustment procedures have a qualified dealer perform these operations Maintenance intervals in the following chart are based upon average riding conditions and an average vehicle speed of appr...

Page 69: ...d service Failure to conduct this maintenance will not void the emissions warranty but may affect emissions Q Have an authorized Polaris dealer perform these services WARNING Improperly performing the...

Page 70: ...Pre Ride X Engine oil level Pre Ride X E Air filter pre filter Daily Inspect clean often replace as needed X Air box sediment tube Daily Drain deposits when visible Coolant if applicable Daily Check l...

Page 71: ...stem yearly X Engine oil change 100 H 6 M 1000 1600 Perform a break in oil change at 20 hours X Oil filter change 100 H 6 M 1000 1600 Replace with oil change X Oil tank vent hose if equipped 100 H 6 M...

Page 72: ...hever comes first Remarks Hours Calendar Miles Km Q Clutches drive and driven 100 H 12 M 1000 1600 Inspect clean replace worn parts Q Front wheel bearings 100 H 12 M 1000 1600 Inspect replace as neede...

Page 73: ...rake Fluid DOT 4 Only See page 86 Transmission Oil Polaris AGL Synthetic Gearcase Lube See page 78 Front Demand Drive Unit Front Gearcase Premium Demand Drive Hub Fluid See page 81 Front Prop Shaft Yo...

Page 74: ...if Polaris oil is not used Always use 2W 50 oil Follow the manufacturer s recommendations for ambient tempera ture operation Oil Specifications CAUTION Mixing brands or using a non recommended oil ma...

Page 75: ...away all dirt and debris on the oil tank or in the wheel well area 5 Start the engine Allow it to idle for 30 seconds Stop the engine 6 Remove the dipstick Wipe it dry with a clean cloth 7 Reinstall t...

Page 76: ...f the engine sump and oil tank combined is 2 25 qts 2 1 liters 1 Position the vehicle on a level surface 2 Place the transmission in neutral 3 Lock the parking brake 4 Start the engine Allow it to idl...

Page 77: ...l the new oil filter After the filter contacts the engine surface turn it 1 2 turn by hand 15 Remove the dipstick 16 Add the recommended oil See page 74 17 Reinstall the dipstick 18 Start the engine A...

Page 78: ...le See page 121 for the part numbers of Polaris products The fill plug is located on the left side of the ATV under the rear fender behind the wheel The drain plug is located behind the wheel well Tra...

Page 79: ...le on a level surface 2 Place the transmission in gear 3 Lock the parking brake 4 Remove the fill plug Use a 15 mm wrench 5 Check the oil level 6 Add oil as needed Do not overfill 7 Reinstall the fill...

Page 80: ...wrench 5 Place a drain pan under the gearcase 6 Remove the drain plug Use a 15 mm wrench 7 Allow the oil to drain completely 8 Clean and reinstall the drain plug Torque to specification See page 78 fo...

Page 81: ...of compo nents See page 121 for the part numbers of Polaris products Maintain the fluid level at the bottom of the fill hole threads The fill plug is located on the right side of the gearcase The drai...

Page 82: ...l surface 2 Place the transmission in gear 3 Lock the parking brake 4 Remove the fill plug Use an 8 mm Allen wrench 5 Check the oil level 6 Add the recommended oil as needed to bring the level to the...

Page 83: ...ve the fill plug Use an 8 mm Allen wrench 5 Place a drain pan under the gearcase 6 Remove the drain plug Use an 8mm Allen wrench 7 Allow the oil to drain completely 8 Clean and reinstall the drain plu...

Page 84: ...Check the coolant level and maintain as recommended by adding coolant to the recovery bottle Polaris recommends the use of Polaris Premium 60 40 anti freeze cool ant or a 50 50 mixture of high quality...

Page 85: ...ry check the level in the radiator Add coolant as needed 1 Open the front storage box cover 2 Remove the pressure cap 3 Using a funnel slowly add coolant through the radia tor filler neck 4 Reinstall...

Page 86: ...sure proper diaphragm operation always fill the reservoir as needed whenever the cover is loosened or removed Do not overfill WARNING An over full master cylinder may cause brake drag or brake lock up...

Page 87: ...raight 2 View the fluid level through the indicator win dow eye on the top of the master cylinder NOTE The eye will appear dark when the fluid level is full When fluid is low the eye will be clear 3 A...

Page 88: ...mmended to keep the brake system in good operating condition Check more often if brakes are used heavily under normal operation 1 Always keep brake fluid at an adequate level See page 86 2 Check the b...

Page 89: ...dge instead of string 4 Measure the distance from the string to the rim at the front 1 and rear 2 of the front rim The rear measurement should be 1 16 1 8 2 3 mm more than the front measurement on eac...

Page 90: ...dealer for service before operating the vehicle Side Panel Removal 1 Remove the seat 2 Grasp the top of the side panel and pull it outward to remove it Footwell Removal 1 Remove the two screws on the...

Page 91: ...t be performed by your authorized Polaris dealer WARNING Operating your ATV with worn tires improperly inflated tires non standard tires or improperly installed tires will affect vehicle handling and...

Page 92: ...hicle on a level surface 2 Place the transmission in gear 3 Lock the parking brake 4 Loosen the wheel nuts slightly 5 Place a suitable stand under the footrest frame to raise the wheel slightly off th...

Page 93: ...que Specifications Check the wheel nut torques occasionally and when they ve been loos ened for service WARNING Improperly installed wheels can adversely affect tire wear and vehicle han dling which c...

Page 94: ...p as filter damage could occur 9 Reinstall the air box cover and the seat Breather Filter Hose 1 Remove the left side panel See page 90 2 Remove the hose clamps from the filter and pull the filter out...

Page 95: ...Lock the parking brake 4 Measure the distance from the floor to the center of the headlight and make a mark on the wall at the same height NOTE Include rider weight on the seat when measuring 5 Start...

Page 96: ...y 4 Turn the headlight harness clock wise to secure the headlamp Taillight Brakelight Lamp Replacement 1 From the rear of the brake light remove the two screws holding the lens cover in place Remove t...

Page 97: ...g is completely dry before reinstalling the drain plug 1 Place the transmission in gear 2 Lock the parking brake 3 Stop the engine 4 Remove the drain screw on the bottom of the recoil housing 5 Reinst...

Page 98: ...fuel tank cover 3 Rotate the spark plug cap 1 4 turn and pull it off the spark plug If necessary use a needle nose pliers to assist 4 Using a 5 8 socket with a long extension access the spark plug thr...

Page 99: ...p should not be flaky and white A white insulator tip indicates overheating caused by use of an improper spark plug or incorrect carburetion adjustments Wet Fouled Spark Plug The wet fouled insulator...

Page 100: ...using the electric start 7 Dry the spark plug Reinstall the plug or install a new plug 8 Tighten the carburetor drain screw 9 Turn the fuel valve on 10 Attempt to start the engine If necessary repeat...

Page 101: ...cm higher than the front Block the wheels 10 Place the transmission in neutral Lock the parking brake Repeat steps 6 to 8 until no more particles are expelled 11 Stop the engine Allow the arrestor to...

Page 102: ...tional loads on components The PVT system rotates at high speeds creating large amounts of force on clutch components Extensive engineering and testing has been conducted to ensure the safety of this...

Page 103: ...low the water to drain com pletely Reinstall the drain plug 4 Start the engine Place the trans mission in neutral 5 Apply varying throttle for 10 15 seconds to expel the moisture and air dry the belt...

Page 104: ...oat the termi nals with dielectric grease or petroleum jelly Be careful not to allow cleaning solution or tap water into a conventional battery Conventional Battery WARNING Battery electrolyte is pois...

Page 105: ...Disconnect the red positive battery cable last 9 Lift and remove the battery through the right wheel well If using a conventional battery be careful not to tip the battery sideways which could spill...

Page 106: ...alled Route the tube away from the frame and vehicle body to prevent con tact with electrolyte 4 Coat the terminals with dielectric grease or petroleum jelly 5 Connect and tighten the red positive cab...

Page 107: ...ender charger or by charging about once a month to make up for normal self discharge Battery Tender can be left connected during the storage period and will automatically charge the battery if the vol...

Page 108: ...ship Never pry the sealing strip off or add any other fluid to this battery The single most important thing about maintaining a sealed battery is to keep it fully charged Since the battery is sealed a...

Page 109: ...nd of charging State of Charge Voltage Action Charge Time Using constant current charger standard amps specified on top of battery 100 12 8 13 0 volts None check at 3 mos from date of manufacture None...

Page 110: ...h a chamois to prevent water spots Washing Tips Avoid the use of harsh cleaners which can scratch the finish Do not use a power washer to clean the vehicle Do not use medium to heavy duty compounds on...

Page 111: ...amaged contact your Polaris dealer for free replacement Grease all zerk fittings immediately after washing Allow the engine to run for a while to evaporate any water that may have entered the engine o...

Page 112: ...nt Never use abrasive cleaners on plated or painted surfaces 2 Rinse well with clear water Soap detergents salt dirt mud and other elements can cause corrosion 3 Polish the clean chrome wheels periodi...

Page 113: ...st sys tems 3 Allow the engine to run for 15 20 minutes to allow the stabilizer to disperse through the fuel in the tank and carburetor 4 Turn the fuel valve off 5 Drain the carburetor bowl Oil and Fi...

Page 114: ...e machine so the engine is level or tilted slightly rearward 3 Remove the spark plug Rotate the piston to BDC and pour two ounces 59 ml of engine oil into the cylinder 4 Reinstall the spark plug Torqu...

Page 115: ...ghtly off the ground Be sure the storage area is well ventilated Cover the vehicle with a genuine Polaris cover NOTE Do not use plastic or coated materials They do not allow enough ven tilation to pre...

Page 116: ...the transmission in gear 3 Lock the parking brake 4 Turn the fuel valve off 5 Secure the fuel cap oil cap and seat 6 Remove the key to prevent loss during transporting 7 Always tie the frame of the AT...

Page 117: ...tments The front and rear shock absorber springs are adjustable Rotate the adjuster either clockwise or counterclockwise to increase or decrease spring tension Always adjust both sides equally NOTE Ac...

Page 118: ...right 3 Torque the front two bolts to 10 12 ft lbs 14 17 Nm then torque the rear two bolts A gap of up to 1 8 3 mm will remain at the rear bolts WARNING Improper adjustment of the handlebars or incorr...

Page 119: ...our Polaris dealer are required for operation above 6 000 feet and temperatures below 40 degrees F 4 degrees C NOTE Continuous operation of the engine without proper jetting when required can cause po...

Page 120: ...xpose the end of the inline cable adjuster 3 Loosen the adjuster lock nut 4 Rotate the boot to turn the adjuster until 1 16 to 1 8 1 5 3 mm of freeplay is achieved at the thumb lever NOTE While adjust...

Page 121: ...uid 2 5 gal Coolant 2871323 60 40 Coolant gal 3 8 l 2871534 60 40 Coolant qt 95 l Grease Specialized Lubricants 2871312 Grease Gun Kit Premium All Season 3 oz 2871322 Premium All Season Grease 3 oz ca...

Page 122: ...e only if equipped Utility use plowing Use low range only if equipped Stuck in mud or snow Shift the transmission to low range if equipped Care fully use fast aggressive throttle application to engage...

Page 123: ...l valve on Old or non recommended fuel Replace with fresh recommended fuel Fouled or defective spark plug s Inspect plugs and replace if necessary No spark to spark plug Inspect plugs verify stop swit...

Page 124: ...tighten Water present in fuel Replace with new fuel Low battery voltage Recharge battery to 12 8 VDC Kinked or plugged fuel tank vent line Inspect and replace Incorrect fuel Replace with recommended...

Page 125: ...ltage Recharge the battery to 12 8 VDC Incorrect fuel Replace with fresh recommended fuel Clogged air filter Inspect and clean or replace Reverse speed limiter malfunction See your dealer Electronic t...

Page 126: ...45 kg Hitch Towing Rating 750 lbs 340 2 kg Unbraked Trailer Towing Capacity 1786 lbs 810 kg Overall Length 73 in 185 cm Overall Width 44 in 112 cm Overall Height 46 in 117 cm Wheelbase 46 in 117 cm Gr...

Page 127: ...lic Disc Brake Auxiliary Foot Activated Hydraulic Disc Rear Wheel Brake Parking Hydraulic lock all wheel Headlight 2 Dual Beam on Bumper 37 5 watt Taillights 12V 8 26W Brake Light 12V 26 9W Battery 12...

Page 128: ...laris dealer REGISTRATION At the time of sale the Warranty Registration Form must be completed by your dealer and submitted to Polaris within ten days Upon receipt of this registration Polaris will re...

Page 129: ...osion or defects in parts components or the ATV due to fire explosions or any other cause beyond Polaris control This warranty does not cover the use of unauthorized lubricants chemicals or fuels that...

Page 130: ...your original selling dealer however you may use any Polaris Servicing Dealer to perform warranty service Please work with your dealer to resolve any warranty issues Should your dealer require any ad...

Page 131: ...ling within the country where your vehicle was purchased Warranty or Service Bulletin repairs may be requested from any authorized Polaris dealer who sells the same line as your vehicle Outside the Co...

Page 132: ...ed outside of the country where it was purchased and you have not followed the procedure set out above your vehicle will no longer be eligible for war ranty or service bulletin coverage of any kind Ve...

Page 133: ...replacement of any defective materials components or prod ucts THE REMEDIES SET FORTH IN THIS LIMITED WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WAR RANTY POLARIS SHALL...

Page 134: ...section of your manual to your dealer each time your vehicle is serviced This will provide you and future owners with an accurate log of maintenance and ser vices performed DATE MILES KM OR HOURS TECH...

Page 135: ...135 MAINTENANCE LOG DATE MILES KM OR HOURS TECHNICIAN SERVICE PERFORMED COMMENTS...

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