Polaris Sportsman 800 EFI 4x4 2012, Service Manual

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9924864 - 2012-2014 SPORTSMAN 800 / 6X6
© Copyright 2013 Polaris Sales Inc.
Reservoir Level Inspection
WARNING
Never remove the radiator pressure cap when the
engine is warm or hot. Escaping steam and fluid can
cause severe burns. The engine must be allowed to
cool before removing the pressure cap.
Remove any obstructions with compressed air or low
pressure water.
With the engine at operating temperature, the coolant
level should be between the upper and lower marks on
the coolant reservoir. If it is not:
1. Remove reservoir cap. Verify the vent is clear and
open.
2. Fill reservoir (A) to upper mark with Polaris Premium
60/40 Anti Freeze / Coolant (
PN 2871323 ) or a
mixture of antifreeze and distilled water as required
for freeze protection in your area.
3. Reinstall cap.
IMPORTANT: If overheating is evident, allow
system to cool completely and check coolant
level in the radiator. Inspect for signs of trapped
air in system.
Radiator Coolant Level
WARNING
Never remove the radiator pressure cap when the
engine is warm or hot. Escaping steam and fluid can
cause severe burns. The engine must be allowed to
cool before removing the pressure cap.
NOTE: This procedure is only required if the cooling
system has been drained for maintenance and/or
repair. However, if the recovery bottle has run dry, or
if overheating is evident, the level in the radiator
should be inspected via the radiator cap first and
coolant added if necessary.
Use of a non-standard pressure cap will not allow
the recovery system to function properly.
To Access the Radiator Pressure Cap and add fluid:
1. Open the front rack storage area.
2. Remove the (4) T-25 screws securing the access
cover to the front cab as shown below.
MAINTENANCE