Polaris Sportsman 800 EFI 4x4 2012, Service Manual

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9924864 - 2012-2014 SPORTSMAN 800 / 6X6
© Copyright 2013 Polaris Sales Inc.
Middle Gearcase Lubrication (6x6)
The middle gearcase lubricant level should be checked
and changed in accordance with the maintenance
schedule.
• Be sure vehicle is level before proceeding and in
PARK
• Check vent hose to be sure it is routed properly
and unobstructed
Specified Lubricant:
Polaris Angle Drive Fluid (ADF)
Gearcase Capacity:
13.5 oz. (400 ml.)
Fill Plug: 15 ft-lbs (20 Nm)
Drain Plug: 15 ft-lbs (20 Nm)
To Check the Lubricant Level:
Remove the check / fill plug. The fluid level should be at
the bottom of the check / fill plug case threads. See next
page.
.
To Change Gearcase Lubricant:
1. Remove gearcase drain plug (A) located on the
bottom of the gearcase and drain oil. (The drain plug
is accessible through the skid plate.) Catch and
discard used oil properly.
2. Clean and reinstall drain plug (A) using a new
sealing ring (B). Torque to specification.
3. Remove fill plug. Inspect the o-ring and replace if
necessary.
4. Fill with the recommended fluid amount or to the
bottom of the fill plug hole threads.
5. Install / torque fill plug and check for leaks.
MAINTENANCE