Polaris RZR PRO XP 2020, Service Manual

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1.10
9850068 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual
© Copyright Polaris Industries Inc.
MASTER TORQUE TABLE
ITEM TORQUE
A-Arm Fasteners
74 ft-lbs (100 Nm)
Air Box Mounting Bolts 8 ft-lb (11 Nm)
Air Intake Housing Screw (Engine
and PVT)
35 in-lb (4 Nm)
Ball Joint Fasteners
44 ft-lbs (60 Nm)
Battery
Mount
Bracket
53 in-lbs (6 Nm)
Terminal
Fasteners
60 in-lbs (7 Nm)
Bearing Carrier Mounting Bolts
(rear)
44 ft-lbs (60 Nm)
Body Panel Fasteners 7 ft-lbs (10 Nm)
Brake Bleed Screws
48 in-lb (5 Nm)
Brake Caliper
Mounting Bolts
front
33 ft-lbs (45 Nm)
rear 33 ft-lbs (45 Nm)
Brake Junction Block Mounting
Screws
35 in-lb (4 Nm)
Brake Line
Banjo Bolts 15 ft-lbs (20 Nm)
Flare Fittings 15 ft-lbs (20 Nm)
Brake Line Guide Fasteners
7 ft-lbs (10 Nm)
Brake Pedal Mount Bracket
Fasteners
18 ft-lbs (24 Nm)
Brake Scraper Fasteners 7 ft-lbs (10 Nm)
Brake Switch
15 ft-lbs (20 Nm)
Box Support Fastener 14 ft-lbs (19 Nm)
Cam Chain
Tensioner
Spring Bolt 15 ft-lb (20 Nm)
Mounting
Bolts
7 ft-lb (10 Nm)
Camshaft Carrier
Carrier Bolts
7 ft-lb (10 Nm)
Sprocket
Bolts
14 ft-lb (19 Nm)
Carbon Canister Fastener
9 ft-lbs (12 Nm)
Carbon Canister Filter Fastener
9 ft-lbs (12 Nm)
Cargo Box Fastener 7 ft-lbs (10 Nm)
Cargo Box Support Bracket
Fasteners
15 ft-lbs (20 Nm)
Charge Air Cooler Bolts
Torque in sequence to
7 ft-lb (10 Nm)
Chassis Ground Nut
5 ft-lb (7 Nm)
Connecting Rod Bolts
Step 1: 9 ft-lbs (12
Nm)
Step 2: 22 ft-lb (30
Nm)
Step 3: Tighten
add’n 90°
Coolant Hose Retainer Bolt
8 ft-lb (11 Nm)
Coolant Reservoir
8 ft-lb (11 Nm)
Coolant Temperature Sensor 17 ft-lb (23 Nm)
CPS Retaining Bolt 9 ft-lb (12 Nm)
Crankcase Bolts
M6
9 ft-lb (12 Nm)
M8
26 ft-lb (35 Nm)
ITEM
TORQUE
M10
Step 1: 9 ft-lb (12
Nm)
Step 2: 21 ft-lb (28
Nm)
Step 3: Tighten
add’n 90°
Crankcase Oil Gallery Plug 12 ft-lbs (16 Nm)
Cylinder Head Bolts
Torque in
sequence
Step 1: 13 ft-lbs (18
Nm)
Step 2: 26 ft-lb (35
Nm)
Step 3: Additional
180°
Step 4: Additional
180°
Step 5: M6 bolts: 7
ft-lb (10 Nm)
Dash Trim Fastener
7 ft-lbs (10 Nm)
Debris Scraper 20 ft-lbs (27 Nm)
Door Frame Fastener
7 ft-lbs (10 Nm)
Door Hinge Fastener 18 ft-lbs (24 Nm)
Door Latch/Actuator Fastener
9 ft-lbs (12 Nm)
Door Panel Fastener
35 in-lbs (4 Nm)
Door Striker Fastener
7 ft-lbs (10 Nm)
Door Trim Bracket Fastener
18 in-lbs (2 Nm)
Drive Clutch
Mounting
Bolt
140 ft-lbs (190 Nm)
Cover Plate
15 ft-lbs (21 Nm)
Shift Weight 20 in-lb (2 Nm)
Driven Clutch
Helix
Fasteners
32 ft-lbs (44 Nm)
Mounting
Bolt
43 ft-lbs (58 Nm)
Driveshaft Boot Guard Screws
14 ft-lb (19 Nm)
ECU Mounting Screws 24 in-lb (3 Nm)
Electric Coolant Pump Bracket
Fasteners
8 ft-lb (11 Nm)
Engine Breather Cover Screws 7 ft-lb (10 Nm)
Engine Mount
Bracket
Fasteners
42 ft-lb (57 Nm)
Isolator Bolt
55 ft-lb (75 Nm)
Engine Mount to Frame 22 ft-lb (30 Nm)
Engine Oil Plug 12 ft-lbs (16 Nm)
EPS-to-Bracket Fasteners
33 ft-lbs (45 Nm)
EPS Bracket Mounting Fasteners
(Lower)
26 ft-lbs (35 Nm)
EPS Bracket Mounting Fasteners
(Upper)
33 ft-lbs (45 Nm)
EPS to Lower Steering Shaft
Fastener
22 ft-lbs (30 Nm)
GENERAL INFORMATION