Polaris RZR 170 Owner'S Manual Download Page 56

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MAINTENANCE

Periodic Maintenance Chart

Maintenance Chart Key

WARNING!

Improperly performing the procedures marked with a

“D”

could

result in component failure and lead to serious injury or death. Have an
authorized POLARIS dealer or other qualified person perform these services.

Symbol

Description

Perform these operations more often for vehicles subjected to severe use.

Have an authorized POLARIS dealer or other qulaified person perform
these services.

Summary of Contents for RZR 170

Page 1: ...2017 Owner s Manual for Maintenance and Safety...

Page 2: ...e safety precautions could result in serious injury or death WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other rep...

Page 3: ...1 Visit us at www polaris com...

Page 4: ...tween the actual vehicle and the information presented in this publication Depictions and or procedures in this publication are intended for reference use only No liability can be accepted for omissio...

Page 5: ...es on pages 42 43 Never allow a child under age 10 to operate or ride as a passenger in this vehicle Children differ in skills physical abilities and judgement Please supervise the use of the vehicle...

Page 6: ...tions and warnings in this owner s manual and video Ask your parents to explain anything you don t understand Your safety and the safety of others is the most important thing to think about at all tim...

Page 7: ...ONTENTS Introduction 6 Safety 9 Features and Controls 24 Operation 36 Emission Control Systems 52 Maintenance 53 Specifications 92 POLARIS Products 94 Troubleshooting 95 Warranty 99 Maintenance Log 10...

Page 8: ...ituation that if not avoided will result in death or serious injury WARNING A WARNING indicates a hazardous situation that if not avoided could result in death or serious injury CAUTION A CAUTION indi...

Page 9: ...the vehicle Keep this manual with the vehicle For your child s safety be sure your child can reach and operate all RZR 170 controls including steering wheel accelerator and brake pedals and ignition s...

Page 10: ...ith one of your existing keys The ignition switch must be replaced if all keys are lost Vehicle Model Number ___________________________________________________ Vehicle Identification Number _________...

Page 11: ...l be terminated if any non POLARIS approved equipment and or modifications have been added to the vehicle that increase speed or power European Vibration and Noise The driver perceived noise and hand...

Page 12: ...helmet that meets or exceeds estab lished safety standards Approved helmets in the USA and Canada bear a U S Department of Transportation DOT label Approved helmets in Europe Asia and Oceania bear the...

Page 13: ...and protection Never ride a POLARIS vehicle with bare feet or sandals Clothing Wear long sleeves and long pants to protect arms and legs Rider Comfort Under certain operating conditions heat generated...

Page 14: ...e properly in different situations and on different types of terrain Complete the New Operator Driving Procedures outlined on pages 42 43 All operators must read and understand this owner s manual and...

Page 15: ...tor and passenger must always wear an approved helmet that fits properly and eye protection goggles or face shield Seat Belts Riding in this vehicle without wearing the seat belt increases the risk of...

Page 16: ...operate the controls which increases the risk of loss of control and accident or rollover Never carry more than one passenger in this vehicle Operating on Pavement This vehicle s tires are designed fo...

Page 17: ...Never turn at high speeds Practice turning at slow speeds before attempting to turn at faster speeds Physical Control of the Vehicle Removing hands from the steering wheel or hand holds or removing fe...

Page 18: ...driving down a hill as described in this owner s manual See page 47 Improper Hill Climbing Improper hill climbing could cause loss of control or rollover Use extreme caution when operating on hills Al...

Page 19: ...on a sidehill is not recommended Improper procedure could cause loss of control or rollover Avoid crossing the side of any hill unless absolutely necessary If crossing a hillside is unavoidable alway...

Page 20: ...in reverse could result in a collision with an obstacle or person Always follow proper operating procedures as outlined in this manual See page 50 Before shifting into reverse gear always check for o...

Page 21: ...operating over obstacles See page 49 Operating Through Water Operating through deep or fast flowing water can cause loss of traction loss of control rollover or accident Never operate in fast flowing...

Page 22: ...ee page 23 Operating a Damaged Vehicle Operating a damaged vehicle can result in an accident After any rollover or other accident have a qualified service dealer inspect the entire machine for possibl...

Page 23: ...r let it run in an enclosed area Operate this vehicle only outdoors or in well ventilated areas Hot Exhaust Systems Exhaust system components are very hot during and after use of the vehicle Hot compo...

Page 24: ...this manual differ from the labels on your vehicle always read and follow the instructions of the labels on the vehicle If an informational or graphic label becomes illegible or comes off contact your...

Page 25: ...er and plant feet firmly on the floor secure cab nets keep hands and feet inside vehicle avoid quick turns of the steering wheel and driving stunts such as jumps donuts or power slides reduce speed an...

Page 26: ...ger at all times Promptly replace worn or damaged cab nets with new cab nets available from your authorized POLARIS dealer The vehicle illustrated below is shown without cab nets only to allow compone...

Page 27: ...25 FEATURES AND CONTROLS Component Locations Running Lights Brush Guard Steering Wheel Cab Frame Taillight Brake Light Muffler Spark Arrester...

Page 28: ...eat Removal 1 To remove the driver s seat lift the seat latch lever 2 While holding the lever upward slide the seat completely forward to remove it from the seat mounting rails 3 Before operating the...

Page 29: ...sition for your passenger before operating Make sure the adjustment pin and retainer are securely installed after making adjustments 1 Remove the retainer from the end of the adjustment pin Remove the...

Page 30: ...uckle at the inner edge of the seat The belt should fit snugly across your hips and diagonally across your chest Make sure the belt is not twisted Tip The position of the shoulder strap can be adjuste...

Page 31: ...the red release latch in the middle of the buckle to make sure it releases freely 3 Pull each seat belt completely out and inspect the full length for any damage including cuts wear fraying or stiffn...

Page 32: ...ting the vehicle Always inspect cab nets for tightness wear and damage before each use of the vehicle Use the strap adjusters to tighten any loose straps Promptly replace worn or damaged cab nets with...

Page 33: ...e POLARIS Carbon Clean fuel treatment at each fill Follow the mixing directions on the container See page 94 for the part numbers of POLARIS products When refueling always use either leaded or unleade...

Page 34: ...starting procedures The key can be removed from the switch when it is in the OFF position OFF The engine is off Electrical circuits are off except accessory 12V ON Electrical circuits are on Electrica...

Page 35: ...ransmission could result Always shift when the vehicle is stationary and the engine is at idle Parking Brake 1 Apply the brakes 2 When the vehicle is fully stopped pull the parking brake lever rearwar...

Page 36: ...ottle release switch which is designed to reduce the risk of a frozen or stuck throttle If the throttle cable should stick in an open position when the operator releases the throttle pedal engine spee...

Page 37: ...hat their child is capable of handling addi tional speed The unrestricted top speed for this model is approximately 25 MPH 40 km h The adjustable throttle limiting screw is located behind the throttle...

Page 38: ...f gasoline No single action on your part is as important as a proper break in period Careful treatment of a new engine and drive components will result in more efficient performance and longer life fo...

Page 39: ...erform regular checks on fluid levels controls and areas outlined on the daily pre ride inspection checklist See page 38 7 Change the engine oil at 10 hours or one month 8 Adjust and lubricate the dri...

Page 40: ...nd pressure 23 76 Wheels fasteners Inspect ensure fastener tightness 77 Frame nuts bolts fasteners Inspect ensure tightness Fuel and oil Ensure proper levels 31 59 Grass and debris Remove grass and de...

Page 41: ...or highway including dirt and gravel roads 7 Drive in a manner appropriate for your skills and operating conditions Never operate at excessive speeds DO NOT attempt to do power slides donuts jumps or...

Page 42: ...aximum of five seconds Release the key when the engine starts NOTICE Operating the vehicle immediately after starting could cause engine damage Allow the engine to warm up for several minutes before o...

Page 43: ...e braking 2 Press on the brake pedal evenly and firmly Practice starting and stopping using the brakes until you re familiar with the controls Parking the Vehicle 1 Stop the vehicle on a level surface...

Page 44: ...l about starting the engine stopping the engine braking and parking pages 40 41 4 Perform the pre ride inspection page 38 5 The driver and all passengers must wear helmet eye protection gloves long sl...

Page 45: ...re the area is clear of people and obstacles 18 Keeping both hands on the steering wheel slowly release the brakes and press the throttle with your right foot to begin driving 19 Drive slowly at first...

Page 46: ...passenger in this vehicle 7 Never allow a passenger to ride on the back of the vehicle Allow a passenger to ride only in the passenger seat 8 Make sure the passenger is wearing helmet eye protection g...

Page 47: ...kidding and sliding Follow these precautions when driving in slippery conditions 1 Slow down before entering slippery areas 2 Be alert watch the path ahead and avoid quick turns which can cause skids...

Page 48: ...rive at a steady rate of speed Never press the throttle suddenly 5 Avoid unnecessary changes in speed or direction 6 Never go over the crest of a hill at a high speed An obstacle a sharp drop or anoth...

Page 49: ...downhill to stop the slide or stop the vehicle and maneuver slowly and carefully until the vehicle can be driven straight downhill Driving Downhill Whenever driving down a hill follow these precautio...

Page 50: ...ds NOTICE Major engine damage can result if the vehicle is not thoroughly inspected after operation in water Perform the services outlined in the maintenance chart See page 53 Give special attention t...

Page 51: ...uch as logs rocks and low hanging branches 3 Drive slowly and use extra caution when driving on unfamiliar terrain Obstacles are not always clearly visible 4 Do not drive over large obstacles such as...

Page 52: ...ese precautions when driving in reverse 1 Always check for obstacles or people behind the vehicle 2 Apply the throttle lightly Never apply the throttle suddenly 3 Back slowly 4 Apply the brakes lightl...

Page 53: ...can result in serious injury Avoid parking on an incline If parking on an incline is unavoidable follow these precautions 1 Place the transmission in neutral 2 Set the parking brake 3 Stop the engine...

Page 54: ...with a closed crankcase system Blow by gases are forced back to the combustion chamber by the intake system All exhaust gases exit through the exhaust system Exhaust Emission Control System Exhaust em...

Page 55: ...rt Inspect clean lubricate adjust and replace parts as necessary When inspection reveals the need for replacement parts genuine POLARIS parts are available from your POLARIS dealer Equivalent parts ma...

Page 56: ...uld result in component failure and lead to serious injury or death Have an authorized POLARIS dealer or other qualified person perform these services Symbol Description Perform these operations more...

Page 57: ...el Brake system Wheels fasteners Frame fasteners Engine oil level Air filter Daily Inspect clean often replace as needed Daytime running lights taillight Daily Check operation Drive chain Daily Inspec...

Page 58: ...Perform a break in oil change at one month General lubrication 50 3 M 500 800 Lubricate all fittings pivots cables etc D Throttle release switch 50 6 M 300 480 Inspect adjust lubricate replace if nec...

Page 59: ...1600 Inspect D Ignition timing 100 12 M 1000 1600 Inspect Wiring 100 12 M 1000 1600 Inspect for wear routing security apply dielectric grease to connectors subjected to water mud etc D Clutches drive...

Page 60: ...edures more often for vehicles subjected to severe use Item Lube Method Engine Oil PS 4 Extreme Duty 10W 50 4 Cycle Oil See page 59 Brake Fluid DOT 4 Brake Fluid See page 73 Transmission Oil Main Gear...

Page 61: ...cause serious engine damage Always use the recommended oil Never substitute or mix oil brands Oil Check Maintain the oil level within the safe range on the dipstick Do not overfill 1 Position the vehi...

Page 62: ...an the pre filter plug Install a new sealing washer on the plug The sealing surfaces on the plug and crankcase should be clean and free of burrs nicks or scratches 9 Reassemble the pre filter screen a...

Page 63: ...cle on a level surface 2 Remove the fill plug 3 Check the fluid level 4 Add the recommended fluid as needed 5 Reinstall the fill plug Fluid Change The drain plug is located on the bottom of the gearca...

Page 64: ...justing or operating the vehicle with improper rear drive chain slack can result in severe damage to the transmission and drive components Always make sure the slack is within the stated specification...

Page 65: ...juster lock nuts 3 Turn the chain adjusters clockwise to 1 4 1 2 6 12 mm deflection 4 Tighten the chain adjuster lock nuts to 18 ft lbs 25 Nm Hold the adjuster stud securely while tightening the nut t...

Page 66: ...arking brake 2 Position the vehicle on a level surface Place the transmission in neutral 3 Carefully elevate the rear of the vehicle slightly Use an appropriate lift 4 Loosen the jam nut on the parkin...

Page 67: ...indicates the proper type and heat range for the engine and the service Tip The tip should not be white A white insulator tip indicates overheating caused by use of an improper spark plug or incorrec...

Page 68: ...is CVT system is intended for use on POLARIS products only Do not install it in any other product Always make sure the CVT housing is securely in place during operation CVT Drying There may be some in...

Page 69: ...he air box cover spring clips and remove the cover 3 Loosen the air filter clamp Remove the air filter 4 Clean away any oil or sediments in the air box 5 Apply a commercially available chassis lubrica...

Page 70: ...contains poisonous carbon monoxide gas To remove accumulated carbon clean the spark arrester at the intervals recommended in the Periodic Maintenance Chart beginning on page 53 1 Remove the six bolts...

Page 71: ...hrottle pedal has excessive play due to cable stretch or misad justment it will cause a delay in throttle response especially at low engine speed The throttle may also not open fully If the throttle p...

Page 72: ...it far enough to expose the end of the inline cable adjuster 3 Loosen the adjuster lock nut 4 Move the cable adjuster until 1 16 to 1 8 1 5 3 mm of freeplay is achieved at the throttle pedal See page...

Page 73: ...indicate a possible fluid leak or low brake fluid level which must be corrected before riding See page 73 for brake fluid information If you discover any irregularities in brake system operation incl...

Page 74: ...or excessive wear 5 Change pads when the friction material is worn to 40 1 mm 6 Check the surface condition of the brake discs Measure the thickness of the front and rear discs Replace a disc if the t...

Page 75: ...ake fade and the possibility of accident or severe injury Change the brake fluid every two years and any time the fluid becomes contaminated the fluid level is below the minimum or if the type and bra...

Page 76: ...inspected by an authorized POLARIS dealer or other qualified service facility before operating the vehicle Shock Spring Adjustment The front and rear shock absorber springs are adjustable to increase...

Page 77: ...d secure them in this position 3 Place a chalk mark on the center line of the front tires approximately 10 25 4 cm from the floor or as close to the hub axle center line as possible Make sure both mar...

Page 78: ...approved size and type of tires for this vehicle when replacing tires Tire Tread Depth Always replace tires when tread depth is worn to 1 8 3 mm or less Front Wheel Hub Tightening Front wheel bearing...

Page 79: ...to the ground 6 Torque the wheel nuts to specification Improperly installed wheels can adversely affect tire wear and vehicle handling which can result in serious injury or death Always ensure that al...

Page 80: ...pull the lamp out 4 Install the new lamp Make sure the filament is horizontal 5 Reinstall the lamp retainer Press the retainer inward and turn it clockwise about 1 4 turn 6 Start the engine to make s...

Page 81: ...box and replace the filter with a new filter Thoroughly dry the air pre filter See page 67 3 Remove the air box drain plug to drain any water Reinstall the drain plug securely 4 Remove the spark plug...

Page 82: ...e explosive gases Keep sparks flame cigarettes etc away Ventilate when charging or using in an enclosed space Always shield eyes when working near batteries KEEP OUT OF REACH OF CHILDREN Your vehicle...

Page 83: ...nect the black negative battery cable first 4 Disconnect the red positive battery cable last 5 Lift the battery out of the vehicle Be careful not to tip a conventional battery sideways which could spi...

Page 84: ...e vent tube must be free of obstructions and securely installed Route the tube away from the frame and vehicle body to prevent contact with electrolyte Battery gases could accumulate in an improperly...

Page 85: ...tery Tender charger or by charging about once a month to make up for normal self discharge Battery Tender can be left connected during the storage period and will automatically charge the battery if t...

Page 86: ...important thing about maintaining a sealed battery is to keep it fully charged Since the battery is sealed and the sealing strip cannot be removed you must use a voltmeter or multimeter to measure DC...

Page 87: ...dard amps specified on top of battery 100 12 8 13 0 volts None check at 3 mos from date of manufacture None required 75 100 12 5 12 8 volts May need slight charge if no charge given check in 3 months...

Page 88: ...recommends washing the vehicle by hand or with a garden hose using mild soap Certain products including insect repellents and chemicals will damage plastic surfaces Do not allow these types of produc...

Page 89: ...POLARIS dealer to purchase a replacement Replacement safety labels are provided by POLARIS at no charge Grease all zerk fittings immediately after washing Allow the engine to run for a while to evapo...

Page 90: ...t Never use abrasive cleaners on plated or painted surfaces 2 Rinse well with clear water Soap detergents salt dirt mud and other elements can cause corrosion 3 Polish the clean chrome wheels periodic...

Page 91: ...tions on the container for the recommended amount Carbon Clean removes water from fuel systems stabilizes fuel and removes carbon deposits from pistons rings valves and exhaust systems 3 Allow the eng...

Page 92: ...mount of oil 3 Reinstall the spark plug Torque to specification See page 65 4 Apply dielectric grease to the inside of the spark plug cap Do not reinstall the cap onto the plug at this step 5 Turn the...

Page 93: ...ubricate at the intervals outlined in the Periodic Maintenance Chart beginning on page 53 Transporting the Vehicle Follow these procedures when transporting the vehicle 1 Place the transmission in neu...

Page 94: ...cm Ground Clearance 6 in 15 2 cm Engine Type 4 Stroke Displacement 169 cc Cooling Air Cooled Bore x Stroke 61 mm x 57 8 mm Alternator Output 80 watts Compression Ratio 9 5 1 Starting System Electric F...

Page 95: ...Tire Size Front 19x7 8 Tire Size Rear 20x10 9 Tire Pressure Front 3 psi 20 7 kPa Tire Pressure Rear 3 psi 20 7 kPa Brakes Front Rear Foot Activated 4 wheel hydraulic disc Parking Brake Mechanical Rea...

Page 96: ...t Transmission Fluid qt 95 l 2878069 AGL Full Synthetic Gearcase Lubricant Transmission Fluid gal 3 8 l 2872348 Chain Lube Aerosol Grease Specialized Lubricants 2871312 Grease Gun Kit All Season Greas...

Page 97: ...utch engage ment Use the throttle quickly and effectively Belt slippage from water or snow ingestion into the CVT system Dry out the CVT see page 66 Prevent water from entering the CVT inlet and outle...

Page 98: ...Water or fuel in crankcase Your POLARIS dealer can assist Clogged fuel filter Your POLARIS dealer can assist Low battery voltage Recharge the battery to 12 8 VDC Mechanical failure Your POLARIS deale...

Page 99: ...tery voltage Recharge battery to 12 8 VDC Kinked or plugged fuel tank vent line Inspect and replace Incorrect fuel Replace with recommended fuel Clogged air filter Inspect and clean or replace Electro...

Page 100: ...defective spark plug wires Your POLARIS dealer can assist Incorrect spark plug gap or heat range Set gap to specs or replace plug Loose ignition connections Check all connections and tighten Low batte...

Page 101: ...nal registration and received the customer copy please contact your dealer immediately NO WARRANTY COVERAGE WILL BE ALLOWED UNLESS YOUR VEHICLE IS REGISTERED WITH POLARIS Initial dealer preparation an...

Page 102: ...S AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION WHETHER ARISING OUT OF EXPRESS OR...

Page 103: ...s vary considerably from country to country You may be required to present documentation of your move to POLARIS in order to continue your warranty coverage You may also be required to obtain document...

Page 104: ...hased will continue to be covered by the Limited Warranty Please work with your dealer to resolve any warranty issues Should your dealer require any additional assistance they will contact the appropr...

Page 105: ...ar months from the date of purchase whichever comes first This EPA emissions warranty period is extended for at least as long as the standard factory warranty that Polaris provides on the vehicle as a...

Page 106: ...TS ESSENTIAL PURPOSE ALL IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO THE WARRANTY PERIOD D...

Page 107: ...aftermarket parts manufacturer reduces the effectiveness of the vehicle s emission controls Tampering with emission controls is prohibited by federal law California Residents Certain POLARIS Off Road...

Page 108: ...106 MAINTENANCE LOG Use the following chart to record periodic maintenance DATE MILES KM OR HOURS TECHNICIAN SERVICE PERFORMED COMMENTS...

Page 109: ...107 MAINTENANCE LOG DATE MILES KM OR HOURS TECHNICIAN SERVICE PERFORMED COMMENTS...

Page 110: ...90 Crankcase Emission Control System 52 CVT Break In 37 CVT Drying 66 CVT System 66 D Drive Belt Wear 95 Drive Chain Lubrication 62 Drive Chain Slack 62 Drive Chain Slack Adjustment 63 Drivetrain Brea...

Page 111: ...t Numbers 94 Lubrication for Storage 90 Lubrication Recommendations 58 M Maintenance Log 106 107 Maintenance Periodic 53 57 N Nets Cab 30 New Operator Procedures 42 43 Noise Emission Control System 52...

Page 112: ...ng the Engine 41 Storage 86 91 Storage and Inspection 90 Storage and Lubrication 90 Storage Area 90 Storage Battery 83 Storage Covers 90 Storage Fluid Levels 89 Storage Oil Change 89 Storage Removal 9...

Page 113: ......

Page 114: ...than one passenger on hills steeper than 15 degrees 15 on paved surfaces pavement may seriously affect handling and control with non Polaris approved accessories they may seriously affect stability at...

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Polaris RZR 170, Owner'S Manual, Page: 56 / 114

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