59
MAINTENANCE
Periodic Maintenance Chart
Lubrication Recommendations
Check and lubricate all components at the intervals outlined in the Periodic Maintenance
Chart beginning on page 57, or more often under severe use, such as wet or dusty conditions.
Items not listed in the chart should be lubricated at the general lubrication interval.
Item
Maintenance Interval
(whichever comes first)
Remarks
Hours
Calendar
Miles (Km)
Ź
Oil lines, fasteners
50 H
6 M
-
Inspect for leaks and loose fittings
Ź
Engine oil change
100 H
6 M
-
Perform a break-in oil change at one
month
Ź
Oil filter change
100 H
6 M
-
Replace with oil change
Ź
Front Gearcase oil (if equipped)
100 H
6 M
-
Inspect level; change yearly
Ź
Middle Gearcase oil (if equipped)
100 H
6 M
-
Inspect level; change yearly
Ź
Rear gearcase oil (if equipped)
100 H
6 M
-
Inspect level; change yearly
Ź
Transmission oil
100 H
6 M
-
Inspect level; change yearly
D
E
Fuel system
100 H
12 M
-
Check for leaks at tank cap, lines, fuel
valve, pump, throttle body; replace lines
every 2 years
Ź
Radiator (if applicable)
100 H
12 M
-
Inspect; clean external surfaces
Ź
Cooling Hoses
100 H
12 M
-
Inspect for leaks
Ź
Engine mounts
100 H
12 M
-
Inspect
Exhaust muffler/pipe
100 H
12 M
-
Inspect
Ź
E
Spark plug
100 H
12 M
-
Inspect; replace as needed
D
Ignition timing
100 H
12 M
-
Inspect
Ź
Wiring
100 H
12 M
-
Inspect for wear, routing, security; apply
dielectric grease to connectors sub-
jected to water, mud, etc.
D
Ź
Clutches (drive and driven)
100 H
12 M
-
Inspect; clean; replace worn parts
D
Front wheel bearings
100 H
12 M
-
Inspect; replace as needed
D
Brake fluid
200 H
24 M
-
Change every two years
Spark arrester
300 H
36 M
-
Clean out
Idle speed
-
Adjust as needed
D
Toe adjustment
-
Inspect periodically; adjust when parts
are replaced
D
Ź
Auxiliary brake (if equipped)
-
Inspect daily; adjust as needed
Headlight aim
-
Adjust as needed
Item
Lube
Method
Engine Oil
PS-4 5W-50 4-Cycle Oil
See page 60.
Brake Fluid
DOT 4 Brake Fluid
See page
73.
Main Gearcase Oil
(Transmission)
AGL Gearcase Lubricant & Transmission
Fluid
See page
62.
Front Gearcase Oil
Demand Drive Fluid
See page
63.
Front Prop Shaft Yoke
U-Joint Grease
Locate fittings and grease (3 pumps
maximum).
