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Instr 9927474

Rev 01 2017-02

Page 4 of 14

5. Remove the accessory front brushguard from

vehicle (if equipped).

6. Remove the lower front bumper cover

F

by

removing four bolts

G

. Retain bolts for use during

reinstallation.

7. Remove the winch cover

H

from the front lower

bumper cover

F

by removing two push pin rivets

J

. The winch cover and push pin rivets will not be

needed while the winch is installed on the vehicle.

NOTE

Your vehicle’s factory tool kit contains a pliers

specifically designed for the removal of push pin

rivets. See photo below.

NOTE

Before installing the winch kit add or replace the

proper front gearcase fluid as required per your

vehicles service manual as this process will be

difficult to do after the winch is installed.

WINCH INSTALLATION

NOTE

See the Electrical Connections Reference Guide

section of the instruction manual for detailed photos

of each part and their respective connections.

1. Check and confirm wire routing and connections

are as shown below and make any necessary
adjustments before moving to next installation
steps. Locate white contactor connection

M

on the

winch assembly. If it is secured to the winch
assembly with a plastic tie, cut the tie to allow the
wires to be routed properly while installing the
winch assembly.

Summary of Contents for PRO HD

Page 1: ...ce and parts ordering information KIT CONTENTS This Kit includes REF QTY PART DESCRIPTION PART NUMBER 1 1 Handlebar Switch 2205636 2 1 Control Box 2413444 3 1 Wireless Remote Kit 2879316 4 5 Panduit S...

Page 2: ...ching Guide 9923644 1 Instructions 9927474 Service Handle includes freespool handle and screw 2205265 Items marked are included in Hardware Kit PN 2880643 TOOLS REQUIRED Safety Glasses Socket Set Metr...

Page 3: ...ons manual PN 9927475 and follow those instructions for final installation ABOVE IMAGE REFERS TO KIT PN 2882242 PREPARATION 1 Place vehicle in PARK Turn key to OFF position and remove from vehicle 2 D...

Page 4: ...hoto below NOTE Before installing the winch kit add or replace the proper front gearcase fluid as required per your vehicles service manual as this process will be difficult to do after the winch is i...

Page 5: ...the battery as shown Attach cables to chassis frame at required locations using cable ties DO NOT CONNECT TO BATTERY AT THIS TIME 4 Locate the vehicles main harness winch contactor connection on the f...

Page 6: ...low Route black wires from control box w to black ground terminal on battery but DO NOT CONNECT TO BATTERY AT THIS TIME WIRELESS REMOTE RECEIVER INSTALLATION 1 Mount wireless remote receiver e onto ca...

Page 7: ...r switch connector Q to the vehicle main wire harness as shown WIRELESS REMOTE HOLDER INSTALLATION 1 Wireless remote holder can be installed in desired location on vehicle Use the screws provided in t...

Page 8: ...With the vehicle key in the ON position check winch for proper operation Test function of Autostop feature When reeling in the winch rope confirm that the winch will turn off automatically when the r...

Page 9: ...ation AUTOSTOP OPERATION The Autostop system is meant to help prevent damage to the winch system from over tightening of the rope but is not meant to prevent all foreseeable winch damage The winch is...

Page 10: ...Use Rapid Recovery to quickly reel the rope in or out to speed up the recovery process The rope speed is approximately five times the speed of standard operation so caution should be taken to always r...

Page 11: ...rts of it will function Keyed power circuit orange wires not properly powered Check fusebox for 10A accessory circuit Check voltage in certain places especially orange wires coming out of the main har...

Page 12: ...s quickly but can be slowed if there is a load on the rope or if the rope is bound up inside the spool area Check that the winch is clear and the rope is not bound up and that there is no load pulling...

Page 13: ...2017 02 Page 13 of 14 ELECTRICAL CONNECTIONS REFERENCE GUIDE Winch with auto fairlead wireless remote and handle bar switch Winch with auto fairlead and handle bar switch Winch with roller fairlead a...

Page 14: ...CK FORM A feedback form has been created for the installer to provide any comments questions or concerns about the installation instructions The form is viewable on mobile devices by scanning the QR c...

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