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Polaris Power P1000i, Operator'S Manual, Page: 69 / 80

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Polaris Power P1000i Operator'S Manual Download Page 69

68

TROUBLESHOOTING

Troubleshooting Symptoms

Engine Pings or Knocks

Engine Runs Irregularly, Stalls, or Misfires

POSSIBLE CAUSE

SOLUTION

Poor quality or low octane 

fuel

Replace with recommended fuel 

Incorrect ignition timing

Take the generator to an authorized POLARIS servicing 

supplier or refer to the service manual

Incorrect spark plug gap or 

heat range

Set gap to specification or replace spark plug

POSSIBLE CAUSE

SOLUTION

Fouled or defective spark 

plug

Inspect, clean, and / or replace spark plug

Worn or defective spark 

plug

Take the generator to an authorized POLARIS servicing 

supplier or refer to the service manual

Incorrect spark plug gap or 

heat range

Set gap to specification or replace spark plug

Loose ignition connections  Check all connections and tighten

Water present in fuel

Drain the fuel system and refuel 

Kinked or plugged fuel tank 

vent line

Inspect and replace 

Incorrect fuel

Drain the fuel system and refuel 

SMART throttle control 

malfunction

Take the generator to an authorized POLARIS servicing 

supplier or refer to the service manual

Mechanical failure

Take the generator to an authorized POLARIS servicing 

supplier or refer to the service manual

Summary of Contents for Power P1000i

Page 1: ...tions in this manual can result in property damage serious injury or DEATH For your nearest Polaris supplier call 0393945610 or visit www polarispower com au Polaris Sales Australia Pty Ltd ABN 62088081949 of Locked Bag 2006 Sunshine Post Shop Sunshine Victoria 3020 Australia Part No 9925471 Rev 02 POLARIS POWER ...

Page 2: ...fety 7 Controls and features 16 First Use Instructions 22 Pre Operation Inspection 25 Operation 26 Maintenance 43 Transportation and Storage 56 Specifications 62 Wiring Diagrams 64 Troubleshooting 66 Warranty 71 Maintenance Log 76 Index 77 ...

Page 3: ... a standard of excellence for all utility vehicles recreational vehicles and power equipment manufactured in the world today Many years of experience have gone into the engineering design and development of your POLARIS machine For safe and enjoyable operation of your generator be sure to follow the instructions and recommendations in this owner s manual Your manual contains instructions for minor...

Page 4: ...nclude but are not limited to Furnace fans Sump pumps Dishwashers Hotplates Stoves Lamps Fans Washing machines Garage door openers Water heaters Televisions Refrigerators Computers Appliances that use more than recommended amount see page 62 of combined power consumption should not be connected to this generator ...

Page 5: ...ial to safe operation and proper maintenance of the generator Anyone who operates the generator must read the owner s manual before operating the generator Read and understand the information found in the safety section and have manual on hand when operating the generator Following the safety precautions and procedures will ensure a safe operating experience Understand and follow all inspection an...

Page 6: ... if not avoided may result in death or serious injury A safety alert caution indicates a hazardous situation which if not avoided may result in minor or moderate injury A notice is used to address practices not related to physical injury IMPORTANT Key reminders during assembly disassembly and inspection of components Note Key information to clarify instructions ALCOHOL OR DRUG USE Operating the ge...

Page 7: ...ber decal is located inside the service door MODEL NUMBER ______________________________________________________ SERIAL NUMBER ______________________________________________________ PURCHASE DATE ______________________________________________________ PURCAHSE LOCATION __________________________________________________ Serial Number P1000i P2000i ...

Page 8: ... the petrol valve and close the fuel cap vent when the generator is not in use It is the responsibility of the owner to ensure that all users of this generator are fully informed of the safety and operating information prior to use Before and During Operation Preform all Pre Inspection activities as shown on page 25 of this manual Inspect and tighten all parts regularly Ensure the generator does n...

Page 9: ...en in use Be careful not to touch any parts of the hot engine especially the muffler or muffler cover or serious burns may result Do not connect external equipment to the generator before starting the engine Do not use for life support or life sustaining systems The output of this generating set is potentially lethal The set should not be connected to a fixed electrical installation except by an a...

Page 10: ...formation in this manual and on all warning labels before using the generator Use the generator only as described in this manual Know how to stop the generator quickly in case of emergency see page 30 for information on stopping the unit quickly Keep children pets and bystanders at a safe distance from the generator Review and understand the use of all generator controls Be sure that anyone who op...

Page 11: ...ieve pressure in the tank Take care not to overfull or spill any fuel on the generator or muffler when refueling If petrol spills on skin or clothing immediately wash it off with soap and water and change clothing Do not use the generator if you observe leaking petrol Have the generator serviced immediately and before using it again When operating or transporting the generator be sure it is kept u...

Page 12: ...ts crawl spaces sheds portable buildings or similar areas even if doors and or windows are open or if ventilating fans are used to circulate air Do not use the generator near windows doors vents or any other building openings even if they are closed Poor seals on a door as just one example could still permit high levels of carbon monoxide to infiltrate the living area of a home Be sure to install ...

Page 13: ...isture Do not store the generator outdoors unprotected from the weather If the Generator has been subjected to water moisture or ice check all of the electrical components on the control panel before each use Moisture or ice can cause a malfunction or short circuit in electrical components that could result in electrocution Do not connect the generator to a building s electrical system unless an i...

Page 14: ...d gets longer the current capacity of the cord decreases Never use an extension cord designated as indoor use only outdoors Store all extension cords indoors when not in use Outdoor conditions can deteriorate a cord over time Never keep an extension cord plugged in when not in use The cord will still conduct electricity until it is unplugged from the outlet Before plugging an extension cord or pow...

Page 15: ...ad the Owner s Manual Follow all instructions and Warnings Generator exhaust contains poisonous Carbon Monoxide CO vapors ALWAYS operate in a well ventilated area NEVER operate in a home garage enclosed area or near windows doors or people NEVER operate near flammable objects Petrol is flammable and explosive Severe burns can result ALWAYS stop engine and let cool before refueling ALWAYS check for...

Page 16: ...n use NEVER handle petrol indoors NEVER overfill the fuel tank Generator exhaust contains poisonous Carbon Monoxide CO vapors ALWAYS operate in a well ventilated area NEVER operate in a home garage enclosed area or near windows doors or people NEVER operate near flammable objects Electrocution can result from using generator in rain snow near water with wet hands or with improper connections ALWAY...

Page 17: ...obstructed with debris D Oil Dipstick Measures oil level in the engine E Carburetor Vent Hose Atmospheric vent F Carburetor Drain Hose Drains fuel from the carburetor G Starter Recoil Grip Causes the recoil starter to crank the engine when pulled H Choke Lever Provides proper starting mixture when engine is cold I Fuel Tank Cap Accesses fuel tank J Engine Fuel Switch Controls the ignition system a...

Page 18: ...al parts and receptacle ground terminals P 240V AC Receptacles Provides two connections for properly rated AC appliances Q Output Indicator Illuminates GREEN when the generator is operating normally R Overload Indicator Illuminates RED for appliance short circuits or overloads S Low Oil Indicator Illuminates RED prior to the oil level falling below a safe limit T Overload Reset Switch Resets the c...

Page 19: ...the possibility of fuel leakage The vent lever must be in the ON position to allow the engine to operate Engine Fuel Switch The engine switch J controls the ignition system and the fuel valve ON opens the fuel valve and allows the engine to be started OFF closes the fuel valve and shuts off the engine Starter Recoil Grip Do not allow starter grip to snap back against the generator Return it gently...

Page 20: ...The DC receptacle N is protected from an overload with a fuse If the DC circuit is overloaded the 5 amp fuse M will blow and power to the DC receptacle will cease The red light on the DC panel will illuminate The fuse is located to the left of the receptacle and is accessed by snapping open the access door See details on page 35 Replace the fuse with one of the same capacity Using a higher rated f...

Page 21: ... Indicator The output indicator Q illuminates GREEN when the generator is in normal operation and producing electrical power at the receptacles Overload Indicator The overload indicator R illuminates RED if there is a short circuit in the connected appliance s or if the generator is overloaded The light remains illuminated for 5 seconds then the current to the connected appliance is shut off and t...

Page 22: ...ediately Parallel Receptacles Two POLARIS parallel ready generators can be connected together to increase the total power available to a load using the parallel receptacles U The system seamlessly matches frequency and automatically evenly distributes the load to each generator so one is not overloaded Contact your supplier for the proper kit for your particular application Only POLARIS parallel k...

Page 23: ...oil filler cap dipstick A 3 Fill the engine crankcase with the specified amount of engine oil See page 62 4 Insert the dipstick into the filler neck without screwing it in 5 Remove the dipstick and verify that the oil level is at the upper limit B Add additional oil and inspect the level as needed until the upper limit has been reached 6 Re install the dipstick A Use a clean shop rag to clean any ...

Page 24: ...should run at a 50 load for the first 20 hours Petrol is highly flammable and explosive and can cause serious injury Stop the engine and keep heat sparks and flame away Handle fuel only outdoors Wipe up spills immediately Do not spill fuel when filling the fuel tank Damage caused by spilled fuel is not covered under warranty Spilled fuel is a fire hazard causes environmental damage and can damage ...

Page 25: ... fuel tank there should be no fuel above the upper limit mark 3 Securely tighten the fuel tank cap A 4 Position the fuel tank vent lever C OFF for storage or transport or ON to operate the generator 5 Move generator away from the fueling source and site before starting the engine After refueling securely reinstall the fuel tank cap A Loosen Tighten A C B ...

Page 26: ...ion see page 49 Add oil as needed Fuel Line Petrol is highly flammable and explosive and can cause serious injury Stop the engine and keep heat sparks and flame away Handle fuel only outdoors Wipe up spills immediately Inspect the fuel hose for cracks or damage Replace as needed Fuel Level Check the fuel level and refuel as needed See page 26 Exhaust System If the engine has been running the muffl...

Page 27: ...ol or methanol is not covered under warranty Refueling IMPORTANT Thoroughly read the Safety section and all warnings and cautions when handling fuel Petrol is highly flammable and explosive and can cause serious injury Stop the engine and keep heat sparks and flame away Handle fuel only outdoors Wipe up spills immediately Do not spill fuel when filling the fuel tank Damage caused by spilled fuel i...

Page 28: ...he bottom of the fuel tank strainer B 3 Securely tighten the fuel tank cap A until it clicks 4 Position the fuel tank vent lever OFF for storage or transport or ON to operate the generator if equipped 5 Move generator at least 10 feet 3 meters away from the fueling source and site before starting the engine Loosen Tighten A B OFF ON ...

Page 29: ...on cords from the generator Starting the Engine 1 Position the fuel tank cap vent lever to ON 2 Position the SMART throttle switch to OFF 3 For a cold engine start position the choke lever to START To restart a warm engine leave the choke lever in the RUN position DANGER Using a generator indoors CAN KILL YOU IN MINUTES Generator exhaust contains carbon monoxide This is a poison you cannot see or ...

Page 30: ...ly to prevent damage to the starter 6 If the choke lever was positioned to START the engine gradually move it to RUN as the engine warms up 7 After a 2 to 3 minute warm up select ON or OFF on the SMART throttle switch as desired 8 If connecting loads to generator reference AC Operation or DC Operation as outlined later in this section 9 Make sure to turn the AC switch to ON position Otherwise ther...

Page 31: ...the engine switch to OFF to stop the engine Under normal conditions perform the following procedure 1 Shut off or disconnect all appliances connected to the generator 2 Position the engine switch to OFF 3 Allow the engine to cool and position the fuel tank cap vent lever to OFF ON OFF OFF ON ...

Page 32: ...rder to insure the optimum output and the maximum service life of the generator the generator should run at a 50 load for the first 20 hours 1 Start the engine and ensure that the output indicator A illuminates GREEN 2 Plug the device or extension cord into one of the AC receptacles B 3 Turn on the device Note If the generator is overloaded or if there is a short circuit in a connected appliance t...

Page 33: ...en the service life of the generator Maximum power is see page 62 For continuous operation do not exceed rated power see page 62 Consider the total power requirements of all connected devices Appliance and power tool manufacturers usually list the rating information near the model or serial number After plugging in a device allow the generator to stabilize before plugging in additional items Alway...

Page 34: ...Drill 3 8 4 Amps 440 600 Hair Dryer 300 1200 0 Light Bulb 75 Watt 75 0 Microwave Oven1000 Watt 1000 1400 Paint Sprayer 360 1080 Heat Pump 4700 4500 Personal Computer with 17 Monitor 800 0 Radio 300 300 Refrigerator 400 800 2200 Space Wall Heater 1800 0 Table Saw Radial Arm Saw 10 2000 2000 Do not use or only use with the POLARIS Parallel Kit see page 38 for more information High Pressure Washer 1 ...

Page 35: ...ormal operation A spark or flame can cause the battery to explode with enough force to kill or cause serious injury Wear protective clothing and eye protection when charging a battery Battery posts terminals and related accessories contain lead and lead components Wash hands after handling The DC charging output is not regulated The DC receptacle should only be used for charging 12V DC batteries T...

Page 36: ... is connected and the generator is running The vehicle s charging system or the generator may be damaged An overloaded DC circuit excessive current draw by the battery or a wiring problem will trip the DC circuit fuse If this happens The fuse must be replaced before the DC receptacle is operative Replace the fuse with one of the same size and rating 5 amp Exceeding the current rating may lead to a...

Page 37: ...ctrical load When the smart throttle is in the OFF position the engine runs at rated load RPM Appliances with large start up power demands may not allow the engine to reach normal operating RPM when they are connected to the generator Position the SMART throttle switch to OFF and connect the device to the generator If the engine still will not reach normal operating speed ensure the device does no...

Page 38: ...ocute utility company workers or others who contact the lines during a power outage when utility power is restored the generator may explode burn or cause fires in the building s electrical system Do not connect this generator to an automatic transfer switch Serious damage to the engine and inverter module may result In some areas generators are lawfully required to be registered with local utilit...

Page 39: ...i models etc There are two different parallel connection kits One kit has a 30A receptacle ideal for connecting two P2000i models or a P2000i and a P1000i Parallel operation procedure 1 Turn off both generators and disconnect all the electrical devices from the generators 2 Prepare two parallel ready generators for operation Place them on a hard and level surface 3 Connect the parallel kit to each...

Page 40: ...lectrical appliance then pull out the receptacle plug 2 Turn off the two generators 3 Disconnect the parallel kits from the generators The parallel cable connectors can only be used with POLARIS parallel ready generators While connecting the generator and electrical appliance with the parallel output cable do so carefully and safely insert the plug into the receptacle While operating in parallel t...

Page 41: ...s to the carburetor If always operating the generator at altitudes above 5000 feet 1500 meters have an authorized POLARIS servicing supplier perform the carburetor modification The engine will meet each emission standard throughout its life when operated at high altitude with the carburetor modifications for high altitude operation With the carburetor modification engine horsepower will decrease b...

Page 42: ...el ratios and other emissions control systems to reduce the emissions of carbon monoxide oxides of nitrogen and hydrocarbons In addition POLARIS fuel systems utilize components and control technologies to reduce evaporative emissions To keep the engine emissions within the emission standards the following procedures must be followed Alterations Altering the emission control system may increase emi...

Page 43: ...ertified to conform to applicable emission regulations We recommend the use of POLARIS Genuine parts whenever maintenance is performed These original design replacement parts are manufactured to the same standards as the original parts The use of replacement parts that are not of the original design and quality may impair the effectiveness of the emission control system Aftermarket part manufactur...

Page 44: ...erating conditions If the generator is operated under unusual conditions such as sustained high load or high temperature or dusty conditions consult the servicing supplier for applicable recommendations To ensure the best quality and reliability use only new POLARIS Genuine parts or their equivalents for repair and replacement All necessary replacement parts and labor incurred with the exception o...

Page 45: ...ible hazard from maintenance The decision to perform a given task must be evaluated by the individual performing it Safety Precautions Read the safety section of this manual Ensure the engine is off before performing any maintenance or repairs This should minimize the potential for exposure to the following hazards Fuel and fire Avoid flames sparks and smoking during service Carbon monoxide poison...

Page 46: ...enance Chart Item Remarks Pre Operation Check daily Initial 1 month or 20 hrs Every 3 monthsor 50 hrs Every 6 monthsor 100 hrs Every12 months or 200 hrs Spark plug Check condition Adjust gap and clean X Replace X Spark arrester Clean the carbon deposits X Engine oil Check the oil level X Replace X X Air filter Check X Clean Replace as needed X 2 Combustion chamber Clean Every 300 Hours 2 Fuel tank...

Page 47: ...h should be positioned to OFF See page 18 1 Position the fuel tank cap vent lever A to OFF if equipped See page 18 2 Position the engine switch B to OFF See page 18 3 Loosen the service door screw C 4 Open the service door D 5 Expose the generator inner components 6 Upon completion of maintenance return the fuel tank cap vent lever A and the engine switch B to the ON position to allow engine opera...

Page 48: ...erform Air Filter Inspection Replace as needed Fuel System Petrol is highly flammable and explosive and can cause serious injury or death Stop the engine and keep heat sparks and flame away Handle fuel only outdoors Wipe up spills immediately Fuel Line Inspection Inspect the fuel line to ensure absence of twists cracks and or damage Replace as needed Fuel Tank Strainer Inspection 1 Remove the fuel...

Page 49: ...ebris from the fuel tank strainer B 4 Inspect the fuel tank strainer B for damage Replace as needed 5 Install the fuel tank strainer B into the fuel tank 6 Securely tighten the fuel tank cap A until it clicks 7 Position the fuel tank cap vent lever C OFF for storage or transport or ON to run the generator B ON OFF ...

Page 50: ... oil may result in engine damage Using non recommended oil may cause serious engine damage Never substitute or mix oil brands Note Inspect the oil level before each use with the engine stopped and the generator on a level surface 1 Open the service door 2 Remove the oil filler cap dipstick A and wipe it clean 3 Insert the dipstick A into filler neck without screwing it in to inspect the oil level ...

Page 51: ...uel cap vent lever to OFF 3 Open the service door See page 46 4 Place a drain pan beneath the generator for used oil 5 Remove the oil filler cap dipstick A tip the generator toward the oil filler neck and drain the oil into a drain pan Note Improper disposal of engine oil can be harmful to the environment and is unlawful Properly dispose of used oil 6 Drain the used oil into a sealed container and...

Page 52: ...e engine and let it run for 1 or 2 minutes Stop the engine and look for leaks 9 Re check the oil level on the dipstick A and add oil as needed to bring the level to the upper mark B on the dipstick 10 Re install the dipstick A 11 Re install the service door 12 Wash hands with soap and water after handling used oil B ...

Page 53: ...ce more frequently when operating the generator in extremely dusty areas 1 Open the service door See page 46 2 Loosen the cover screw A and remove the air filter cover B 3 Remove the two air filters C 4 Inspect the air filters C to ensure both are clean and in good condition If obstructed perform Air Filter Cleaning If damaged perform Air Filter Replacement 5 Ensure the rubber seal is set in to th...

Page 54: ...ters C in warm water and detergent rinse and allow to completely dry or clean with a high flash point solvent and allow to completely dry 2 Soak the elements in clean engine oil and squeeze out the excess oil 3 Wipe debris from the air filter housing and air filter cover B using a moist towel 4 Re install the cleaned filter s C Air Filter Replacement 1 Remove the air filters C 2 Install new air fi...

Page 55: ...mal Spark Plug The normal insulator tip is gray tan or light brown There will be few combustion deposits The electrodes are not burned or eroded This indicates the proper type and heat range for the engine and the service Note The tip should not be white A white insulator tip indicates overheating caused by use of an improper spark plug fuel or incorrect carburetor adjustments Wet Fouled Spark Plu...

Page 56: ...by carefully bending the side electrode The gap should be 0 6 0 7 mm 0 024 0 028 in 8 Ensure the spark plug sealing washer is in good condition and thread the spark plug in by hand to prevent cross threading A loose spark plug can overheat and damage the engine Over tightening the spark plug can damage the plug threads 9 After a new spark plug has been seated by hand it should be tightened 1 2 tur...

Page 57: ...tation Do not operate the generator while transporting or while it is in a vehicle Do not transport the generator with fuel in the fuel tank IMPORTANT Take care not to drop or strike the generator when transporting Do not place heavy objects on the generator 1 If the generator has been used allow it to cool for at least 15 minutes before loading it on the transport vehicle 2 Drain the fuel prior t...

Page 58: ... against deterioration If fuel is kept in the generator ensure that the engine is run for at least 30 minutes per month in order to ensure an easy start in emergencies 1 If the generator will be stored with fuel perform Adding Fuel Stabilizer 2 If the generator will be stored dry of fuel perform the Draining Fuel and Fogging the Engine procedures 3 Perform Oil Change See page 50 4 Clean the exteri...

Page 59: ...see page 18 to reduce leakage possibilities Remove the fuel tank cap B 2 Remove the fuel tank strainer C from the fuel tank Remove debris as needed 3 When maintenance is complete re install the fuel tank strainer C into the fuel tank 4 Securely tighten the fuel tank cap B until it clicks Loosen Tighten A B C ...

Page 60: ...s if fuel will NOT be kept in the fuel tank during storage 1 Access the fuel tank See page 58 2 Empty the fuel tank into an approved petrol container POLARIS recommends using a commercially available petrol hand pump to empty the tank Do not use an electric pump 3 Re install the fuel tank strainer into the fuel tank 4 Securely tighten fuel tank cap until it clicks 5 Open the service door See page ...

Page 61: ...ain screw 12 Re install spark plug cap on the spark plug securely 13 Re install the top of the unit and the service door Fogging the Engine 1 Remove the top of the unit to access the spark plug see page 54 2 Remove the spark plug cap A 3 Using a spark plug wrench remove spark plug 4 Pour about a tablespoon of clean engine oil into the cylinder Crank the engine several revolutions to distribute the...

Page 62: ...nt rust and corrosion Place the generator on a level surface Tilting can cause fuel or oil leakage With the engine and exhaust system cool cover the generator to prevent dust contamination Do not use a sheet plastic as a dust cover Nonporous covers trap moisture around the generator promoting rust and corrosion Unless fuel tank has been completely drained position fuel tank cap vent lever to OFF t...

Page 63: ...l Engine Oil Capacity qt L 0 25 or 0 26 L 42 4 Intake Valve Clearance 0 18 0 10 mm 0 0031 0 0039 in Exhaust Valve Clearance 0 10 0 15 mm 0 0039 0 0059 in Spark Plug Gap UR5 0 6 0 7 mm 0 024 0 028 in GENERAL Fuel 91 Octane Up to 10 Oxygenated Fuel Tank Capacity 2 6 L 0 7 gallons 3 8 L 1 gallon Starting System Recoil Dimensions L x W x H 493 mm x 264 mm x 419 mm 19 4 in x 10 4 in x 16 5 in 545 mm 33...

Page 64: ...nt C Relative humidity 30 Altitude m Ambient temperature C 25 30 35 40 45 0 1 98 96 93 90 500 93 91 89 87 84 1000 87 85 82 80 78 2000 75 73 71 69 66 3000 64 62 6 58 56 4000 54 52 5 48 46 Note When the relative humidity is 60 the modified coefficient is C 0 01 When the relative humidity is 80 the modified coefficient is C 0 02 When the relative humidity is 90 the modified coefficient is C 0 03 When...

Page 65: ...verter module Red Black Black White Brown Gray Red Red Red Red Working indicator Overload indicator Low oil indicator Smart Throttle Switch Reset switch Stop switch Ignition winding Trigger winding Low oil pressure switch Spark plug Ignition coil Black White Brown Gray Red Green Yellow green Purple Orange Blue Yellow green Single phase receptacle Parallel output Red Green Yellow green Purple Orang...

Page 66: ...lue Red Black Rectifier Black White Gray Reset switch Smart Throttle Switch Black Red Stop switch Ignition winding Trigger winding Low oil pressure switch Spark plug Ignition coil Red Red Red Working indicator Overload indicator Low oil indicator Black White Brown Gray Red Green Purple Orange Blue Yellow green Parallel output Single phase receptacle Red Green Yellow green Purple Orange Blue Yellow...

Page 67: ...E CAUSE SOLUTION Out of fuel Refuel Water is present in the fuel Drain the fuel system and refuel Old or non recommended fuel Drain the fuel system and refuel Fouled or defective spark plug Inspect spark plug and replace as needed No spark to spark plug Inspect spark plug verify engine switch is ON Water or fuel in crankcase Take the generator to an authorized POLARIS servicing supplier or refer t...

Page 68: ...lean and or replace spark plug Incorrect spark plug gap or heat range Set gap to specification or replace plug Old or non recommended fuel Drain the fuel system and refuel Incorrectly installed spark plug wires Take the generator to an authorized POLARIS servicing supplier or refer to the service manual Incorrect ignition timing Take the generator to an authorized POLARIS servicing supplier or ref...

Page 69: ...e spark plug Worn or defective spark plug Take the generator to an authorized POLARIS servicing supplier or refer to the service manual Incorrect spark plug gap or heat range Set gap to specification or replace spark plug Loose ignition connections Check all connections and tighten Water present in fuel Drain the fuel system and refuel Kinked or plugged fuel tank vent line Inspect and replace Inco...

Page 70: ...cing supplier or refer to the service manual POSSIBLE RICH FUEL CAUSE SOLUTION Incorrect fuel fuel is very high octane Drain the fuel system and refuel Stopping starting without adequate warm up Allow the engine to warm up before operating and or stopping Incorrect spark plug Inspect and replace with correct spark plug Clogged air cleaner filter Inspect and clean or replace POSSIBLE CAUSE SOLUTION...

Page 71: ...SIBLE CAUSE SOLUTION Out of fuel Refuel Fouled worn incorrect or defective spark plug incor rect spark plug gap or heat range Inspect clean and or replace the spark plug set the spark plug gap to specification Loose ignition connections Check all connections and tighten Water present in fuel incorrect fuel Drain the fuel system and refuel Kinked or plugged fuel tank vent line Inspect and replace S...

Page 72: ... other reasonably foreseeable loss or damage You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure This POLARIS POWER Generator Warranty is not intended to a change or exclude any statutory consumer rights that cannot be lawfully changed or excluded or b limit or exclude any right you have again...

Page 73: ...NSFER OF WARRANTY If you sell your POLARIS POWER generator during the applicable Warranty Period to another person you can transfer the balance of the POLARIS POWER Generator Warranty to the purchaser Please register the change of ownership within 30 days of the sale by filling out the form entitled Owner Transfer then scan and send to onlineorders polaris com HOW TO MAKE A CLAIM UNDER THIS POLARI...

Page 74: ...parts or products manufactured by Polaris or its related companies or purchased from Polaris v improper use operator error or abuse vi snow water dirt chemicals or other foreign substance vii failure to adhere to the cleaning requirements for your POLARIS POWER generator as set out in the relevant Operator s Manual b in respect of any surface imperfections caused by external stress heat cold conta...

Page 75: ...nerator Warranty accept no responsibility for the loss of use of the POLARIS POWER generator loss of time or other damage consequential or otherwise including but not limited to transportation charges rental generator charges during periods of repair loss of earnings or income This exclusion does not affect any rights you have under the Australian Consumer Laws POLARIS POWER GENERATOR OWNER RESPON...

Page 76: ...ownership i e change of address change of ownership that you advise Polaris as soon as possible to ensure that records are amended accordingly Manufacturers are required by Federal Government to maintain current owner information should the purpose of a recall arise Furthermore current owner information will allow Polaris to readily contact you with relevant product and marketing information Your ...

Page 77: ...supplier each time your generator is serviced This will provide you and future owners with an accurate log of maintenance and services performed DATE HOURS SERVICE PERMORMED COMMENTS SUPPLIER TECHNICIAN Initial 20 hrs 3 months 50 hr 6 months 100 hr 9 months 150 hr ...

Page 78: ...Electrical Safety 12 Emission Control Alterations 41 Emission Control Information 41 Emission Control Replacement Parts 42 Emissions Source 38 41 Engine Fuel Switch 18 E Engine Lubricants 63 Engine Specifications 62 Equipment Modifications 13 Exhaust and CO Safety 11 Extension Cord Information 13 F Fire Safety 8 9 Fogging the Engine 60 61 Fuel Line 47 Fuel Recommendations 23 26 Fuel Safety 10 Fuel...

Page 79: ...peration Checklist 25 Problems Affecting Emissions 42 R Refueling 26 27 Registration Warranty 71 Removing Generator from Storage 61 Replacement Spark Plug 54 55 S Safe Operating Precautions 26 29 Safety Labels and Locations 14 15 Safety Precautions 4 7 44 Signal Words and Safety Terms 5 SMART Throttle Switch 19 SMART Throttle Switch Photo 17 Spark Plug 54 55 Standby Power 37 Starter Recoil Grip 18...

Page 80: ...PMS 419 ...

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