6.6
Final Drive and Brakes
11. Reinstall the chain and upper / lower gears. Install the lower
gear washer with the beveled side facing out. Torque castle
nut and lower gear fastener to specifications.
12. Turn the chain tensioner bolt in until there is 0.25 in.
(6.35mm) deflection between the backside of the chain and
the chaincase.
13. Turn the tensioner bolt seal down into the chaincase.
Torque the tensioner bolt jam nut to specification.
14. Verify the cover seal is in good condition. Install the cover
and bracket. Torque fasteners to specification using a criss-
cross pattern.
15. Fill the chaincase with new chaincase oil until the level is
at the mid point of the sight glass.
16. Reinstall the exhaust silencer and door panel.
17. Reference the PVT System and Front and Rear
Suspensions chapters for idler shaft torque and PVT system
assembly information.
=
T
Upper Gear Castle Nut
50 Ft.Lbs. (68 Nm)
(Back nut off only to align cotter pin holes with nut.)
Lower Gear Fastener
19 Ft.Lbs. (26 Nm)
=
In. / mm.
Drive Chain Deflection
0.25in. (6.35mm)
=
T
Tensioner Jam Nut
21 Ft.lbs. (28 Nm)
=
T
Chaincase Cover Fasteners
10 Ft.Lbs. (13 Nm)
Summary of Contents for FST IQ 2007
Page 45: ...NOTES Model Specifications 1 42 ...
Page 57: ...NOTES General Information 2 12 ...
Page 79: ...NOTES Maintenance 3 22 ...
Page 84: ...4 5 Fuel Systems 4 Carbureted Fuel System Typical ...
Page 88: ...4 9 Fuel Systems 4 Throttle Opening Vs Fuel Flow VM only ...
Page 101: ...4 22 Fuel Systems Chassis Relay ...
Page 103: ...4 24 Fuel Systems Vehicle Speed Sensor ...
Page 119: ...NOTES Fuel Systems 4 40 ...
Page 183: ...NOTES Final Drive and Brakes 6 16 ...
Page 203: ...NOTES PVT System 7 20 ...
Page 297: ...11 12 Battery and Electrical Systems System Schematic CFI ...
Page 305: ...NOTES Battery and Electrical Systems 11 20 ...
Page 310: ...12 1 Wiring Diagrams 2007 600 HO Carbureted 1 of 2 ...
Page 311: ...12 2 Wiring Diagrams 2007 600 HO Carbureted 2 of 2 ...
Page 312: ...12 3 Wiring Diagrams 2007 600 HO Carbureted Hood Harness ...
Page 313: ...12 4 Wiring Diagrams 2007 600 700 CFI Chassis Harness 1 of 2 ...
Page 314: ...12 5 Wiring Diagrams 2007 600 700 CFI Chassis Harness 2 of 2 ...
Page 316: ...12 7 Wiring Diagrams 2007 600 700 CFI Engine Harness ...
Page 317: ...12 8 Wiring Diagrams 2008 IQ Shift 1 of 2 ...
Page 318: ...12 9 Wiring Diagrams 2008 IQ Shift 2 of 2 ...
Page 319: ...12 10 Wiring Diagrams 2008 IQ Shift Hood Harness ...
Page 320: ...12 11 Wiring Diagrams 2008 IQ Shift RMK 1 of 2 ...
Page 321: ...12 12 Wiring Diagrams 2008 IQ Shift RMK 2 of 2 ...
Page 322: ...12 13 Wiring Diagrams 2008 IQ Shift RMK Hood Harness ...
Page 323: ...12 14 Wiring Diagrams 2008 IQ CFI Chassis Harness 1 of 2 ...
Page 324: ...12 15 Wiring Diagrams 2008 IQ CFI Chassis Harness 2 of 2 ...
Page 325: ...12 16 Wiring Diagrams 2008 IQ CFI Engine Harness ...