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Instr 9927951

Rev 02 2017-11

Page 10 of 12

TROUBLESHOOTING

If your winch is not functioning properly, below is a short guide that can help you diagnose and correct the
problem.

SYMPTOM

POSSIBLE CAUSES

RECOMMENDED SOLUTION

Dead vehicle
battery

Incorrect, damaged, or
corroded electrical
connections

Verify all winch electrical connections are per instruction
manual and free of damage and/or corrosion.

Winch will not
operate

Contactor not receiving
power

Ensure winch harness jumper cable is properly connected.

Wireless remote not
powered on

Turn wireless remote on.

Incorrect, damaged, or
corroded electrical
connections

Verify all winch electrical connections are per instruction
manual and free of damage and/or corrosion.

Winch makes noise
but rope/cable does
not move

Contactor powered, but
not winch

If clicking sound is heard when winch control button is
depressed, but winch motor is silent, then verify electrical
connections between winch and contactor are free of damage
and/or corrosion.
If winch makes noise but does not move, verify winch is in
gear.
If winch is in gear, but winch still does not move, have a
dealer inspect the winch.

Winch operates too
slowly

Winch is improperly
loaded

Verify rope/cable is not binding on spool or fairlead.

Winch will not
change gears

Rope/cable is under
load

Changing gears while under load is intentionally difficult to
prevent accidental operation, which could lead to personal
injury or winch failure. Ensure rope/cable is under no tension,
and rope/cable is not binding on spool or fairlead. Briefly
operate winch, then attempt to shift again.

FEEDBACK FORM

A feedback form has been created for the installer to provide any comments, questions
or concerns about the installation instructions. The form is viewable on mobile devices
by scanning the QR code or by clicking

HERE

if viewing on a PC.

FEEDBACK FORM

Summary of Contents for 2882798

Page 1: ...eference and parts ordering information KIT CONTENTS This Kit includes REF QTY PART DESCRIPTION PART NUMBER 1 1 1500 Winch Assembly 1023692 2 1 Winch Carrier 1023484 3 1 Hitch Receiver 1023486 4 1 Battery Harness Power 4017356 5 1 Winch Harness Jumper 4017355 6 1 Stop Bumper 5416562 7 1 Winch Hook 2411836 8 1 Storage Bag 2688505 Instr 9927951 Rev 02 2017 11 Page 1 of 12 P N 2882798 INTEGRATED1500L...

Page 2: ...le 5141925 20 2 Screw M5 x 0 8 x 40 7520876 21 1 Battery Bolt Kit not shown 2201357 1 Instructions 9927951 TOOLS REQUIRED Safety Glasses Drill Drill Bit specify size Pop Rivet Puller Socket Set Metric Socket Set Torx Bit Torque Wrench Wrench Set Metric IMPORTANT Your Integrated1500lb Winch Kit is exclusively designed for your vehicle Please read the installation instructions thoroughly before begi...

Page 3: ...rews C securing the rear cargo platform to the vehicle 2 Carefully cut out hole location templates for steps 3 5 from the last page of this instruction Verify templates were printed to proper scale by using a ruler or tape measure to verify REFERENCE DIMENSION is exactly 4 inches IMPORTANT If your measurement is not exactly 4 inches then reprint template pages from electronic file using print sett...

Page 4: ...e to equipment 6 Route battery harness cables r through holes in rear tank cover H as shown 7 Reinstall rear tank cover and torque all four rear tank cover fasteners to specification provided below TORQUE 35 In Lbs 4 Nm 8 Remove battery cover K and disconnect black negative cable from battery FIRST then disconnect red positive cable from battery 9 9 Remove existing red positive battery cable cover...

Page 5: ...ttery explosion if tool touches grounded frame Death or serious personal injury may occur Once all cables are securely fastened to their respective terminals reinstall the battery cover K 11 Reinstall rear cargo platform and torque all ten rear cargo platform fasteners to specifications listed below TORQUE 8 5 Ft Lbs 12 Nm 12 Secure the electrical connector portion of the battery harness to the re...

Page 6: ... Next remove the two indicated rivets M from the right hand running board using a drill and 1 4 drill bit 16 Place winch carrier w into position and secure in place using the provided fasteners f g 17 Using a drill and 3 16 drill bit transfer drill the three indicated mounting hole locations N After drilling install provided rivets k with rivet puller to secure to chassis ...

Page 7: ...inch hook onto the end of the rope using the clevis U and cotter pin V 20 Replace seat and any other previously removed accessories 21 Your Integrated Winch Kit comes with a Lock and Ride Bag to store the winch accessories in If you do not have a rear cargo box place the winch bag onto the rear cargo rack and line up the lock and ride anchors with the front two lock and ride holes Insert them full...

Page 8: ...in assembly is fully seated and securely holding the pin in place before using the winch GEAR SELECTION WARNING Attempting to shift the winch while the rope is under tension is dangerous and can result in injuries or death Make sure the winch rope is not in tension before shifting the winch between gears Your winch is equipped with two different gear settings It will either be in the LOCK position...

Page 9: ...y turn itself off after 30 seconds of inactivity You will therefore need to turn the remote back on if it has been more than 30 seconds since prior use To manually turn off the remote hold the small On Off button for 3 seconds or until the LED light turns off See the illustration below for proper wireless remote operation WIRED REMOTE OPERATION To use the wired remote make sure it is connected to ...

Page 10: ...eard when winch control button is depressed but winch motor is silent then verify electrical connections between winch and contactor are free of damage and or corrosion If winch makes noise but does not move verify winch is in gear If winch is in gear but winch still does not move have a dealer inspect the winch Winch operates too slowly Winch is improperly loaded Verify rope cable is not binding ...

Page 11: ...Instr 9927951 Rev 02 2017 11 Page 11 of 12 THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 12: ...Instr 9927951 Rev 02 2017 11 Page 12 of 12 TEMPLATE PAGE 4 00 REFERENCE DIMENSION INCHES T1 T2 ...

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