Polaris 2882243 Manual Download

Page: 3 / 12

Instr 9927476

Rev 01 2016-11

Page 3 of 12

INSTALLATION INSTRUCTIONS

PREPARATION

1. Shift vehicle transmission into “PARK”. Turn key to

“OFF” position and remove from vehicle.

2. Remove the seat by pushing and holding the seat

adjuster lever

down. Slide the seat forward until

removed from track guides.

3. Disconnect the black negative (-) cable from

battery

FIRST

, then disconnect red positive (+)

cable from the battery.

WARNING

ALWAYS

disconnect black negative (-) cable from

battery

FIRST

. Failure to comply will result in a high

current electrical arc, and may result in battery

explosion, if tool touches grounded frame. Death or

serious personal injury may occur.

4. Rotate two latches

and open the front storage

bin cover

Summary of Contents for 2882243

Page 1: ...e and parts ordering information KIT CONTENTS This Kit includes REF QTY PART DESCRIPTION PART NUMBER 1 1 Winch Mount Bracket 1022610 2 1 Winch Assembly 3500 HDDS 2206383 3 1 Latch Hook 2411836 4 1 Control Box 5 1 Rope 2878888 6 1 Wireless Remote Kit 2879316 7 1 Winch Cable Yellow 6 GA 4013468 750 8 1 Winch Cable Blue 6 GA 4013469 665 Instr 9927476 Rev 01 2016 11 Page 1 of 12 P N 2882243 POLARIS PR...

Page 2: ...o connect winch to a replaceable handle purchase handle separately 2205497 Service Handle includes freespool handle and screw 2205265 Items marked are included in Hardware Kit PN 2205484 Items marked are included in Kit PN 2881288 TOOLS REQUIRED Safety Glasses 13mm Socket 6mm Allen wrench 10mm Socket 1 Phillips Screwdriver T30 Torx 12mm Socket T25 Torx Wire Cutter IMPORTANT Your POLARIS PRO HD 350...

Page 3: ...eat forward until removed from track guides 3 Disconnect the black negative cable from battery FIRST then disconnect red positive cable from the battery WARNING ALWAYS disconnect black negative cable from battery FIRST Failure to comply will result in a high current electrical arc and may result in battery explosion if tool touches grounded frame Death or serious personal injury may occur 4 Rotate...

Page 4: ...own ACE 900 XC is slightly different 7 On ACE 900 XC models remove four screws 1 holding the empty winch bracket q as seen in the figure below from the vehicle and remove winch bracket for use in the next step WINCH ASSEMBLY 1 Place fairlead mounting carriage bolts l into winch bracket as shown Assemble winch w into mounting bracket q as shown below using the supplied screws k and torques to speci...

Page 5: ...ored posts on contactor Similarly connect yellow cable u and blue cable i to the colored posts on contactor as shown 2 Place the contactor s along with cables installed on the bracket as shown Contactor mounting bracket holes are not threaded You will need to thread the holes by running the self tapping screws j in from the top as shown 3 Connect short red a and black o cables to the vehicle bus b...

Page 6: ...r wires from the control box to the bus bar and connect red or orange depending on the date your accessory kit was manufactured power wire to the orange keyed power terminal on the vehicles bus bar Route black ground wires from the control box to the black ground terminal area on the bus bar 3 If you do not have a wireless remote kit with your winch use cable ties to secure all wires and ensure th...

Page 7: ... using original hardware 4 Reinstall the driver seat onto the vehicle 5 With the vehicle key in the ON position check winch for proper operation Test function of Autostop feature When reeling in the winch rope confirm that the winch will turn off automatically when the rubber puck reaches the aluminum fairlead The winch should not allow the rope to be reeled in once the rubber puck is within a clo...

Page 8: ...htening the rope The Autostop system works when the black rubber puck nears the aluminum fairlead h Stop magnets j in the puck trigger sensors in the fairlead which prevent the winch from pulling in the rope any further During final inspection confirm that the Autostop is functioning properly Troubleshooting steps are given in that section to help diagnose and correct any problems GEAR SELECTION W...

Page 9: ... use When to use Use Rapid Recovery to quickly reel the rope in or out to speed up the recovery process The rope speed is approximately five times the speed of standard operation so caution should be taken to always reset the winch to Low gear after using the Rapid Recovery so the speed of the winch will not take the operator by surprise Do not pull loads while in Rapid Recovery gear How to shift ...

Page 10: ...tain parts of it will function Keyed power circuit orange wires not properly powered Check fusebox for 10A accessory circuit Check voltage in certain places especially orange wires coming out of the main harness by the steering post Winch operates in one direction only Autostop fairlead not connected properly Check connections If winch operates only outward check that the black rubber puck is not ...

Page 11: ...perates quickly but can be slowed if there is a load on the rope or if the rope is bound up inside the spool area Check that the winch is clear and the rope is not bound up and that there is no load pulling on the rope Winch will not change gears Rope is still under load The gears are purposely hard to shift when a load is on the rope to prevent accidental operation which could lead to winch failu...

Page 12: ...uto fairlead and wireless remote FEEDBACK FORM A feedback form has been created for the installer to provide any comments questions or concerns about the installation instructions The form is viewable on mobile devices by scanning the QR code or by clicking HERE if viewing on a PC FEEDBACK FORM ...

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