55
MAINTENANCE
Periodic Maintenance Chart
Item
Maintenance Interval
(whichever comes first)
Remarks
Hours
Calendar
Miles
(Km)
D
E
Choke cable
50 H
6 M
500 (800)
Inspect; adjust; lubricate;
replace if necessary
E
Carburetor air
intake ducts/flange
50 H
6 M
500 (800
Inspect duct for proper seal-
ing/air leaks
Drive belt
50 H
6 M
500 (800)
Inspect; adjust; replace as
needed
Ź
Engine oil change
100 H
6 M
1000 (1600) Perform a break-in oil change
at 20 hours
Ź
Oil filter change
100 H
6 M
1000 (1600) Replace with oil change
Ź
Front gearcase oil
(if equipped)
100 H
12 M
1000 (1600) Change fluid
Ź
Transmission oil
100 H
12 M
1000 (1600) Change fluid
D
E
Valve clearance
100 H
12 M
1000 (1600) Inspect; adjust
D
E
Fuel system/filter
100 H
12 M
1000 (1600) Check for leaks at tank cap,
lines, fuel valve, filter, pump,
carburetor; replace lines
every two years
Ź
Engine mounts
100 H
12 M
1000 (1600) Inspect
Exhaust muffler/
pipe
100 H
12 M
1000 (1600) Inspect
D
E
Spark plug
100 H
12 M
1000 (1600) Inspect; replace as needed
D
E
Ignition Timing
100 H
12 M
1000 (1600) Inspect
Ź
Wiring
100 H
12 M
1000 (1600) Inspect for wear, routing,
security; apply dielectric
grease to connectors
subjected to water, mud, etc.
D
Clutches (drive
and driven)
100 H
12 M
1000 (1600) Inspect; clean; replace worn
parts
D
Front wheel
bearings
100 H
12 M
1000 (1600) Inspect; replace as needed
D
Brake fluid
200 H
24 M
2000 (3200) Change every two years
Spark arrester
300 H
36 M
3000 (4800) Clean out
Idle speed
-
Adjust as needed
D
Toe adjustment
-
Inspect periodically; adjust
when parts are replaced
Headlight aim
-
Adjust as needed
