1.9
GENERAL INFORMATION
1
9923949 - 2013 RANGER 400 / 500 EFI Midsize Service Manual
© Copyright 2012 Polaris Sales Inc.
MODEL: 2013 RANGER 500 EFI Midsize
CLUTCH CHART
Engine
Platform
Fuji Single Cylinder, 4-Stroke,
SOHC, Liquid Cooled
Engine Model Number
EH500PLE270
Engine Displacement
498 cc
Number of Cylinders
1
Bore & Stroke
92 x 75 mm
Compression Ratio
10.2:1
Compression Pressure
70-90 psi
W/Compression Release
Engine Idle Speed
1100 +/- 200 RPM
Engine Max Speed
7000 RPM
Valve Clearance Int./Exh.
0.006 in. (0.152 mm)
Engine Hot Light
Dash Light
Lubrication
Pressurized Dry Sump
Oil Requirements
PS4 PLUS 2W-50
Oil Capacity
2 qts. (1.9 L)
Coolant Capacity
3.7 qts. (3.5 L)
Exhaust System
Single Pipe / Canister Style
Carburetion
Fuel System Type
EFI
Fuel Delivery
Electronic Fuel Pump (in tank)
Fuel Pressure
39 psi
Fuel Capacity / Requirement
9 gal. (34 L)
87 Octane (minimum)
Electrical
Alternator Max Output
350 watts @ 3000 RPM
Lights : Main Headlights
2 - Single Beam 50w / Halogen
Tail
LED (.28W)
Brake
LED (3.1W)
Indicator Panel Lights
1 watt (ea.)
Starting System
Electric Start
Ignition System
EFI (ECU Controlled)
Ignition Timing
10° ± 1° BTDC @ 1150 RPM
Spark plug / Gap
NGK BKR6E / .035 in. (0.9
mm)
Battery / Model / Amp Hr
Yuasa Conventional
14 Amp Hr. / 12 Volt
Instrument Panel Type
Indicator Lights / Hour Meter
DC Outlet
Standard
Instrumentation
Multifunction Speedometer
Relays
EFI / FAN / Ign & Fuel pump /
Chassis / Rear Diff
Circuit Breaker
Fan Motor 15A
Fuses
Headlight 10A
Taillight 10A
Fuel - IGN 10A
ACC 10A
Brake Light 10A
Chassis 20A
EFI 15A
ACC Terminal Block 20A
Drivetrain
Transmission Type
Polaris Automatic PVT
Shift Type
In Line Shift - P/ H / L / N / R
Transmission Gear Reduction:
High
Low
Reverse
4.12:1
7.70:1
7.00:1
Drive Ratio - Front
3.818:1
Front Gearcase Lubricant
Requirement
Demand Drive Plus
8.97 oz. (265 ml)
Transmission Lubricant
Requirement
Full Synthetic AGL Plus
33.8 oz. (1000 ml)
Drive Belt
3211113
Steering / Suspension
Toe Out
1/8 - 1/4 in. (3.2 - 6.35 mm)
Front Suspension
Strut
Front Travel
8 in. (20.3 cm)
Rear Suspension
Independent (IRS)
Rear Travel
9 in. (22.9 cm)
Shock Preload Adjustment
Cam Adjustment (Rear)
Wheels / Brakes
Front Wheel Size / Type
12 x 6 / Steel
12 x 6 / Cast Aluminum (AZ)
Rear Wheel Size / Type
12 x 8 / Steel
12 x 8 / Cast Aluminum (AZ)
Front Tire
Make / Model / Size
Titan / AT489 / 25 x 8 R12
Rear Tire
Make / Model / Size
Titan / AT489 / 25 x 11 R12
Tire Air Pressure
10 psi front / 12 psi rear
Brake System
4 Wheel Hydraulic Disc
Brake Fluid
DOT 4
Parking Brake
Transmission - Park Lock
Altitude
Shift
Weight
Drive
Spring
Meters
(Feet)
0-1500
(0-5000)
25-52
(5632409)
Blue / Red
(7043199)
1500-3700
(5000 - 12000)
25-48
(5632408)
Blue / Red
(7043199)
