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Polaris 2011 FS IQ Widetrak, Owner'S Manual

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Polaris 2011 FS IQ Widetrak Owner'S Manual Download Page 125

121

MAINTENANCE

Clutch System

Drive Belt Installation

1. Drop the drive belt over the drive 

clutch and pull back the slack. The 
belt cord line should be flush with, 
or slightly above, the outer circum-
ference of the driven clutch sheaves. 
The belt will seat itself in the driven 
clutch during the break-in period. 
Adjust the belt ride-out after the 
break-in period by readjusting belt 
deflection.

Tip:

To ensure satisfactory belt life, install belts so they operate in the same 

direction of rotation by positioning the identification numbers so that you 

can read them. If required, separate the sheaves as outlined in the belt 

removal procedures.

2. Rotate the L-wrench counter-clockwise to tighten the sheaves while 

working the belt to the outer edge of the sheaves.

3. Remove the wrench.

4. Reinstall the side panel.

5. Close and secure the hood.

6. Break in the new belt. See page 68.

Summary of Contents for 2011 FS IQ Widetrak

Page 1: ......

Page 2: ...ns in this manual and on all product labels Failure to follow the safety precautions could result in serious injury or death WARNING The engine exhaust from this product contains chemicals known to th...

Page 3: ...The text is printed on 100 recycled with 40 post consumer waste PCW...

Page 4: ...For your nearest Polaris dealer call 1 800 POLARIS or visit www polarisindustries com Polaris Sales Inc 2100 Hwy 55 Medina MN 55340 Phone 1 888 704 5290 Part No 9922894 Rev 02 Printed in USA 9922894...

Page 5: ...pro duced For safe and enjoyable operation of your vehicle be sure to follow the instructions and recommendations in this owner s manual Your manual contains instructions for minor maintenance but in...

Page 6: ...sult between the actual vehicle and the information presented in this publi cation Depictions and or procedures in this publication are intended for reference use only No liability can be accepted for...

Page 7: ...of your snowmobile s controls and features The Perfect Fit 50 This section explains how to tailor the suspension and other features for an optimum riding experience Pre Ride Inspections 58 This sectio...

Page 8: ...4...

Page 9: ...are inspected by your dealer at specific mileage intervals You and your dealer must complete the registration form included with your snowmobile and forward it to us This completed form is necessary t...

Page 10: ...our environment Noise Level One of the most publicized issues about snowmobiles is noise The Society of Automotive Engineers SAE the standard setting body for snowmobile development recommends that s...

Page 11: ...RIS key blank with one of your existing keys so if both keys are lost the ignition switch must be replaced Vehicle Model Number ___________________________________________________ Tunnel VIN _________...

Page 12: ...eir meanings before reading the manual The safety alert symbol indicates a potential personal injury hazard WARNING A WARNING indicates a hazardous situation which if not avoided may result in death o...

Page 13: ...e is in excellent operating condition at all times Always check major and vital safety components before every ride All POLARIS snowmobiles are designed and tested to provide safe operation when used...

Page 14: ...ehind it while warming up the track A loose track or flying debris could cause serious injury or death We recommend having your dealer perform all track service and alignment procedures Stay Clear of...

Page 15: ...ride in a group of other snowmobilers Always tell someone where you re going and how long you expect to be gone If it isn t possible to ride with others and you must travel into remote areas always c...

Page 16: ...will also be displayed on the label Eye Protection Do not depend on eyeglasses or sunglasses for eye protection When ever riding a POLARIS vehicle always wear shatterproof goggles or use a shatterpro...

Page 17: ...ficult with two people on board More space is required to make turns and longer distances are needed for stopping Make sure the passenger remains seated behind the driver facing forward with both feet...

Page 18: ...imum cargo carrier capacity is 75 lbs 34 kg Never exceed the cargo carrier capacity Disabled Operators Safe operation of this rider active vehicle requires good judgement and physical skills WARNING O...

Page 19: ...he trail ahead If your speed is 40 MPH 64 km h your snowmobile is traveling about 60 feet 18 m per second If you look back for only two seconds your snowmobile will travel about 120 feet 36 m If your...

Page 20: ...iew Always leave yourself a way out Variances in snow depth and or water currents may result in uneven ice thickness Always check with local residents or authorities for general information on conditi...

Page 21: ...now is connected You may be riding on a flat slope or snow covered road but if the snowpack above is unstable enough you can trigger an avalanche on a steeper slope above you Always be aware of snow c...

Page 22: ...age Driving Downhill When riding downhill shift your weight to the rear of the snowmobile and reduce your speed to a minimum Apply just enough throttle to keep the clutch engaged allowing the engine s...

Page 23: ...If climbing a hill is unavoidable keep your weight low and forward If you must cross the face of a slope keep your weight on the uphill side of the snowmobile to maintain proper balance and avoid poss...

Page 24: ...ly balanced before installation Any tampering may disrupt this preci sion balancing and create an unstable condition Cold Weather Drive Away Whenever your snowmobile has been parked for a length of ti...

Page 25: ...lubrication will lead to overheating of the slide rail and track causing premature wear damage and failure which can result in serious injury Reduce speeds and frequently drive into fresh snow to allo...

Page 26: ...as yours make sure they take a snowmobile safety course Everyone can benefit from the course Don t jump your snowmobile over large drifts or similar terrain Jumping may injure your back because of sp...

Page 27: ...93 50 26 19 12 4 3 10 17 24 31 38 45 52 60 67 74 81 88 95 55 25 18 11 4 3 11 18 25 32 39 46 54 61 68 75 82 89 97 60 25 17 10 3 4 11 19 26 33 40 48 55 62 69 76 84 91 98 Frostbite in 30 min 10 min 5 min...

Page 28: ...a replacement Replacement safety decals are pro vided by POLARIS at no charge The part number is printed on the decal Clutch Warning This warning decal is found under the hood on the air plenum WARNI...

Page 29: ...g decal on the console For more information on operating with a pas senger see page 13 WARNING This vehicle is designed for operator and ONE passenger only Track Warning WARNING Stay clear of track Do...

Page 30: ...e WARNING Reverse operation even at low speeds can cause loss of control resulting in serious injury or death To avoid loss of control always Look behind before and while backing up Avoid sharp turns...

Page 31: ...wear an approved helmet eye protection and adequate clothing while operating this vehicle This vehicle is designed for adult use only Check local laws for age requirements When operating with a passe...

Page 32: ...ront Bumper 4 Hood 5 Headlight 6 Windshield 7 Mountain Bar 8 Handlebar 9 Fuel Filler Cap 10 Seat 11 Backrest 12 Taillights 13 Cargo Carrier 14 Rear Bumper 15 Snow Flap 16 Track 17 Suspension 18 Grab H...

Page 33: ...Display 3 Ignition Switch 4 Mirror 5 Shifter 6 12 Volt DC Outlet 7 Work Light Switch 8 Brake Lever 9 Handlebar Grip Warmer Switch 10 Thumbwarmer Switch 11 Throttle Control 12 Engine Stop Switch 13 MF...

Page 34: ...s the battery and under seat storage area Check the seat latch before each use of the snowmobile Push downward on the seat near the seat latch then attempt to raise the seat by pulling upward on the r...

Page 35: ...s in easier cold weather starting The heater installed at the factory will be either a 110 volt heater with the appropriate plug for use in North America or a 220 volt heater with no plug for internat...

Page 36: ...erloading or carrying tall off center or unsecured loads will increase your risk of losing con trol Loads should be centered carried as low as possible and firmly secured to the carrier Be careful if...

Page 37: ...tment positions on the grab handle tube between the operator seat and the passenger seat 3 Reinstall the adjustment bolt and tighten securely 12 Volt DC Outlet Use the 12 volt DC outlet to power a glo...

Page 38: ...system components is detected 1 Turn the engine off and restart it If the light goes off continued operation is permissible 2 If the light illuminates again determine whether engine RPM or vehicle sp...

Page 39: ...59 Engine will misfire at higher vehicle speed Throttle stuck throttle lever depressed Throttle stuck throttle safety switch high 18 29 Maximum vehicle speed Max speed limiter 186 299 Cause Function M...

Page 40: ...tutter If you do not notice the flashing indicator on the MFD or do not suffi ciently cool the snowmobile the engine will misfire to alert you to look at the MFD and take action Again driving the snow...

Page 41: ...7 High Beam Indicator Item 1 RPM or Speed Altitude if equipped Service Interval 2 Electrical System Voltage Level 3 MAX Maximum MPH KPH or RPM MPH Miles per hour KPH Kilometers per hour RPM Engine cr...

Page 42: ...g or with the engine off If the engine is off make sure the stop switch is pressed down and turn the ignition key to the START position briefly to activate the gauge The gauge will illuminate for abou...

Page 43: ...will automatically display the tachometer option 1 If the analog is set to show the tachometer the digital screen will show the speedometer option 2 To change viewing preferences press and hold the MO...

Page 44: ...r whichever is selected See page 39 Press and release the SET button to cycle through the following screens odometer trip 1 odometer trip 2 odometer fuel trip odometer if fuel is low and clock if equi...

Page 45: ...ped with an electronic fuel gauge The fuel symbol and the last fuel bar on the MFD gauge if equipped will blink when the fuel level reaches 1 8 of a tank The Trip F odometer records distance traveled...

Page 46: ...seconds 4 When the hour starts flashing press the SET switch once to advance one hour Press and hold the SET button to advance the hours quickly 5 Press and release the MODE button to save the hour T...

Page 47: ...lowing screens hour meter engine temperature air temperature available as an acces sory altimeter available as an accessory and turbo boost if equipped Hour Meter The hour meter records the total hour...

Page 48: ...once to advance 50 feet 15 m Tip Press and hold the SET button to advance quickly by 100 foot 30 m incre ments 5 Adjust the altitude display to within 50 ft 15 m of current altitude Tip The gauge rea...

Page 49: ...Maximum RPM The gauge automatically logs the maximum speed and engine RPM even if the history program is not active in the display 1 Enter the History Program 2 Press and release the SET button until...

Page 50: ...dometer area and ENG will flash in the icon area for five seconds each time the engine is started until the service reminder is reset Use the following procedures to reset the reminder To reset the re...

Page 51: ...ctive 3 Press and hold the SET button for five seconds until the hours begin to flash Immediately release the button 4 Press the button again up to five times to advance the reminder in 50 hour increm...

Page 52: ...y compart ment It has a red wire and a brown wire with a white stripe It s located about three inches down the main harness from the point where the harness connects to the MFD 3 Cut the plastic cable...

Page 53: ...ent 8 Make sure the taped seam of the compartment faces the downward side of the wire harness 9 Install a cable tie to secure the compartment to the wire harness in the same location where the previou...

Page 54: ...i tions vehicle speed riding position etc after each adjustment until the best ride is achieved IFS Components 1 Skis 2 Front shocks and springs 3 Rod ends 4 A arms IFS Adjustment Options Front shock...

Page 55: ...ase see your POLARIS dealer Suspension Performance Tips Rider weight usually determines the position at which the spring pre load should be set However this may vary with riding style With a little ex...

Page 56: ...rear sus pension Next have the rider drop down hard on the seat and bounce up and down several times collapsing the rear suspension With the rider seated measure the distance between the ground and t...

Page 57: ...th both hands 2 Maintain a firm grip on the spring and carefully remove the long leg from the guide block Be prepared for a sudden release of tension 3 Carefully allow the leg to unwind and relieve te...

Page 58: ...e The following information is provided only as a guideline to be used for initial suspension set up Your set up may vary based on your desired riding style High Limiter strap in high position increas...

Page 59: ...55 THE PERFECT FIT Rear Suspension Adjustments Shock Compression Valving The rear track shocks for this model are gas charged shocks The valv ing on the gas charged shocks is pre set...

Page 60: ...back nuts If nec essary pry the blocks apart with a screwdriver 4 Adjust the handlebar to the desired height Be sure the han dlebar brake lever and throttle lever operate smoothly and do not hit the g...

Page 61: ...nowmo bile Use of unapproved parts and accessories may result in Non compliance with government industry requirements Voiding of warranty Injury to self or others This applies but is not limited to th...

Page 62: ...61 62 Brake System 110 Throttle Lever 59 Throttle Safety Switch 59 Auxiliary Shut Off Switch Engine Stop Switch 65 76 Ignition Switch 65 73 Taillight Brakelight Headlight 65 Coolant Level 105 Gearcase...

Page 63: ...hrottle Lever The throttle and brake are the primary controls of your snowmobile Always make sure both are functioning properly Squeeze the throttle lever to make sure it compresses evenly and smoothl...

Page 64: ...tion and that the latches are securely in place before operating the snowmo bile n Steering System WARNING Ice and snow build up may interfere with the steering of your snowmobile which could cause lo...

Page 65: ...ake fluid level and condition Check for the presence of air in the fluid system See pages 110 113 or see your dealer for service WARNING Continued use of spongy brakes may cause a complete loss of bra...

Page 66: ...light on the gauge will light up if the parking brake lever lock is set while the engine is running It will also be lit when the service brake is in use If the parking brake light does not come on whe...

Page 67: ...icle WARNING Use of traction products such as studs increases the possibility of track damage and or failure Driving at high speeds for extended periods of time in marginal lubrication could severely...

Page 68: ...he follow ing items on a weekly basis or before any long trip Item Check Page Suspension mounting bolts Tightness Rear idler wheel bolts Tightness 125 Rear idler adjusting bolt locknuts Tightness Torq...

Page 69: ...ure the engine stops when the ignition switch is turned to OFF n Lighting Check the headlight high and low beam taillight and brake light Replace burned out lamps before operating n Mirror Adjustment...

Page 70: ...onto its left side Clean the element if oil is present See page 94 NOTICE Operating the snowmobile with a clogged foam oil breather element can result in severe engine damage Always clean or replace t...

Page 71: ...ks in or near the area where refu eling is performed or where gasoline is stored If gasoline spills on your skin or clothing immediately wash it off with soap and water and change clothing Never start...

Page 72: ...or your POLARIS snowmobile 1 Fill the fuel tank with the recommended fuel See page 74 2 Check the oil level in the oil tank See page 86 Add oil if necessary to maintain at the recommended level 3 Driv...

Page 73: ...attempt to start the engine without using the throt tle If two to three attempts are unsuccessful apply 1 8 to 1 4 throttle while cranking the engine Ease off the throttle immediately when the engine...

Page 74: ...ct the negative usually black cable last When removing jumper cables always disconnect the negative usually black cable first WARNING Loose fitting clothing can get caught in the engine when the vehic...

Page 75: ...a jumper cable to the fuel system or fuel lines 8 Pull back the red plastic boot covering the positive terminal of the weak battery Connect one end of the positive jumper cable to the positive termina...

Page 76: ...ends to ensure that they have a good electrical connections Repeat step 14 16 If the engine still does not start remove the jumper cables as out lined in step 17 and transport the snowmobile to an au...

Page 77: ...s methods for stopping the snowmobile See page 76 for more information about the engine stop switch SYSTEM WHAT IT DOES THROTTLE CONDITION Ignition Switch Interrupts ignition circuit All Brake Slows j...

Page 78: ...amage paint Always protect painted surfaces when handling fuel Fuel Level The fuel symbol and the last fuel bar on the MFD gauge will blink when the fuel level reaches 1 8th tank There will be approxi...

Page 79: ...ways inspect for track damage before operating the snowmobile Follow these steps to ensure proper warm up of the engine drive train and track 1 Use an appropriate stand to securely support the rear of...

Page 80: ...use vehi cle speed and engine speed to be limited WARNING Operating the snowmobile with a faulty throttle safety switch can result in serious injury or death in the event of an accident If the throttl...

Page 81: ...is released 1 Turn the ignition switch to OFF 2 Visually inspect the throttle cable and throttle body to determine what caused the safety switch to activate 3 Test the throttle lever by compressing a...

Page 82: ...the reverse position NOTICE Do not force the shift lever into reverse if resistance is felt The gears may not always be aligned for shifting into reverse and forcing the lever may cause damage If resi...

Page 83: ...e tow hitch on the snowmobile should be used If passengers are to be towed on a toboggan or sled make sure the pole is at least four feet 1 2 meters long to prevent any possibility of contact between...

Page 84: ...e with a minimum octane level of 87 R M 2 If your snowmobile is equipped with a check engine light and it comes on you must take your snowmobile to a qualified dealer for diagnostic service Specificat...

Page 85: ...If during the course of the warranty period part failures occur as a result of owner neglect in performing recommended regular maintenance the cost of repairs are the responsibility of the owner Pers...

Page 86: ...spect level add as needed O Brake fluid 61 O CHANGE EVERY 2 YEARS Hood Latches 60 Secure properly replace if damaged O Seat Latches 59 O Rail Slide 126 Inspect for wear or damage replace when worn O R...

Page 87: ...needed O O O Handlebars Verify alignment adjust as needed O O O Rear Track Shock Inspect covers and caps for wear or damage replace as needed EVERY Gearcase Oil 97 Check at 500 mi 800 km change every...

Page 88: ...mponents clean plastic surfaces O O Hoses Inspect for wear damage and proper routing replace as needed O O Brake Pads Disc 110 Inspect replace if worn or damaged O O Fuel Vent Lines 101 Inspect replac...

Page 89: ...PS 4 Plus for this engine PS 4 has been specially formulated for use in POLARIS 4 cycle snowmobile engines It s a fully synthetic high performance multi viscosity oil designed to provide the ultimate...

Page 90: ...g the snowmobile must be on a level surface and the engine coolant tem perature must be between 145 and 160 F 63 71 C Always check the oil level before operating a snowmobile that has tipped over NOTI...

Page 91: ...erature is within the specified range for performing the oil check Allow the engine to cool if necessary When the coolant is within the specified range restart the engine and allow it to idle for no m...

Page 92: ...bottom of the safe operating range on the dipstick 9 If the level is high remove 2 ounces 60 ml and recheck the level NOTICE Do not overfill the oil tank Engine damage may occur Always add oil in sma...

Page 93: ...evel check procedure begin ning on page 86 4 If oil is not present add 1 2 quart 47 l of the recommended oil Reinstall the dipstick start the engine for no more than 5 seconds stop the engine and rech...

Page 94: ...turn over the engine without starting it You may also need an assistant to help with the oil change 1 Position the vehicle on a level surface 2 Make sure the engine coolant temperature is between 145...

Page 95: ...rom the fuse block 11 Reinstall the right side panel 12 Have an assistant use the ignition key to turn over the engine Crank the engine for 15 seconds 13 Wait 30 seconds to allow the starter motor to...

Page 96: ...einstall the 20A EFI Fuse 21 Remove the dipstick from the oil tank Add 2 quarts 1 9 liters of the recommended oil Reinstall the dipstick 22 Start the engine and allow it to idle for 3 5 minutes Make s...

Page 97: ...to avoid overfilling If the filling and checking procedure is not completed within three minutes rein stall the dipstick Restart the engine and allow it to idle for no more than 20 seconds to circula...

Page 98: ...ended The foam oil breather element is located inside the airbox 1 Open the hood 2 Release the airbox cover retaining clips and remove the cover 3 Remove the foam breather element 4 Wash the foam elem...

Page 99: ...each Do not use more than four pumps Throttle Cable Lubricate the throttle cable lightly with grease or oil With the engine off turn the han dlebars to the left and lubri cate liberally as shown Front...

Page 100: ...lined in the Periodic Maintenance Table beginning on page 82 and before seasonal storage When operating in heavy wet snow conditions lubricate every 500 miles 800 km Lack of lubrication will adversely...

Page 101: ...mended lubricants could result in excessive wear to chain sprockets and bearings Always use POLARIS recommended products for your vehicle n Gearcase Oil Check Maintain the oil level in the safe operat...

Page 102: ...e vehicle on a level sur face 2 Using a 3 16 Allen wrench remove the drain plug 3 Drain the oil into a drain pan Allow the oil to drain completely 4 Thoroughly clean the magnetic drain plug Tip The se...

Page 103: ...he engine is operated in conditions more severe than intended for that plug Always use the spark plugs recommended for your snowmobile Use recommended spark plugs with the proper gap Use only resistor...

Page 104: ...engine and the service Tip The tip should not be white A white insulator tip indicates overheating caused by use of an improper spark plug or incorrect throttle body adjust ments Wet Fouled Spark Plu...

Page 105: ...Periodic Maintenance Table beginning on page 82 Contaminated or poor quality fuel will shorten the life of the fuel filter and result in poor engine performance Always store fuel in clean fuel contain...

Page 106: ...worn or damaged install a new belt 4 Grasp the alternator belt and attempt to twist it 5 If the belt rotates 1 4 turn 90 or more as shown tighten the belt or install a new belt Foam Oil Breather Filt...

Page 107: ...r perform this procedure with the engine running 1 Allow the engine and exhaust system to cool completely 2 Open the hood 3 Inspect the muffler and pipes for cracks or damage Check for weak or missing...

Page 108: ...ter Never exceed a 60 antifreeze 40 water mixture See page 135 for the part numbers of POLARIS products Tip Never add tap water to the cooling system Minerals cause deposits and may react adversely wi...

Page 109: ...recovery bottle Coolant reservoir Pressure cap Connecting hoses Always maintain the coolant level at the COLD FILL mark on the coolant recovery bottle when the engine is cold NOTICE Operating the sno...

Page 110: ...to your skin Never remove the pressure cap when the engine is warm or hot or if any part of the cooling system is warm or hot NOTICE Operating the snowmobile when the high temperature indicator light...

Page 111: ...e cooling system has been serviced or replaced including coolers radiator engine coolant lines and oil cooler A cooling system failure occurs resulting in coolant loss A coolant line has been disconne...

Page 112: ...ant pressure cap onto the coolant reservoir to the first click only 10 Disconnect the radiator fan power connector 11 Ensure that the transmission is in neutral and start the engine Tip Monitor engine...

Page 113: ...on the side of the bottle 17 Stop the engine Leave the front bumper elevated and allow the engine to cool for one hour 18 Lower machine to the ground after the one hour cool down 19 Make sure the coo...

Page 114: ...e your dealer WARNING Brake failure during operation can result in serious injury or death Be sure the brake pads do not drag on the disc and that brake lever travel is not excessive Always replace br...

Page 115: ...come plugged movement of brake fluid below the diaphragm may be restricted altering brake function NOTICE Brake fluid will damage decals paint and some plastics Always wipe up spills immediately Check...

Page 116: ...ng procedure keep the brake handle as level as possi ble The reservoir must be in this position to minimize the possibility of air entering the system through the reservoir vent 1 Remove brake master...

Page 117: ...eeder valve in a solid stream free of air bubbles WARNING Overfilling the master cylinder leaves no room for fluid expansion and may cause the brakes to lock resulting in serious injury or death Alway...

Page 118: ...do touch the bulb clean it with an alcohol moistened towel 1 Remove the plenum cov ering from the headlight assembly Lift the rubber boot to expose the bulb 2 Push down on the spring to release it fro...

Page 119: ...ck into the housing placing it around the wire harness 5 Reinstall the plenum covering on the headlight assembly 6 Adjust headlight aim See page 31 Replacing Taillight Bulbs 1 Remove the screws securi...

Page 120: ...light Tail lamp Brake lamp Alternator coils EFI RELAY EX SENSOR GAUGE 20A Exhaust sensor Gauge Accessory projector beam relay Diagnostic plug IGNITION 20A Ignition relay power EFI 20A Cam phase sensor...

Page 121: ...ust be performed by an authorized POLARIS dealer Any unauthorized modifications to clutches such as adding or removing weights will void the warranty NOTICE The bushings in the weights and rollers of...

Page 122: ...conditions exist See Drive Belt Troubleshooting on page 141 For improved drive away during extremely cold temperatures remove the belt and warm it to room temperature Reinstall it before starting the...

Page 123: ...the clutch from the jackshaft 1 Loosen the 7 16 jam nut on the belt width adjuster 2 Using a 1 8 Allen wrench adjust the threaded set screw as needed Tip Turn the set screw in clockwise to increase t...

Page 124: ...the parking brake 4 Open the hood 5 Remove the left side panel 6 Rotate the driven clutch counterclockwise 1 4 turn by hand to ensure forward engagement before attempting to remove the belt 7 Locate...

Page 125: ...after the break in period by readjusting belt deflection Tip To ensure satisfactory belt life install belts so they operate in the same direction of rotation by positioning the identification numbers...

Page 126: ...ommended for your model Track Inspection WARNING Broken track rods can cause a rotating track to come off the machine which could cause serious injury or death Never operate with a damaged track Never...

Page 127: ...de rail requires adequate snow cover for sufficient lubrication Excessive wear indicates insufficient lubrication A new rail slide can cause faster heat build up in limited lubrication resulting in ex...

Page 128: ...Tension adjustments should be made only after the track is warmed up and limber 1 Turn the engine off 2 Lift the rear of the snowmo bile and safely support it off the ground 3 Place the recommended w...

Page 129: ...to provide equal adjustment on both sides of the track 8 Repeat the measurement on the other side of the track Tip Check more frequently when the snowmobile is new 9 Start the engine and slowly rotate...

Page 130: ...ced on each side If the track runs to the left loosen left locknut and tighten the left adjusting bolt If the track runs to the right loosen right locknut and tighten the right adjusting bolt 4 After...

Page 131: ...127 MAINTENANCE Steering System Steering Inspection and Adjustment Check all steering system fasteners weekly and before a long ride Tighten any loose fasteners...

Page 132: ...th the handlebars in a straight ahead position and with vehicle weight compressing the suspension measure from the straight edge of the skis at the center of the ski mounting bolt The measurement betw...

Page 133: ...ehicle control while turning on hard packed snow or ice Check skags before each use of the snowmobile to ensure positive steer ing characteristics Skags must be replaced when worn to half their orig i...

Page 134: ...ed positive battery cable last 4 Remove the battery Battery Installation When installing a new battery make sure it s fully charged prior to its initial use Using a new battery that has not been fully...

Page 135: ...ed during the storage period and will automatically charge the battery if the voltage drops below a pre determined point Battery Charging The following battery charging instructions apply only to the...

Page 136: ...explode causing severe injury or death Always watch charging times carefully Stop charging if the battery becomes very warm to the touch Allow it to cool before resuming charging Tip Always verify bat...

Page 137: ...aint The snowmobile should be stored in a dry garage or shed out of direct sunlight and covered with a fabric snowmobile cover Plastic tarp may cause condensation to form and damage snowmobile compone...

Page 138: ...perly secured away from sharp edges steering linkage moving parts and hot exhaust parts Track and Suspension Moderate track tension should be maintained during summer storage The snowmobile should be...

Page 139: ...e Gun Kit Premium All Season 3 oz 2871322 Premium All Season Grease 3 oz cartridge 2871423 Premium All Season Grease 14 oz cartridge 2871329 Dielectric Grease Nyogel Coolant 2871323 Anitfreeze 60 40 P...

Page 140: ...ay be iced up or fro zen to the ground Jammed or broken gearcase sprocket or chain See your dealer Mechanical failure See your dealer Probable Cause Solution Low battery voltage Recharge the battery t...

Page 141: ...Clogged fuel filter Replace the filter Low battery voltage Recharge the battery to 12 8 VDC Poor engine compression See your dealer Mechanical failure See your dealer Probable Cause Solution Weak spar...

Page 142: ...p or heat range Set gap to specs or replace plug Fouled or defective spark plug Inspect clean and or replace spark plug Kinked or plugged fuel vent line Inspect and replace Engine management system fa...

Page 143: ...w and debris from the radiator Fan failure If high temp light is on check fan by stopping the engine Fan should continue Check fuse and or see your dealer Probable Cause Solution Worn drive belt Repla...

Page 144: ...nal torsion springs to achieve correct sag Move limiter strap to low position see page 54 Front end pushes Check for worn skags Check for binding front suspension shafts steering compo nents grease al...

Page 145: ...Warm the engine at least five minutes Take the drive belt off the machine in extremely cold weather and warm it up Break machine loose from the snow Poor engine perfor mance Check for fouled plugs or...

Page 146: ...contained in this manual Your dealer is also familiar with POLARIS policies and procedures and will be happy to assist you When contacting us about parts service or warranty always provide the followi...

Page 147: ...owner reports theft A In addition to notifying the proper law enforcement officials the owner must call POLARIS Customer Service B Owners must provide their name address telephone number and the mode...

Page 148: ...tal damage normal wear and tear abuse or improper handling The warranty also does not cover any snowmobile that has been structurally altered neglected improperly maintained used for racing or used fo...

Page 149: ...present your copy of the Warranty Registration form to the dealer The cost of transportation to and from the dealer is YOUR responsibility POLARIS recommends that you use your original selling dealer...

Page 150: ...r s manual is highly recommended Should a failure occur dur ing the warranty period resulting from the use of non recommended products warranty coverage may be denied Warranty does not apply to parts...

Page 151: ...ent or altitude compensation failure due to snow water dirt or other foreign substance ingestion contamination improper maintenance modified components use of aftermarket components resulting in failu...

Page 152: ...take your vehicle to an authorized POLARIS dealer You must show the dealer photo identification from the country of the selling dealer s authorized location as proof of residence Upon residence verifi...

Page 153: ...components of systems whose only purpose is to control emissions Repairing or replacing other components not covered by this war ranty is the responsibility of the vehicle owner This emissions limited...

Page 154: ...by a defect in material or workman ship This limited warranty does not cover damage due to accidents abuse or improper handling maintenance or use This limited warranty also does not cover any engine...

Page 155: ...r each time your snow mobile is serviced This will provide you and future owners with an accurate log of maintenance and services performed on the snowmobile DATE MILES KM TECHNICIAN SERVICE PERFORMED...

Page 156: ...152 MAINTENANCE LOG DATE MILES KM TECHNICIAN SERVICE PERFORMED COMMENTS...

Page 157: ...153 MAINTENANCE LOG DATE MILES KM TECHNICIAN SERVICE PERFORMED COMMENTS...

Page 158: ...oling System Bleeding 107 109 Cooling System Flushing 107 Coupler Lubrication 95 D DC Outlet 12 Volt 33 Digital Display 37 Disabled Operators 14 Drive Belt 20 Drive Belt Adjustment 119 Drive Belt Brea...

Page 159: ...Maneuverability 20 MFD Battery Replacement 48 49 MFD Components 37 MFD Digital Display Programs 40 47 MFD Settings 38 39 N Noise 6 O Oil Engine 85 93 Oil Gearcase 97 98 Oil Breather Element 94 Oil Bre...

Page 160: ...96 Suspension Performance Tips 51 Suspension Front 50 Switches Auxiliary Shut Off Switch 65 Engine Stop Switch 65 76 Ignition Switch 65 Location 28 29 MFD Control Switch 38 Throttle Safety Switch 59...

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