50
MAINTENANCE
Periodic Maintenance Chart
Item
Maintenance Interval
(whichever comes first)
Remarks
Hours Calendar
Miles
(Km)
Q
E
Choke cable
50
6 M
500
Inspect; adjust; lubricate;
replace if necessary
E
Carburetor air
intake ducts/flange
50
6 M
500
Inspect duct for proper seal-
ing/air leaks
Drive belt
50
6 M
500
Inspect; adjust; replace as
needed
Shift linkage
50
6 M
500
Inspect; lubricate; adjust
Q
Steering
50
6 M
500
Lubricate
X
Front suspension
50
6 M
500
Lubricate
X
Rear suspension
50
6 M
500
Lubricate
X
E
Engine oil change
100
6 M
1000
Perform a break-in oil change
at 20 hours
X
E
Oil filter change
100
6 M
1000
Replace with oil change
Q
E
Valve clearance
100
12 M
1000
Inspect; adjust
Q
E
Fuel system/filter
100
12 M
1000
Check for leaks at tank cap,
lines, fuel valve, filter, pump,
carburetor; replace lines
every two years
X
Engine mounts
100
12 M
1000
Inspect
Exhaust muffler/
pipe
100
12 M
1000
Inspect
Q
E
Spark plug
100
12 M
1000
Inspect; replace as needed
Q
E
Ignition Timing
100
12 M
1000
Inspect
X
Wiring
100
12 M
1000
Inspect for wear, routing,
security; apply dielectric
grease to connectors
subjected to water, mud, etc.
Q
Clutches (drive
and driven)
100
12 M
1000
Inspect; clean; replace worn
parts
Q
Front wheel
bearings
100
12 M
1000
Inspect; replace as needed
Q
Brake fluid
200
24 M
2000
Change every two years
E
Idle speed
-
Adjust as needed
Q
Toe adjustment
-
Inspect periodically; adjust
when parts are replaced
Headlight aim
-
Adjust as needed
