1.15
GENERAL INFORMATION
1
Glossary Of Terms
ABDC:
After bottom dead center.
ACV:
Alternating current voltage.
ADC:
Active Descent Control.
Alternator:
Electrical generator producing voltage alternating current.
ATDC:
After top dead center.
BBDC:
Before bottom dead center.
BDC:
Bottom dead center.
BTDC:
Before top dead center.
CC:
Cubic centimeters.
Center Distance:
Distance between center of crankshaft and center of driven clutch shaft.
Chain Pitch:
Distance between chain link pins (No. 35 = 3/8, or 1 cm). Polaris measures chain length in number of pitches.
Crankshaft Run-Out:
Run-out or "bend" of crankshaft measured with a dial indicator while crankshaft is supported between
centers on V blocks or resting in crankcase. Measure at various points especially at PTO.
DCV:
Direct current voltage.
Electrical Open:
Open circuit. An electrical circuit which isn't complete.
Electrical Short:
Short circuit. An electrical circuit which is completed before the current reaches the intended load. (i.e. a bare
wire touching the chassis).
Engagement RPM:
Engine RPM at which the drive clutch engages to make contact with the drive belt.
ft.:
Foot/feet.
Ft. lb. / Foot Pound:
A force of one pound at the end of a lever one foot in length, applied in a rotational direction.
g:
Gram. Unit of weight in the metric system.
gal.:
Gallon.
ID:
Inside diameter.
in.:
Inch/inches.
Inch Pound:
In. lb. 12 in. lbs. = 1 ft. lb.
kg/cm:
Kilograms per square centimeter.
kg-m:
Kilogram meters.
Kilogram/meter:
A force of one kilogram at the end of a lever one meter in length, applied in a rotational direction.
l or ltr:
Liter.
Left Side:
Always referred to based on normal operating position of the driver.
m:
Meter/meters.
Mag:
Magneto.
Magnetic Induction:
As a conductor (coil) is moved through a magnetic field, a voltage will be generated in the windings.
Mechanical energy is converted to electrical energy in the stator.
mi.:
Mile/miles.
mm:
Millimeter. Unit of length in the metric system. 1mm = approximately .040,.
Nm:
Newton meters.
OD:
Outside diameter.
Ohm:
The unit of electrical resistance opposing current flow.
oz.:
Ounce/ounces.
PDM:
Power Distribution Module.
Piston Clearance:
Total distance between piston and cylinder wall.
psi.:
Pounds per square inch.
PTO:
Power take off.
qt.:
Quart/quarts.
RPM:
Revolutions per minute.
Regulator:
Voltage regulator. Regulates battery charging system output at approx. 14.5 DCV as engine RPM increases.
Resistance:
In the mechanical sense, friction or load. In the electrical sense, ohms. Both result in energy conversion to heat.
Right Side:
Always referred to based on normal operating position of the driver.
RPM:
Revolutions per minute.
Seized Piston:
Galling of the sides of a piston. Usually there is a transfer of aluminum from the piston onto the cylinder wall.
Possible causes: 1) improper lubrication; 2) excessive temperatures; 3) insufficient piston clearance; 4) stuck piston rings.
Stator Plate:
The plate mounted under the flywheel supporting the battery charging coils.
TDC:
Top dead center. Piston's most outward travel from crankshaft.
Volt:
The unit of measure for electrical pressure of electromotive force. Measured by a voltmeter in parallel with the circuit.
Watt:
Unit of electrical power. Watts = amperes x volts.
WOT:
Wide open throttle.
Summary of Contents for 2007 Sportsman 450 EFI
Page 4: ...NOTES...
Page 20: ...NOTES GENERAL INFORMATION 1 16...
Page 27: ...2 7 MAINTENANCE 2 LUBRICATION FLUIDS SPORTSMAN Component Locations Sportsman Only Deluxe...
Page 58: ...2 38 MAINTENANCE Maintenance Schedule Service Date Hours Miles Service Performed Serviced By...
Page 78: ...3 20 ENGINE Cylinder Head Exploded View EH50PL EH50PL A...
Page 114: ...4 2 FUEL SYSTEM...
Page 139: ...4 27 FUEL INJECTION 4 EFI CIRCUIT Fuel Pump EFI CIRCUIT Ignition Coil...
Page 140: ...4 28 FUEL INJECTION EFI CIRCUIT Idle Air Control EFI CIRCUIT Throttle Position Sensor...
Page 142: ...4 30 FUEL INJECTION EFI CIRCUIT Air Temperature Sensor EFI CIRCUIT Malfunction Indicator Light...
Page 156: ...4 44 CARBURETOR SPORTSMAN 450 FUEL TANK FUEL DELIVERY SYSTEM Fuel System Exploded View...
Page 185: ...5 25 BODY STEERING SUSPENSION 5 X2 CARGO BOX Exploded View...
Page 188: ...5 28 BODY STEERING SUSPENSION X2 SEAT ASSEMBLY Exploded Views...
Page 268: ...NOTES FINAL DRIVE 7 40...
Page 270: ...8 2 GENERAL INFORMATION TRANSMISSION GENERAL Mounting Exploded View x2 x3 x4 x4 x2 x1 x1 x1...
Page 276: ...8 8 GENERAL INFORMATION 242 262 262 262 262 262...
Page 318: ...NOTES BRAKES 9 30...
Page 337: ...10 19 ELECTRICAL 10 ALL WHEEL DRIVE AND SPEEDOMETER TROUBLESHOOTING TEST 1 No All Wheel Drive...
Page 338: ...10 20 ELECTRICAL TEST 2 No Speedometer Display TEST 3 No Reverse Speed Limit...
Page 339: ...10 21 ELECTRICAL 10 TEST 4 No AWD Hub Safety Limit...
Page 341: ...10 23 ELECTRICAL 10 TEST 7 Fuel Gauge Display Not Working TEST 8 Shift Indicator Not Working...
Page 347: ...10 29 ELECTRICAL 10 Components of EFI Alternator and DC CDI Ignition System...
Page 348: ...10 30 ELECTRICAL EFI Ignition System Testing Flow Chart...
Page 353: ...10 35 ELECTRICAL 10 PDM...
Page 363: ...10 45 ELECTRICAL 10 Starter Lockout Diagram EFI Starter Lockout Diagram Sportsman 450...
Page 369: ...10 51 ELECTRICAL 10 BASIC WINCH WIRING Pre wired Models...
Page 370: ...10 52 ELECTRICAL TROUBLESHOOTING DIAGRAMS Power On EFI Start Circuit EFI To ECU Pin 12...
Page 371: ...10 53 ELECTRICAL 10 Ignition Coil EFI Fuel Pump EFI...
Page 372: ...10 54 ELECTRICAL Fan EFI Charging System EFI...
Page 373: ...10 55 ELECTRICAL 10 All Wheel Drive EFI Transmission Switch EFI...
Page 374: ...10 56 ELECTRICAL Reverse Override EFI Differential Solenoid X2...
Page 383: ...11 3 500 EFI INTERNATIONAL QUADRICYCLE 11 Exploded View Foot Brake Supply Hand Brake Supply...
Page 392: ...IX 6...
Page 393: ...WD 1 WIRE DIAGRAM 2007 SPORTSMAN ACTIVE DESCENT CONTROL ADC WIRE DIAGRAM...
Page 394: ...WD 2 WIRE DIAGRAM INTENTIONAL BLANK PAGE...
Page 395: ...WD 3 WIRE DIAGRAM 2007 SPORTSMAN 450 WIRE DIAGRAM...
Page 396: ...WD 4 WIRE DIAGRAM...
Page 397: ...WD 5 WIRE DIAGRAM 2007 SPORTSMAN 500 EFI STANDARD WIRE DIAGRAM...
Page 398: ...WD 6 WIRE DIAGRAM...
Page 399: ...WD 7 WIRE DIAGRAM 2007 SPORTSMAN 500 EFI DELUXE WIRE DIAGRAM...
Page 400: ...WD 8 WIRE DIAGRAM...
Page 401: ...WD 9 WIRE DIAGRAM 2007 SPORTSMAN 500 EFI INTERNATIONAL WIRE DIAGRAM...
Page 402: ...WD 10 WIRE DIAGRAM...
Page 403: ...WD 11 WIRE DIAGRAM 2007 SPORTSMAN 500 EFI X2 WIRE DIAGRAM...
Page 404: ...WD 12 WIRE DIAGRAM...
Page 405: ...WD 13 WIRE DIAGRAM 2007 SPORTSMAN 500 EFI X2 QUADRICYCLE WIRE DIAGRAM...
Page 406: ...WD 14 WIRE DIAGRAM...