Polaris 2005 Sportsman 6x6 Owner'S Manual For Maintenance And Safety Download Page 1

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Summary of Contents for 2005 Sportsman 6x6

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Page 3: ...ed to the owner s manual on the next page If you cannot locate this card or if it has been removed please call 1 800 342 3764 for assistance The engine exhaust from this product contains chemicals kno...

Page 4: ...For safe and enjoyable operation of your vehicle be sure to follow the instructions and recommendations in this owner s manual Your manual contains instructions for minor maintenance but information...

Page 5: ...minor discrepancies may result between the actual vehicle and the information presented in this publication Depictions and or procedures in this publication are intended for reference use only No liab...

Page 6: ...NTIFICATION NUMBERS 4 SAFETY 5 FEATURES AND CONTROLS 32 OPERATION 49 EMISSION CONTROL SYSTEMS 68 MAINTENANCE AND LUBRICATION 69 SPECIFICATIONS 114 POLARIS PRODUCTS 116 TROUBLESHOOTING 117 WARRANTY 121...

Page 7: ...aces provided Remove the spare key and store it in a safe place Your key can be duplicated only by mating a Polaris key blank with one of your existing keys so if both keys are lost the ignition switc...

Page 8: ...on hills or over obstacles if you fail to take proper precautions Read and understand your owner s manual and all warnings before operating a Polaris ATV Age Restrictions This vehicle is an ADULT VEHI...

Page 9: ...ed Polaris ATV from a party other than a Polaris dealer you can request this free safety training from any authorized Polaris dealer A Polaris ATV is an off road vehicle Familiarize yourself with all...

Page 10: ...n your vehicle or in this manual alerts you to the potential for personal injury WARNING The safety alert warning indicates a potential hazard that may result in serious injury or death CAUTION The sa...

Page 11: ...labels and has completed a certified safe ty training course S Always avoid operating this vehicle on paved surfaces including sidewalks driveways parking lots and streets S Never operate this vehicle...

Page 12: ...for climbing hills Check the ter rain carefully before ascending a hill Never climb hills with exces sively slippery or loose surfaces Shift your weight forward Never open the throttle suddenly or mak...

Page 13: ...o not make sudden turns or stops and do not make sudden throttle changes S Wet brakes may have reduced stopping ability Test your brakes af ter leaving water If necessary apply them lightly several ti...

Page 14: ...iginal equipment of the vehicle create a substantial safety hazard and increase the risk of bodily injury The warranty on your Polaris Sportsman 6x6 is terminated if any equipment has been added to th...

Page 15: ...operating techniques described in the owner s manual For more information about the training course contact an authorized Polaris dealer or call Polaris at 1 800 342 3764 WARNING POTENTIAL HAZARD Fail...

Page 16: ...portsman 6x6 on paved surfaces including sidewalks paths parking lots and driveways WHAT CAN HAPPEN Sportsman 6x6 tires are designed for off road use Operating on paved surfaces may seriously affect t...

Page 17: ...e without wearing an approved helmet eye protection and protective clothing WHAT CAN HAPPEN Operating a Sportsman 6x6 without an approved helmet increases the risk of a severe head injury or death in...

Page 18: ...ake If you begin rolling backwards Keep your body weight toward the front of the vehicle uphill Do not apply engine power Do not apply the rear brakes Gradually apply the service brake When fully stop...

Page 19: ...ortsman 6x6 could collide with an obstacle or person resulting in severe injury HOW TO AVOID THE HAZARD Before shifting into reverse gear always check for obstacles or people behind the vehicle When i...

Page 20: ...e vehicle during operation WARNING POTENTIAL HAZARD Skidding or sliding WHAT CAN HAPPEN Skidding or sliding can cause loss of control If the tires regain traction unexpectedly the vehicle could overtu...

Page 21: ...on excessively rough slippery or loose terrain until you ve learned and practiced the skills necessary to control the vehicle on such terrain Always use extra caution on rough slippery or loose terrai...

Page 22: ...limbing hills improperly WHAT CAN HAPPEN Improper hill climbing could cause loss of control or overturn HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in the o...

Page 23: ...OID THE HAZARD Always follow proper procedures for traveling down hills as described in the owner s manual Always check the terrain carefully before descending a hill Shift your weight backward Never...

Page 24: ...turn the Sportsman 6x6 around on any hill until you ve mastered the turning technique on level ground as described in the owner s manual See page 62 Use extra caution when turning on any hill Avoid c...

Page 25: ...NG POTENTIAL HAZARD Overloading the vehicle or carrying towing cargo improperly WHAT CAN HAPPEN Overloading and towing can cause changes in vehicle handling which could lead to loss of control or an a...

Page 26: ...64 travel slowly balance your weight carefully avoid sudden movements and maintain a slow and steady forward motion Do not make sudden turns or stops and do not make sudden throttle changes Wet brakes...

Page 27: ...proper tire pressure WARNING POTENTIAL HAZARD Operating the vehicle with improper modifications WHAT CAN HAPPEN Improper installation of accessories or modification of the vehicle may cause changes in...

Page 28: ...ING POTENTIAL HAZARD Operating the vehicle after consuming alcohol or drugs WHAT CAN HAPPEN Consumption of alcohol and or drugs could seriously affect operator judgment Reaction time may be slower and...

Page 29: ...s not in use WARNING Operating a damaged ATV can result in an accident with serious injury or death After any overturn or accident have a qualified service dealer inspect the entire machine for possib...

Page 30: ...ly from tow hooks or hitch S Maximum Front Rack Load 75 lbs IMPROPER TIRE PRESSURE OR OVERLOADING can cause loss of control resulting in SEVERE INJURY OR DEATH TIRE PRESSURE IN PSI Kpa FRONT 5 34 5 CE...

Page 31: ...n approved HELMET AND PROTECTIVE GEAR DAvoid paved surfaces Pavement may seriously affect handling and control DUse proper RIDING TECHNIQUES to avoid vehicle overturns on hills and rough terrain and i...

Page 32: ...carry passengers ALL WHEEL DRIVE SWITCH Do not push switch to engage AWD if the rear wheels are spinning This may cause severe drive shaft and clutch damage See your owner s manual 7079780 6 7 8 7 717...

Page 33: ...ts are required depending on tem perature and altitude See your owner s manual Factory setting 40_ to 80_ F at 0 3000 feet 5_ to 27_ C at 0 900 meters 7079902 under seat 7170509 TRAILER MAX WEIGHT 150...

Page 34: ...stitute label ANSI z90 1 or the Snell Memorial Foundation label 2 Eye Protection Do not depend on sunglasses for proper eye protection A pair of goggles or a helmet face shield offer the best protecti...

Page 35: ...ATURES AND CONTROLS 1 Service Brake Lever 2 Middle Axle Auxiliary Brake Lever 3 Throttle Lever 4 Box Dump Latch Release 5 Gear Selector 6 Floorboards 7 Backrest 8 Cargo Box 9 Front Rack 1 2 3 4 4 5 6...

Page 36: ...AWD in reverse if the AWD switch is on 3 Engine Stop Switch The engine will not start or run when the switch is off Its purpose is to provide the operator with a quick means of engine shutdown in cas...

Page 37: ...o check occasionally during operation Engine speed and vehicle movement are controlled by pressing the throttle lever 1 The throttle lever is spring loaded and engine speed returns to idle when the le...

Page 38: ...reservoir fluid level before riding The lever should feel firm when squeezed Any sponginess would indicate a possible fluid leak or low master cylinder fluid level which must be corrected before oper...

Page 39: ...evel If the fluid level is low add DOT 3 brake fluid DO NOT OVERFILL See page 116 for the part numbers of Polaris products WARNING An over full master cylinder may cause brake drag or brake lock up wh...

Page 40: ...age the brake Release the brake lever 3 To release the parking brake lock squeeze and release the brake lever It will return to its unlocked position Important Safeguards S The parking brake may relax...

Page 41: ...main supply is exhausted There s about a 7 to 10 mile 11 2 to 16 km range on the reserve supply Always refill the gas tank as soon as possible after using the main supply Always return the valve to th...

Page 42: ...th the parking brake locked whenever the vehicle is left unattended Maintaining shift linkage adjustment is important to assure proper transmission function See your dealer if you experience any shift...

Page 43: ...fast enough to start and restores compression when running 1 Position the vehicle on a level surface and lock the parking brake see page 37 2 Shift the transmission into neutral 3 Make sure the engine...

Page 44: ...ps 4 5 if necessary CAUTION Extending the recoil starter rope until it stops can cause damage to the recoil assembly Do not extend the starter rope so far that it stops If the starter rope handle is n...

Page 45: ...s regain traction the front wheels will automatically disengage NOTE The override switch 2 allows activation of AWD in reverse if the AWD switch is on There is no limit to the length of time the vehic...

Page 46: ...ewhat restricted Disengage the hubs by stopping shifting to reverse and backing for a short distance Then proceed in forward again NOTE If the hubs remain engaged after following this procedure return...

Page 47: ...V s speed to approximately 7 9 mph Refer to page 33 for additional information 1 Rider Information Center 2 Speedometer needle in addition to showing vehicle speed the needle flashes when a warning co...

Page 48: ...cator illuminates when the electrical portion of the AWD system is enabled 3 Engine Hour Display Indicator 4 Service Interval Diagnostic Mode Indicator 5 Low Battery and Over Voltage This warning usua...

Page 49: ...y the ATV Mode 2 Trip Meter The trip meter records the miles traveled by the ATV on each trip if it s reset before each trip To reset the trip meter select the trip meter mode Press and hold the mode...

Page 50: ...h off and wait 10 seconds 2 Set the park brake and shift the transmission to neutral 3 Hold the mode reverse override button and turn the key switch on 4 Release the switch as soon as the display is a...

Page 51: ...to flash release the button The setting will increase by one hour each time the button is pressed Pressing and holding the button will allow the numbers to escalate much faster When the desired time...

Page 52: ...ill the tank Do not fill the tank neck S If gasoline spills on your skin or clothing immediately wash it off with soap and water and change clothing S Never start the engine or let it run in an enclos...

Page 53: ...ill the fuel tank with either unleaded or leaded fuel that has a minimum pump octane number of 87 R M 2 2 Check the oil reservoir level indicated on the dipstick Add the recommended oil as needed to b...

Page 54: ...ensure fastener tightness 96 Frame nuts bolts fasteners Inspect ensure tightness Fuel and oil Ensure proper levels 79 Coolant level if applicable Ensure proper level Coolant hoses if applicable Inspec...

Page 55: ...Be sure the choke is off during operation as excess fuel washing into the engine oil will increase wear on engine components NOTE If the knob doesn t stay where positioned increase the tension by rot...

Page 56: ...valve to ON sit on the vehicle and move the engine stop switch to RUN 3 If the engine has cooled to a point where it does not readily start intermittent use of the choke button pulled half way out ma...

Page 57: ...S Reduce speed and allow a greater distance for braking S Use extreme caution when applying brakes with a loaded vehicle Avoid terrain or situations that may require backing downhill S Always attach t...

Page 58: ...release lever forward 5 Lift the front of the cargo box and dump the cargo WARNING If the weight distribution in the box is located toward the rear of the box when the release lever is pulled forward...

Page 59: ...ed 4 Slow down 5 The cargo box dump latch must be securely latched before loading and operating Unintentional box tilting will result if weight is placed in the rear of the box and the latch is not se...

Page 60: ...arm up shift the transmission into gear 3 Check your surroundings and determine your path of travel 4 Release the parking brake 5 Slowly depress the throttle with your right thumb and begin driving Ve...

Page 61: ...the inside tire must slip traction slightly To turn steer in the direction of the turn leaning your upper body to the inside of the turn while supporting your weight on the outer footrest This techniq...

Page 62: ...driving and should be avoided if at all possible If you do enter into a situation where sidehilling is necessary follow these precautions 1 Slow down 2 Lean into the hill transferring your upper body...

Page 63: ...3 Slow down 4 Apply the brakes slightly to aid in slowing WARNING Hard use of the braking system while descending a hill could result in a front end overturn causing serious injury or death Always op...

Page 64: ...and throttle opening 6 Remain alert and be prepared to take emergency action This may include quick dismounting of the vehicle WARNING Braking and handling are greatly affected when operating in hilly...

Page 65: ...vehicle is pointing straight uphill 4 Staying uphill of the vehicle turn the handlebars full left 5 While holding the brake lever release the parking brake lock and slowly allow the vehicle to roll a...

Page 66: ...ody weight forward Never brake during a skid 3 Drive with AWD engaged to assist in controlling the vehicle in slippery areas CAUTION Severe damage to the drive train may occur if the AWD is engaged wh...

Page 67: ...t before crossing 2 Choose a crossing where both banks have gradual inclines 3 Proceed slowly avoiding rocks and obstacles if possible 4 After crossing dry the brakes by applying light pressure to the...

Page 68: ...ngles in reverse 5 Never open the throttle suddenly while backing 6 Never activate the override button while the throttle is open Loss of control may result CAUTION Opening the throttle more than requ...

Page 69: ...line Avoid parking on an incline if possible If it s unavoidable follow these precautions 1 Place the transmission in gear and set the parking brake 2 Always block the rear wheels on the downhill side...

Page 70: ...the terrain you re traveling on Be constantly alert for hazards such as logs rocks and low hanging branches WARNING Severe injury or death can result if your vehicle comes in contact with a hidden ob...

Page 71: ...line at www gpoaccess gov ecfr Crankcase Emission Control System This engine is equipped with a closed crankcase system Blow by gases are forced back to the combustion chamber by the intake system All...

Page 72: ...Spark plug wrench and handle S Torx wrench rack removal Accessories Polaris has a wide variety of accessories for your vehicle Contact your Polaris dealer for a complete list The addition of certain...

Page 73: ...fe service and adjustment procedures have a qualified dealer perform these operations Maintenance intervals in the following chart are based upon average riding conditions and an average vehicle speed...

Page 74: ...rval whichever comes first Remarks Hours Calendar Miles Km J Steering Pre Ride Make adjustments as need ed See Pre Ride Checklist Front suspension Pre Ride j ed See Pre Ride Checklist on page 51 Rear...

Page 75: ...brication 50 H 3 M 310 500 Lubricate all fittings pivots cables etc Shift Linkage 50 H 6 M 310 500 Inspect lubricate adjust J Steering 50 H 6 M 310 500 Lubricate Front suspension 50 H 6 M 310 500 Lubr...

Page 76: ...Exhaust muffler pipe 100 H 12 M 620 1000 Inspect J E Spark plug 100 H 12 M 620 1000 Inspect replace as needed J E Ignition Timing 100 H 12 M 620 1000 Inspect Wiring 100 H 12 M 620 1000 Inspect for we...

Page 77: ...ube or SAE 80 90 Lubricate as often as required before each ride in wet conditions Gear Selector Oil Premium 4 Synthetic 0W 40 Maintain oil level at the center of the shift rail Do not overfill Transm...

Page 78: ...75 MAINTENANCE AND LUBRICATION Lubrication Recommendations A Loc 1 Loc 2 Loc 3 Loc 4 Loc 5 Loc 6 Loc 7 Loc 8 Loc 9...

Page 79: ...he recommended lubricant as needed to maintain the oil level at the proper level NOTE Do not fill to the bottom of the fill hole threads 3 Reinstall the fill plug and propshaft shield Oil Change 1 Pos...

Page 80: ...or the part numbers of Polaris products Oil Check 1 Position the vehicle on a level surface and remove the fill plug 1 2 View the oil level and add the recommended oil as needed 3 Reinstall the fill p...

Page 81: ...viscosity and frictional breakdown in ambient temperatures from 40 F to 120 F Its exceptional frictional properties result in more efficient operation more power output and lower fuel consumption Alt...

Page 82: ...stick and wipe it dry with a clean cloth 4 Screw the dipstick completely in then remove it and check to see if the oil level is between the full and add marks NOTE The dipstick must be screwed all the...

Page 83: ...nk and the bottom of the engine 2 Run the engine for two to three minutes then turn it off 3 Place a drain pan beneath the oil tank and remove the drain plug 1 Allow the oil to drain completely 4 Inst...

Page 84: ...e sealing surfaces on the drain plug and crankcase should be clean and free of burrs nicks or scratches 13 After draining reinstall the drain plug CAUTION Mixing brands or using a non recommended oil...

Page 85: ...ling system has been drained for maintenance or repair replace the coolant If the recovery bottle has run dry the level in the radiator should be inspected Add coolant as needed Radiator Coolant Level...

Page 86: ...tem The recovery system components are the recovery bottle the radiator filler neck the radiator pressure cap and the connecting hose As coolant operating temperature increases the expanding heated ex...

Page 87: ...clamp and remove the filter 4 Remove the fabric type pre filter 1 from the main filter 2 Wash the pre filter in soapy water rinse and allow to dry thoroughly 5 Reinstall the pre filter over the main f...

Page 88: ...wer hose from the engine 2 Inspect the filter for debris Blow gently through the filter in the direction of the arrow to check for clogging Replace as needed 3 Check the hoses for cracks deterioration...

Page 89: ...ng frog can be used as an indicator of whether the handlebars are straight The frog should always point straight back from the steering post 2 Place stands 1 in front of the vehicle perpendicular to t...

Page 90: ...ce 1 Locate handlebar bolts 1 by removing the upper headlight pod 2 Loosen the four bolts 3 Adjust the handlebar to the desired height Be sure the handlebars do not contact the gas tank or any other p...

Page 91: ...luid at an adequate level see page 36 NOTE Under normal functioning the diaphragm extends into the reservoir as fluid level drops If the fluid level is low and the diaphragm is not extended a leak is...

Page 92: ...ttle Cable Free Play Adjustment Throttle cable free play is adjusted at the handlebar 1 Slide the boots 1 off the inline cable adjuster sleeve 2 Loosen the adjuster locknut 3 2 Turn the adjuster until...

Page 93: ...ent use the following procedure NOTE See the proper splicelink clip opening position 1 1 Remove the chain guard and loosen the chain guide 2 Loosen the two eccentric locking bolts 2 3 Loosen the calip...

Page 94: ...ngine Idle RPM Adjustment Recommended engine idle RPM is 1200 200 If the engine idle speed is unsatisfactory and all other conditions are favorable the carburetor can be adjusted as follows 1 Start th...

Page 95: ...0 feet and temperatures below 40 degrees F 4 degrees C NOTE Continuous operation of the engine without proper jetting when required can cause poor performance overheating or PVT or engine damage See y...

Page 96: ...hand on top of the side panel behind the fuel tank With a quick and firm motion push down on the side panel to disengage the top rear two tabs Then pull up on side panel to disengage front upper and l...

Page 97: ...y or death Always ensure that all nuts are torqued to specification Do not service axle nuts that have a cotter pin installed See your Polaris dealer Wheel Installation 1 Place the transmission in gea...

Page 98: ...control and serious injury or death Always replace tires when the tread depth measures 1 8 3 cm or less WARNING Use of non standard size or type of tires or improper tire inflation may adversely affec...

Page 99: ...kg Front Rack Load Capacity 75 lbs 34 kg Gross Vehicle Weight 1970 lbs 894 kg including vehicle driver and cargo Vehicle weighs 895 lbs 406 kg Axle and Wheel Nut Torque Specifications Check the follo...

Page 100: ...an or light brown There will be few combustion deposits The electrodes are not burned or eroded This indicates the proper type and heat range for the engine and the service NOTE The tip should not be...

Page 101: ...above the engagement speed of 1200 1400 RPM However in high range at 3 MPH 5 KPH the engine would be running at only 1500 RPM Whenever operating this close to the engagement speed the engine may be r...

Page 102: ...nded maintenance procedures See your dealer as outlined in the owner s manual This PVT system is intended for use on Polaris products only Do not install it in any other product Always make sure the P...

Page 103: ...ng procedure to periodically purge accumulated carbon from the exhaust pipe muffler 1 Remove the arrestor clean out plug 1 from the bottom of the muffler 2 Place the transmission in neutral and start...

Page 104: ...ing any time the vehicle has been operated in very wet conditions and also before storage The drain screw 1 is located at the bottom of the recoil housing above the front propshaft Remove the screw wi...

Page 105: ...e red positive battery cable last 4 Lift the battery out of the ATV Battery Installation When installing a new battery make sure it s fully charged prior to its initial use Using a new battery that ha...

Page 106: ...this battery The single most important thing to maintaining a sealed battery is to keep it fully charged Since the battery is sealed and the sealing strip cannot be removed you must use a voltmeter or...

Page 107: ...standard amps specified on top of battery 100 12 8 13 0 volts None check at 3 mos from date of manufacture None required 75 100 12 5 12 8 volts May need slight charge if no charge given check in 3 mon...

Page 108: ...t of the headlight pod 2 Lift the pod slightly while depressing the tabs 3 Remove the three screws in the back of the headlight pod 4 Lift the pod cover Disconnect the speedometer harnesses from the s...

Page 109: ...sired by turning the adjusting knob located on the bottom right side of the headlight pod 1 Place the vehicle on a level surface with the headlight approximately 25 ft 7 6 m from a wall 2 Measure the...

Page 110: ...eadlight pod 3 Lift the pod cover Disconnect the speedometer harnesses from the speedometer and remove the pod cover 4 Unplug the headlamp from the wiring harness 5 Pull the headlight housing up to re...

Page 111: ...he lamp may need to be replaced 1 Remove the taillight lens cover mounting screws Remove the lens cover and gasket and set aside for reassembly 2 Remove the lamp 1 Apply dielectric grease to the socke...

Page 112: ...d safety labels are damaged contact your a Polaris dealer for free replacement Polaris does not recommend the use of a high pressure type car wash system for washing the ATV If a high pressure system...

Page 113: ...ks dark or contaminated Engine 1 Support the front end of the machine so the engine is level or tilted slightly rearward 2 Remove the spark plug rotate the piston to BDC and pour approximately two oun...

Page 114: ...e or owner s manual to completely grease and lubricate the entire vehicle with Polaris Premium All Season Grease Apply Polaris O Ring Chain Lube to the drive chain s Storage Area Covers Set the tire p...

Page 115: ...h 3 Routinely and liberally apply a weather resistant wax to each polished chrome wheel Choose a product suitable for chrome finishes Read and follow the product labels and instructions 4 Chrome wheel...

Page 116: ...nother unit 1 Turn off the engine and remove the key to avoid loss during transporting 2 Turn the fuel valve off 3 Be sure the fuel cap and oil cap are installed correctly 4 Always tie the frame of th...

Page 117: ...und Clearance 5 5 in 14 cm Dry Weight 895 lbs 406 kg Minimum Turning Radius 119 in 302 cm unloaded Engine Oil Capacity Two quarts 1 89 liters Gearcase Oil Capacity 32 oz 95 liters Coolant Capacity 2 2...

Page 118: ...wheel Headlight 1 Single Beam on Handlebar 50 w 2 Single Beam on Grill 27 w Taillights 8 26W Brakelight 26 9W Instrument Cluster LCD Jetting Chart Altitude AMBIENT TEMPERATURE Below 40 F Below 5 C 40...

Page 119: ...872277 Premium Demand Drive Hub Fluid 2 5 gal Grease Specialized Lubricants 2871322 Premium All Season Grease 3 oz cartridge 2871423 Premium All Season Grease 14 oz cartridge 2871460 Starter Drive Gre...

Page 120: ...ng Use low range only Stuck in mud or snow Shift the transmission to low range and carefully use fast aggressive throttle application to engage clutch WARNING Excessive throttle may cause loss of cont...

Page 121: ...e fuel valve on Old or non recommended fuel Replace with new fuel Fouled or defective spark plug s Inspect plug s replace if necessary No spark to spark plug Inspect plug s verify stop switch is on Cr...

Page 122: ...e ignition connections Check all connections and tighten Water present in fuel Replace with new fuel Low battery voltage Recharge battery to 12 8 VDC Kinked or plugged fuel vent line Inspect and repla...

Page 123: ...battery voltage Recharge battery to 12 8 VDC Incorrect fuel Replace with recommended fuel Clogged air filter Inspect and clean or replace Reverse speed limiter malfunction See your Polaris dealer Elec...

Page 124: ...tlement If you have not signed the original registration and received the customer copy please contact your dealer immediately NO WARRANTY COVERAGE WILL BE ALLOWED UNLESS YOUR VEHICLE IS REGISTERED WI...

Page 125: ...so the above limitation may not apply to you if inconsistent with controlling state law HOW TO OBTAIN WARRANTY SERVICE If your vehicle requires warranty service you must take it to a Polaris Servicing...

Page 126: ...ling within the country where your vehicle was purchased Warranty or Service Bulletin repairs may be requested from any authorized Polaris dealer who sells the same line as your vehicle Outside the Co...

Page 127: ...d outside of the country where it was pur chased and you have not followed the procedure set out above your vehicle will no longer be eligible for warranty or service bulletin cover age of any kind Ve...

Page 128: ...s defective the part will be repaired or replaced by POLARIS Owner s Warranty Responsibilities S As the LSI engine owner you are responsible for the performance of the required maintenance listed in y...

Page 129: ...rranty period Any warranted part which is scheduled for replacement as required maintenance shall be warranted for the period of time up to the first scheduled replacement of that part This warranty s...

Page 130: ...e or any warranted emission related part unless performed by an authorized dealer c Failure to use recommended fuel as specified in the 2006 and later Owner s Manual d Repairs and diagnosis performed...

Page 131: ...t parts will be provided at no charge if the part is still under warranty How to File a Warranty Claim Where to Get Warranty Service All repairs qualifying under this Limited Warranty must be performe...

Page 132: ...of any defective materials components or products THE REMEDIES SET FORTH IN THIS LIMITED WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY POLARIS SHALL HAVE NO LIABIL...

Page 133: ...130 MAINTENANCE LOG Periodic Maintenance Record Use the following chart to record periodic maintenance DATE MILES KM TECHNICIAN SERVICE PERFORMED COMMENTS...

Page 134: ...131 MAINTENANCE LOG DATE MILES KM TECHNICIAN SERVICE PERFORMED COMMENTS...

Page 135: ...engaging Wheel Hubs 43 Drive Chain Adjustment 90 91 Driving Downhill 60 Driving in Reverse 65 Driving on Slippery Surfaces 63 Driving Over Obstacles 67 Driving Procedures 57 D Driving Safely 56 67 Dri...

Page 136: ...iding Gear 31 Safety 5 31 Safety Decals and Locations 27 30 Safety Training 6 Service Brakes 35 Setting the Parking Brake 37 Side Panel Removal 93 S Sidehilling 59 Spark Arrestor 100 Spark Plug Remova...

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Polaris 2005 Sportsman 6x6, Owner'S Manual For Maintenance And Safety

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Summary of Contents for 2005 Sportsman 6x6

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